service RAM CHASSIS CAB 2007 Manual PDF

VEHICLE STORAGE
If you are storing your vehicle for more than 21 days, we
recommend that you take the following steps to mini-
mize the drain on your vehicle’s battery:
• Disconnect the Ignition-Off Draw fuse (I.O.D.) fuse
located in the Integrated Power Module, located in the
engine compartment. The I.O.D. cavity includes a
snap-in retainer that allows the fuse to be discon-
nected, without removing it from the fuse block.
• The electronic shift transfer case should be placed in
the 4HI mode and kept in this position to minimize the
battery drain.
• As an alternative to the above steps you may, discon-
nect the negative cables from both batteries.
• Anytime you store your vehicle, or keep it out of
service (i.e. vacation) for two weeks or more, run the
air conditioning system at idle for about five minutes in the fresh air and high blower setting. This will
insure adequate system lubrication to minimize the
possibility of compressor damage when the system is
started again.
NOTE: When reinstalling the IOD fuse push firmly until
fully seated, the gages in the Instrument Cluster will do
a full sweep, when the ignition key is cycled to RUN. This
is a normal condition.
REPLACEMENT LIGHT BULBS
LIGHT BULBS — Inside Bulb No.
Overhead Console Lights ............... TS 212-2
Dome Light ............................ 7679
NOTE: For lighted switches, see your dealer for replace-
ment instructions.
All of the inside bulbs are brass or glass wedge base.
Aluminum base bulbs are not approved. MAINTAINING YOUR VEHICLE 461
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Component Fluids, Lubricants and Genuine Parts
Engine Fuel Filter ( 6.7L Diesel
Engine ) Mopar  Fuel Filter, P/N 05183410AA or equivalent. Must meet 7 micron rat-
ing. Using a fuel filter that does not meet the manufacturers filtration and
water separating requirements can severely impact fuel system life and re-
liability.
Crankcase Ventilation Filter ( 6.7L
Diesel Engine ) Mopar  CCV Filter, P/N 68001433AA or equivalent.
Fuel Selection ( 5.7L Gas Engine ) 89 Octane, (R=M)/2 Method, Mid-Grade Preferred (87 Octane acceptable).
Fuel Selection ( 6.7L Diesel En-
gine ) Use good quality diesel fuel from a reputable supplier in your vehicle. Fed-
eral law requires that you must fuel this vehicle with Ultra Low Sulfur High-
way Diesel fuel (15 ppm Sulfur maximum) and prohibits the use of Low Sul-
fur Highway Diesel fuel (500 ppm Sulfur maximum) to avoid damage to the
emissions control system. For most year-round service, No. 2 diesel fuel
meeting ASTM specification D-975 Grade S15 will provide good perfor-
mance. If the vehicle is exposed to extreme cold (below 20°F or -7°C), or is
required to operate at colder-than-normal conditions for prolonged periods,
use climatized No. 2 diesel fuel or dilute the No. 2 diesel fuel with 50% No.
1 diesel fuel. This will provide better protection from fuel gelling or wax-
plugging of the fuel filters. This vehicle is fully compatible with biodiesel
blends up to 5% biodiesel meeting ASTM specification D-975.470 MAINTAINING YOUR VEHICLE

EMISSION CONTROL SYSTEM MAINTENANCE
The “Scheduled” maintenance services, listed in bold
type in this section (Section 8) must be done at the times
or mileages specified to assure the continued proper
functioning of the emission control system. These, and all
other maintenance services included in this manual,
should be done to provide best vehicle performance and
reliability. More frequent maintenance may be needed for
vehicles in severe operating conditions such as dusty
areas and very short trip driving.
Inspection and service also should be done any time a
malfunction is suspected.
NOTE: Maintenance, replacement, or repair of the emis-
sion control devices and systems on your vehicle may be
performed by any automotive repair establishment or
individual using any automotive part which has been
certified pursuant to U.S. EPA or, in the State of Califor-
nia, California Air Resources Board regulations. MAINTENANCE SCHEDULES — 6.7L TURBO
DIESEL
CAUTION!Failure to perform the required maintenance items
may result in damage to the vehicle.
At Each Stop for Fuel
• Check the engine oil level about 15 minutes after a
fully warmed engine is shut off. Checking the oil level
while the vehicle is on level ground will improve the
accuracy of the oil level reading. Add oil only when
the level is at or below the ADD or MIN mark.
• Check the windshield washer solvent and add if
required. When refilling the washer fluid reservoir,474 MAINTENANCE SCHEDULES
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take some washer fluid and apply it to a cloth or towel
and wipe clean the wiper blades, this will help blade
performance.
Once a Month
• Check tire pressure and look for unusual wear or
damage.
• Inspect the batteries and clean and tighten the termi-
nals as required.
• Check the fluid levels of coolant reservoir, brake
master cylinder, and transmission and transfer case (if
equipped), add as needed.
• Check Filter Minder™. Replace air cleaner filter
element if necessary.
• Check all lights and all other electrical items for correct
operation.
• Drain water from the fuel filter. At Each Oil Change
• Change the engine oil filter.
• Inspect the exhaust system.
• Inspect the brake hoses.
• Inspect the U-Joints ( if equipped) and front suspen-
sion components.
• Check the automatic transmission fluid level.
• Check the manual transmission fluid level.
• Check the coolant level, hoses, and clamps.
• Lubricate outer tie rod ends (4X4) models only.
• Lubricate Front Drive Shaft Fitting ( 4X4).
Inspection and service should also be performed anytime
a malfunction is observed or suspected. Retain all re-
ceipts. MAINTENANCE SCHEDULES 475
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Miles 112,500 120,000 127,500 135,000 142,500 150,000
(Kilometers) (181 000) (193 000) (205 000) (217 000) (229 000) (241 000)
[Months] [90] [96] [102] [108] [114] [120]
Change manual transmission fluid. X
Inspect fan hub. X X
Inspect damper. X X
Replace fuel filter element. X X X
Inspect front wheel bearings. X X
Inspect brake linings. X X
Inspect and adjust parking brake if necessary. X X
Adjust valve lash clearance. X
Replace Crankcase Ventilation Filter (CCV). X
Inspection and service should also be performed anytime
a malfunction is observed or suspected. Retain all re-
ceipts. *This maintenance is not required if belt was previously
replaced. MAINTENANCE SCHEDULES 483
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WARNING!You can be badly injured working on or around a
motor vehicle. Do only that service work for which
you have the knowledge and the right equipment. If
you have any doubt about your ability to perform a
service job, take your vehicle to a competent me-
chanic.
MAINTENANCE SCHEDULES – GAS ENGINES
There are two maintenance schedules that show the
required service for your vehicle.
First is Schedule “B” . It is for vehicles that are operated
under one or more of the following conditions that are
listed below and at the beginning of the schedule.
• Day or night temperatures are below 32° F (0° C).
• Stop and go driving. • Extensive engine idling.
• Driving in dusty conditions.
• Short trips of less than 10 miles (16 km).
• More than 50% of your driving is at sustained high
speeds during hot weather, above 90° F (32°C).
• Trailer towing.
• Snowplowing.
• Heavy Loading.
• Taxi, police, or delivery service (commercial service).
• Off-road or desert operation.
• If equipped for and operating with E-85 (ethanol)
fuel.
NOTE: If ANY of these apply to you then change your
engine oil every 3,000 miles (5 000 km) or 3 months,484 MAINTENANCE SCHEDULES
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Schedule “B”
Follow schedule “B” if you usually operate your vehicle
under one or more of the following conditions.
• Day or night temperatures are below 32° F (0° C).
• Stop and go driving.
• Extensive engine idling.
• Driving in dusty conditions.
• Short trips of less than 10 miles (16 km).
• More than 50% of your driving is at sustained high
speeds during hot weather, above 90° F (32° C).
• Trailer towing.
• Snowplowing.
• Heavy Loading.
• Taxi, police, or delivery service (commercial service). • Off-road or desert operation.
• If equipped for and operating with E-85 (ethanol)
fuel.
NOTE: If ANY of these apply to you then change your
engine oil every 3,000 miles (5 000 km) or 3 months,
whichever comes first and follow schedule “B” of the
 Maintenance Schedules  section of this manual.
NOTE: If ANY of these apply to you then flush and
replace your engine coolant every 102,000 miles (170 000
km) or 60 months, whichever comes first and follow
schedule “B” of the  Maintenance Schedules  section of
this manual.
NOTE: If none of these apply to you, then change your
engine oil at every interval shown on schedule  A  of the
 Maintenance Schedules  section of this manual. SCHEDULE “B” 487
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Miles 105,000 108,000 111,000 114,000 117,000 120,000
(Kilometers) (175 000) (180 000) (185 000) (190 000) (195 000) (200 000)
Inspect engine air cleaner filter, replace if
necessary. XX
Replace spark plugs. X
Inspect PCV valve, replace as necessary. X
Inspect auto tension drive belt and replace if
required.* XX
Flush and replace engine coolant if not done
at 102,000 miles (170 000 km). X
*This maintenance is not required if the belt was previ-
ously replaced.
** This applies only if the vehicle is used for frequent
trailer towing, snowplowing, fleet vehicle or commercial
service. Inspection and service should also be performed anytime
a malfunction is observed or suspected. Retain all re-
ceipts. SCHEDULE “B” 497
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* This maintenance is not required if the belt was
previously replaced.
Inspection and service should also be performed anytime
a malfunction is observed or suspected. Retain all re-
ceipts. WARNING!You can be badly injured working on or around a
motor vehicle. Do only that service work for which
you have the knowledge and the right equipment. If
you have any doubt about your ability to perform a
service job, take your vehicle to a competent me-
chanic.502 SCHEDULE “A”
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IF YOU NEED CONSUMER ASSISTANCECONTENTS
Suggestions For Obtaining Service For
YourVehicle ..........................504
▫ Prepare For The Appointment ............504
▫ Prepare A List ........................504
▫ Be Reasonable With Requests .............504

If You Need Assistance ...................504

Warranty Information (U.S. Vehicles Only) .....507

Mopar  Parts .........................507
Reporting Safety Defects ..................507
▫ In Canada ..........................508

Publication Order Forms ..................508

Department Of Transportation Uniform Tire Quality
Grades ..............................509
▫ Treadwear ..........................509
▫ Traction Grades ......................510
▫ Temperature Grades ...................510
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