def tank Ram 5500 Chassis Cab 2016 Diesel Supplement

1. Tachometer•Indicates the engine speed in revolutions per minute
(RPM x 1000).
2. Electronic Vehicle Information Center (EVIC) Display •When the appropriate conditions exist, this display
shows the Electronic Vehicle Information Center
(EVIC) messages. Refer to “Electronic Vehicle Infor-
mation Center” in “Understanding Your Instrument
Panel” for further information.
3. Speedometer •Indicates vehicle speed.
4. Fuel Gauge •The pointer shows the level of fuel in the fuel tank
when the ignition switch is in the ON/RUN position.
•
The fuel pump symbol points to the side of the
vehicle where the fuel filler door is located. 5. DEF Gauge
•The DEF Gauge displays the actual level of Diesel
Exhaust Fluid in the DEF tank. Diesel Exhaust Fluid
(DEF) is required to maintain normal vehicle opera-
tion and emissions compliance. If something is
wrong with the gauge, a DEF Warning Message or
Malfunction Indicator Light (MIL) will be displayed.
More information is available in the Electronic Ve-
hicle Information (EVIC) or Driver Information Dis-
play (DID) section under the heading of Diesel
Exhaust Fluid (DEF) Warning Messages.
NOTE:
• The gauge may take up to five seconds to update after
adding a gallon or more of Diesel Exhaust Fluid (DEF)
to the DEF tank. If you have a fault related to the DEF
system, the gauge may not update to the new level. See
your authorized dealer for service.
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UNDERSTANDING YOUR INSTRUMENT PANEL 17

3. Oil Pressure Gauge•The pointer should always indicate some oil pres-
sure when the engine is running. A continuous high
or low reading under normal driving conditions may
indicate a lubrication system malfunction. Immedi-
ate service should be obtained from an authorized
dealer.
4. Speedometer •Indicates vehicle speed.
5. Fuel Gauge •The pointer shows the level of fuel in the fuel tank
when the ignition switch is in the ON/RUN position.
•
The fuel pump symbol points to the side of the
vehicle where the fuel filler door is located. 6. Driver Information Display (DID)
•When the appropriate conditions exist, this display
shows the Driver Information Display (DID) mes-
sages. Refer to “Driver Information Display” in
“Understanding Your Instrument Panel” for further
information.
7. DEF Gauge •The DEF Gauge displays the actual level of Diesel
Exhaust Fluid in the DEF tank. Diesel Exhaust Fluid
(DEF) is required to maintain normal vehicle opera-
tion and emissions compliance. If something is
wrong with the gauge, a DEF Warning Message or
Malfunction Indicator Light (MIL) will be displayed.
More information is available in the Electronic Ve-
hicle Information (EVIC) or Driver Information Dis-
play (DID) section under the heading of Diesel
Exhaust Fluid (DEF) Warning Messages.
3
UNDERSTANDING YOUR INSTRUMENT PANEL 21

NOTE:
•The gauge may take up to five seconds to update after
adding a gallon or more of Diesel Exhaust Fluid (DEF)
to the DEF tank. If you have a fault related to the DEF
system, the gauge may not update to the new level. See
your authorized dealer for service.
• The DEF gauge may also not immediately update after
a refill if the temperature of the DEF fluid is below 12F
(-11C). The DEF line heater will possibly warm up the
DEF fluid and allow the gauge to update after a period
of run time. Under very cold conditions, it is possible
that the gauge may not reflect the new fill level for
several drives.
• Outside temperature can affect DEF consumption. In
cold conditions, 12° F (-11° C) and below, the DEF
gauge needle can stay on a fixed position and may not
move for extended periods of time. This is a normal
function of the system.WARNING AND INDICATOR LIGHTS
IMPORTANT: The warning / indicator lights switch on
in the instrument panel together with a dedicated mes-
sage and/or acoustic signal when applicable. These
indications are indicative and precautionary and as such
must not be considered as exhaustive and/or alternative
to the information contained in the Owner ’s Manual,
which you are advised to read carefully in all cases.
Always refer to the information in this chapter in the
event of a failure indication.
All active telltales will display first if applicable. The
system check menu may appear different based upon
equipment options and current vehicle status. Some
telltales are optional and may not appear.
22 UNDERSTANDING YOUR INSTRUMENT PANEL

a single chime. The remaining mileage can be pulled
up anytime by way of the “Messages” list within the
EVIC/DID
• Engine Will Not Restart in XXXX mi Refill DEF —
This message will display when DEF driving range is
less than 200 miles. It is also displayed at 150 miles and
100 miles. DEF fluid top off is required with in the
displayed mileage. The message will be displayed in
the EVIC/DID during vehicle start up with an up-
dated distance mileage, and it will be accompanied by
a single chime. Starting at 100 miles, remaining range
will be continuously displayed while operating the
vehicle. Chimes will also accompany the 75, 50 and
25 mile remaining distances. The DEF Low telltale will
be on continuously until DEF fluid is topped off.
• Engine Will Not Restart Refill DEF — This message
will display when the DEF driving range is less than
1 mile, DEF fluid top off is required or the engine will
not restart. The message will be displayed in the EVIC/DID during vehicle start up, and it will be
accompanied by a single chime. The DEF Low telltale
will be illuminated continuously until DEF fluid tank
is filled with a minimum of two gallons of DEF.
Diesel Exhaust Fluid (DEF) Fault Warning
Messages
There are different messages which are displayed if the
vehicle detects that the DEF system has been filled with
a fluid other than DEF, has experienced component
failures, or when tampering has been detected.
When the DEF system needs to be serviced the following
warnings will display:
•
Service DEF System See Dealer — This message will
display when the fault is initially detected and each
time the vehicle is started. The message will be accom-
panied by a single chime and the Malfunction Indica-
tor Light. We recommend you drive to your nearest
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UNDERSTANDING YOUR INSTRUMENT PANEL 35

authorized dealer and have your vehicle serviced
immediately. If not corrected in 50 miles, vehicle will
enter the “Engine Will not restart in XXXmi Service
DEF See dealer” warning stage and message.
• Incorrect DEF Detected See Dealer — This message
will display if the DEF system has detected the incor-
rect fluid has been introduced to the DEF tank. The
message will be accompanied by a single chime. We
recommend you drive to your nearest authorized
dealer and have your vehicle serviced immediately. If
not corrected in 30 miles, vehicle will enter the Engine
Will not restart in XXX mi Service DEF See dealer
warning stage and message.
• Engine Will Not Restart in XXX mi Service DEF See
Dealer — This message is first displayed if the fault
detected is not serviced after 50 miles of operation. It is
also displayed at 150 miles 125 miles and 100 miles. System service is required within the displayed mile-
age. The message will be displayed during vehicle
start up with an updated distance mileage, and it will
be accompanied by a single chime. Starting at 100
miles, remaining range will be continuously displayed
while operating the vehicle. Chimes will also accom-
pany the 75, 50 and 25 mile remaining distances. We
recommend you drive to your nearest authorized
dealer and have your vehicle serviced immediately.
• Engine Will Not Restart Service DEF System See
Dealer — This message will display if DEF system
issue detected is not serviced during the allowed
period. Your engine will not restart unless your vehicle
is serviced by your authorized dealer. This message
will be displayed when under 1 mile until engine will
not start and each time the vehicle is started, and will
be continuously displayed. The message will be ac-
companied by a single chime. Your Malfunction Indi-
cator Light will be continuously illumined. We highly
36 UNDERSTANDING YOUR INSTRUMENT PANEL

mile remaining distances. The DEF Low telltale will be
on continuously until DEF fluid is topped off.
• Engine Will Not Restart Refill DEF — This message
will display when the DEF driving range is less than 1
mile, DEF fluid top off is required or the engine will
not restart. The message will be displayed in the
EVIC/DID during vehicle start up, and it will be
accompanied by a single chime. The DEF Low telltale
will be illuminated continuously until DEF fluid tank
is filled with a minimum of two gallons of DEF.
Diesel Exhaust Fluid (DEF) Fault Warning
Messages
There are different messages which are displayed if the
vehicle detects that the DEF system has been filled with
a fluid other than DEF, has experienced component
failures, or when tampering has been detected.
When the DEF system needs to be serviced the following
warnings will display: •
Service DEF System See Dealer — This message will
display when the fault is initially detected and each
time the vehicle is started. The message will be accom-
panied by a single chime and the Malfunction Indica-
tor Light. We recommend you drive to your nearest
authorized dealer and have your vehicle serviced
immediately. If not corrected in 50 miles, vehicle will
enter the “Engine Will not restart in XXXmi Service
DEF See dealer” warning stage and message.
• Incorrect DEF Detected See Dealer — This message
will display if the DEF system has detected the incor-
rect fluid has been introduced to the DEF tank. The
message will be accompanied by a single chime. We
recommend you drive to your nearest authorized
dealer and have your vehicle serviced immediately. If
not corrected in 30 miles, vehicle will enter the Engine
Will not restart in XXX mi Service DEF See dealer
warning stage and message.
52 UNDERSTANDING YOUR INSTRUMENT PANEL

System Overview
This vehicle is equipped with a Diesel Exhaust Fluid
(DEF) injection system and a Selective Catalytic Reduc-
tion (SCR) catalyst to meet the emission requirements.
The DEF injection system consists of the following com-
ponents:
•DEF tank
• DEF pump
• DEF injector
• Electronically-heated DEF lines
• NOx sensors
• Temperature sensors
• SCR catalyst The DEF injection system and SCR catalyst enable the
achievement of diesel emissions requirements; while
maintaining outstanding fuel economy, drivability,
torque and power ratings.
Refer to “Electronic Vehicle Information Center (EVIC)”
or “Driver Information Display (DID)” in “Understand-
ing Your Instrument Panel” for system messages and
warnings.
NOTE:
•
Your vehicle is equipped with a DEF injection system.
You may occasionally hear an audible clicking noise
from under the vehicle at a stop. This is normal
operation.
• The DEF pump will run for a period of time after
engine shutdown to purge the DEF system. This is
normal operation and may be audible from the rear of
the vehicle.
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STARTING AND OPERATING 79

Avoid Using Contaminated Fuel
Fuel that is contaminated by water or dirt can cause
severe damage to the engine fuel system. Proper main-
tenance of the engine fuel filter and fuel tank is essential.
Refer to “Maintenance Procedures” in “Maintaining Your
Vehicle” for further information.
Bulk Fuel Storage — Diesel Fuel
If you store quantities of fuel, good maintenance of the
stored fuel is also essential. Fuel contaminated with
water will promote the growth of “microbes.” These
microbes form “slime” that will clog the fuel filtration
system and lines. Drain condensation from the supply
tank and change the line filter on a regular basis.
NOTE:When a diesel engine is allowed to run out of
fuel, air is pulled into the fuel system. If the vehicle will not start, refer to “Maintenance
Procedures/Priming If The Engine Has Run Out Of Fuel”
in “Maintaining Your Vehicle” for further information.
WARNING!
Do not open the high pressure fuel system with the
engine running. Engine operation causes high fuel
pressure. High pressure fuel spray can cause serious
injury or death.
Diesel Exhaust Fluid Storage
Diesel Exhaust Fluid (DEF) is considered a very stable
product with a long shelf life. If DEF is kept in tempera-
tures between 10° and 90°F (-12° and 32°C), it will last a
minimum of one year.
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STARTING AND OPERATING 83

DEF is subject to freezing at the lowest temperatures. For
example, DEF may freeze at temperatures at or below
12° F (-11° C). The system has been designed to operate in
this environment.
NOTE:When working with DEF, it is important to know
that:
• Any containers or parts that come into contact with
DEF must be DEF compatible (plastic or stainless
steel). Copper, brass, aluminum, iron or non-stainless
steel should be avoided as they are subject to corrosion
by DEF.
• If DEF is spilled, it should be wiped up completely.
Adding Diesel Exhaust Fluid
The DEF gauge (located on the instrument cluster) will
display the level of DEF remaining in the tank. Refer to “Instrument Cluster” and “Instrument Cluster Descrip-
tions” in “Understanding Your Instrument Panel” for
further information.
NOTE:
Driving conditions (altitude, vehicle speed, load,
etc.) will effect the amount of DEF that is used in your
vehicle.
Another factor is that outside temperature can affect DEF
consumption. In cold conditions, 12° F (-11° C) and
below, the DEF gauge needle can stay on a fixed position
and may not move for extended periods of time. This is
a normal function of the system.
DEF Fill Procedure
NOTE: Refer to “Fluids, Lubricants, and Genuine Parts”
in “Maintaining Your Vehicle” for the correct fluid type.
1. Remove cap from DEF tank (located on drivers side of the vehicle or in fuel door).
84 STARTING AND OPERATING

2. Insert DEF fill adapter/nozzle into DEF tank fillerneck. NOTE:
•
The DEF gauge may take up to five seconds to update
after adding a gallon or more of Diesel Exhaust Fluid
(DEF) to the DEF tank. If you have a fault related to the
DEF system, the gauge may not update to the new
level. See your authorized dealer for service.
• The DEF gauge may also not immediately update after
a refill if the temperature of the DEF fluid is below 12F
(-11C). The DEF line heater will possibly warm up the
DEF fluid and allow the gauge to update after a period
of run time. Under very cold conditions, it is possible
that the gauge may not reflect the new fill level for
several drives.
DEF Filler Cap And Fuel Fill 1500/2500/3500 Models
1 — Diesel Exhaust Fluid Fill Location
2 — Fuel Fill Location
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STARTING AND OPERATING 85