maintenance RAM CHASSIS CAB 2007 User Guide

CAUTION!Damage to the fuel system or emission control
system could result from using an improper fuel
tank filler tube cap (gas cap). A poorly fitting cap
could let impurities into the fuel system.
WARNING!• Never have any smoking materials lit in or near
the vehicle when the gas cap is removed or the
tank filled.
• Never add fuel to the vehicle when the engine is
running. Avoid Using Contaminated Fuel
Fuel that is contaminated by water or dirt can cause
severe damage to the engine fuel system. Proper main-
tenance of the engine fuel filter and fuel tank is essential.
(See Section 7 for Maintenance Procedures).
NOTE: Climatized Ultra Low Sulfur diesel fuel is a
blend of Number 2 Ultra Low Sulfur and Number 1 Ultra
Low Sulfur Diesel fuel which reduces the temperature at
which wax crystals form in the fuel.
Bulk Fuel Storage
If you store quantities of fuel, good maintenance of the
stored fuel is also essential. Fuel contaminated with
water will promote the growth of “microbes.” These
microbes form “slime” that will clog fuel filters and lines.
Drain condensation from the supply tank and change the
line filter on a regular basis.
NOTE: When a diesel engine is allowed to run out of
fuel, air is pulled into the fuel system.336 STARTING AND OPERATING

CAUTION!• Avoid towing a trailer for the first 500 miles (805
km) of vehicle operation. Doing so may damage
your vehicle.
• During the first 500 miles (805 km) of trailer
towing, limit your speed to 50 mph (80 km/h).
WARNING!Your vehicle may require special axle lubricant.
Please refer to the fluids section of this manual.
Perform the maintenance listed in Section 8 of this
manual. When towing a trailer, never exceed the GAWR,
or GCWR, ratings. WARNING!Improper towing can lead to an injury accident.
Follow these guidelines to make your trailer towing
as safe as possible:
Make certain that the load is secured in the trailer
and will not shift during travel. When trailering
cargo that is not fully secured, dynamic load shifts
can occur that may be difficult for the driver to
control. You could lose control of your vehicle and
have an accident.
• When hauling cargo or towing a trailer, do not over-
load your vehicle or trailer. Overloading can cause a
loss of control, poor performance or damage to brakes,
axle, engine, transmission, steering, suspension, chas-
sis structure or tires.348 STARTING AND OPERATING

Towing Tips — Cooling System
To reduce potential for engine and transmission over-
heating, take the following actions:
City Driving
When stopped for short periods of time, put transmission
in neutral and increase engine idle speed.
Highway Driving
Reduce speed.
Air Conditioning
Turn off temporarily.
refer to Cooling System Operating information in the
Maintenance section of this manual for more informa-
tion. Trailer Towing Mirrors — If Equipped
These mirrors are designed with an adjustable mirror
head to provide a greater vision range when towing
extra-wide loads. To change position inboard or out-
board, the mirror head should be rotated (flipped Out or
In). A small blindspot mirror is integrated onto the main
mirror surface.
NOTE: Fold th e7x10 inch trailer towing mirrors
rearward prior to entering an automated car wash.354 STARTING AND OPERATING

NOTE: During snowplow usage on vehicles equipped
with an overhead console module, the outside tempera-
ture display will show higher temperatures than the
outside ambient temperature. The higher displayed tem-
perature is due to blocked or reduced airflow to the
underhood ambient temperature sensor by the snow-
plow. This is common and outside temperature display
operation will return to normal when the snowplow is
removed.
General Maintenance
Snowplows should be maintained in accordance with the
plow manufacturer’s instructions.
Keep all snowplow electrical connections and battery
terminals clean and free of corrosion. When plowing snow, to avoid transmission and driv-
etrain damage, the following precautions should be ob-
served.
• Operate with transfer case in 4L when plowing small
or congested areas where speeds are not likely to
exceed 15 mph (24 km/h). At higher speeds operate in
4H.
• Vehicles with automatic transmissions should use 4L
range when plowing deep or heavy snow for extended
periods of time to avoid transmission overheating.
• Do not shift the transmission unless the engine has
returned to idle and wheels have stopped. Make a
practice of stepping on the brake pedal before shifting
the transmission. STARTING AND OPERATING 359
5

MAINTAINING YOUR VEHICLECONTENTS
Engine Compartment — 6.7L Diesel Engine ....392

Engine Compartment— 5.7L Gas Engine ......393

Onboard Diagnostic System (OBD II) .........394
▫ Loose Fuel Filler Cap Message ............394

Replacement Parts ......................395

Engine Data Plate ......................395

Dealer Service .........................395

Service Information .....................396

Maintenance Procedures ..................398 ▫ Engine Oil ..........................398
▫ Drive Belts (Gas Engines) ...............406
▫ Drive Belt (Diesel Engines) ..............406
▫ Engine Air Cleaner Filter (Gas Engines) .....406
▫ Engine Air Cleaner Filter (Diesel Engines) ....407
▫ Draining Fuel/Water Separator Filter (Diesel
Engines) ............................410
▫ Engine Fuel Filter (Gas Engines) ...........413
▫ Spark Plugs (Gas Engines) ...............413
7

▫ Catalytic Converter (Gas Engines) .........413
▫ Intervention Regeneration Strategy – EVIC
Message Process Flow (Catalyst Full Message)
(Diesel Engines Only) ..................415
▫ Emission-Related Components (Gas Engines) . . 418
▫ Maintenance Free Battery (Gas Engines) .....418
▫ Maintenance Free Batteries (Diesel Engines) . . . 419
▫ Air Conditioner Maintenance .............420
▫ Power Steering — Fluid Check ............421
▫ Front Suspension Ball Joints ..............422
▫ Steering Linkage — Inspection ............422
▫ Front Prop Shaft Lubrication .............422
▫ Front Axle Universal Drive Joints And Pivot
Bearings ............................423 ▫ Body Lubrication .....................423
▫ Windshield Wiper Blades ................424
▫ Windshield Washers ...................424
▫ Exhaust System ......................425
▫ Cooling System .......................426
▫ Fan ...............................432
▫ Charge Air Cooler — Inter-Cooler (Diesel
Engines) ............................432
▫ Hoses And Vacuum/Vapor Harnesses .......433
▫ Fuel System Connections ................433
▫ Brake System ........................434
▫ Clutch Hydraulic System ................436
▫ Clutch Linkage .......................436390 MAINTAINING YOUR VEHICLE

▫ Rear Axle And 4X4 Front Driving Axle Fluid
Level ..............................436
▫ Transfer Case — If Equipped .............437
▫ Manual Transmission — If Equipped .......438
▫ Automatic Transmission (Gas Engine Only) . . . 438
▫ Automatic Transmission (Diesel Engine Only) . 441
▫ Front And Rear Wheel Bearings ...........444
▫ Noise Control System Required Maintenance &
Warranty ...........................445
▫ Appearance Care And Protection From
Corrosion ...........................452

Fuses (Integrated Power Module) ...........457
Vehicle Storage ........................461

Replacement Light Bulbs .................461

Bulb Replacement ......................462
▫ Headlight (Halogen)/Front Park And
TurnLights .........................462
▫ Fog Lights ..........................465
▫ Cab Top Clearance Lights — If Equipped ....466

Fluid And Capacities ....................468

Fluids, Lubricants And Genuine Parts ........469
▫ Engine .............................469
▫ Chassis ............................471 MAINTAINING YOUR VEHICLE 391
7

message off. If the problem persists, the message will
appear the next time the vehicle is started. This might
indicate a damaged cap. If the problem is detected twice
in a row, the system will turn on the Malfunction
Indicator Light (MIL). Resolving the problem will turn
the MIL light off.
REPLACEMENT PARTS
Use of genuine Mopar  parts for normal/scheduled
maintenance and repairs is highly recommended to in-
sure the designed performance. Damage or failures
caused by the use of non-Mopar parts for maintenance
and repairs will not be covered by the manufacturer’s
warranty. ENGINE DATA PLATE
Use the information from the engine data plate when
discussing service or sourcing parts for your engine. The
engine data plate is located on the intake side of the
breather cover.
DEALER SERVICE
Your dealer has the qualified service personnel, special
tools and equipment to perform all service operations in
an expert manner. Service manuals are available which
include detailed service information for your vehicle.
Refer to these manuals before attempting any procedure
yourself.
NOTE: Intentional tampering with emissions control
systems can result in civil penalties being assessed
against you. MAINTAINING YOUR VEHICLE 395
7

WARNING!Do not open the high pressure fuel system with the
engine running. Engine operation causes high fuel
pressure. High pressure fuel spray can cause serious
injury or death.
• Important: All maintenance other than that listed in
this manual, as well as some procedures listed here,
MUST be performed by your local Dodge Truck
Dealer. Your authorized Dodge Dealer has been
trained and has the necessary parts to maintain your
engine. MAINTENANCE PROCEDURES
The pages that follow contain the required maintenance
services determined by the engineers who designed your
vehicle.
Besides the maintenance items for which there are fixed
maintenance intervals, there are other items that should
operate satisfactorily without periodic maintenance.
However, if a malfunction of these items does occur, it
could adversely affect the engine or vehicle performance.
These items should be inspected if a malfunction is
observed or suspected.
Engine Oil
Checking Oil Level
To assure proper lubrication of your vehicle’s engine, the
engine oil must be maintained at the correct level. Check
the oil level at regular intervals. The best time to check
the oil level is before starting the engine after it has been
parked overnight. When checking oil after operating the398 MAINTAINING YOUR VEHICLE

Change Engine Oil (Diesel Engines)
Follow the Diesel Maintenance Schedule for recom-
mended engine oil change intervals.
Engine Oil Selection (Diesel Engines)
For best performance and maximum protection under all
types of operating conditions, the manufacture only
recommends engine oils that are API CJ-4 certified and
meet the requirements of DaimlerChrysler. Use Mopar or
an equivalent oil meeting the specification MS-10902.
Products meeting Cummins CES 20081 may also be used.
The identification of these engine oils are typically lo-
cated on the back of the oil container. American Petroleum Institute (API) Engine Oil
Identification Symbol
This symbol means that the oil has
been certified by the American Petro-
leum Institute (API). The manufacture
only recommends API Certified en-
gine oils.
Oils with a high ash content may produce deposits on
valves that can progress to guttering and valve burning.
A maximum sulfated ash content of 1.00 mass % is
recommended for all oil used in the engine.
The same oil change interval is to be followed for
synthetic oil as for petroleum based oil. Also, synthetic oil
must meet the same performance specifications as petro-
leum oil.402 MAINTAINING YOUR VEHICLE