engine coolant RAM CHASSIS CAB 2007 Owners Manual

CAUTION!• During the first 500 miles (805 km) your new
vehicle is driven, do not tow a trailer. Doing so
may damage your axles, driveline and vehicle.
• Limit your speed to 50 mph (80 km/h) during the
first 500 miles (805 km) of towing.
6.7L Diesel Engine
Your Cummins 24 Valve Turbo Diesel engine does not
require a break-in period due to its construction. Normal
operation is allowed, provided the following recommen-
dations are followed:
NOTE: Light duty operation such as light trailer towing
or no load operation, will extend the time before the
engine is at full efficiency and may effect the performance
of the vehicle aftertreatment (exhaust) system. Reduced
fuel economy and power may be seen at this time. • Warm up the engine before placing it under load.
• Do not operate the engine at idle for prolonged
periods.
• Use the appropriate transmission gear to prevent
engine lugging.
• Observe vehicle oil pressure and temperature indica-
tors.
• Check the coolant and oil levels frequently.
• Vary throttle position at highway speeds when carry-
ing or towing significant weight.
Because of the construction of the Cummins Diesel
engine, engine run-in is enhanced by loaded operating
conditions which allow the engine parts to achieve final
finish and fit during the first 6,000 miles (10 000 km). THINGS TO KNOW BEFORE STARTING YOUR VEHICLE 73
2

INSTRUMENT CLUSTER DESCRIPTION
1. Check Gages
This light illuminates when the Voltmeter, Engine
Oil Pressure or Engine Coolant Temperature
gages indicate a reading either too high or too low.
Examine the gages carefully, and follow the instructions
above for each indicated problem.
NOTE: When the ignition switch is turned to OFF, the
Fuel Gage, Voltmeter, Oil Pressure and Engine Coolant
Temperature gages may not show accurate readings.
When the engine is not running, turn the ignition switch
to ON to obtain accurate readings.
2. Voltmeter
When the engine is running, the gauge indicates
the electrical system voltage. The pointer should
stay within the normal range if the battery is charged. If the pointer moves to either extreme left or right and
remains there during normal driving, the electrical sys-
tem should be serviced.
NOTE: If the gauge pointer moves to either extreme of
the gauge, the “Check Gages” indicator will illuminate
and a single chime will sound.
NOTE:
• The voltmeter may show a gauge fluctuation if certain
engine temperatures are below 66°F (19°C). This cy-
cling operation is caused by the post-heat cycle of the
intake manifold heater system. The number of cycles
and the length of the cycling operation is controlled by
the engine control module, this time will not exceed
150 seconds. The needle should then stabilize at the
approximate operation point.
• The cycling action will cause temporary dimming of
the headlamps, interior lamps, and also a noticeable
reduction in blower motor speed.172 UNDERSTANDING YOUR INSTRUMENT PANEL

9. Oil Pressure Gauge
The pointer should always indicate some oil pres-
sure when the engine is running. A continuous
high or low reading, under normal driving conditions,
may indicate a lubrication system malfunction. Immedi-
ate service should be obtained. (See page 398 for more
information.)
NOTE: If the gauge pointer moves to either extreme of
the gauge, the “Check Gages” indicator will illuminate
and a single chime will sound.
10. Transfer Case Position
(See page 283 for more information.)
11 . TOW HAUL
The TOW HAUL button is located at the end of the gear
shift lever. This light will illuminate when the TOW
HAUL OD/OFF button is pushed once. (See page 271 for
more information.) 12. OD/OFF
the OD/OFF button is located at the end of the gear shift
lever. This light will illuminate when the TOW HAUL
OD/OFF button is pushed twice. (See page 271 for more
information.)
13. Temperature Gauge
The temperature gauge indicates engine coolant
temperature. Any reading within the normal
range indicates that the cooling system is operat-
ing satisfactorily. The gauge needle will likely indicate a
higher temperature when driving in hot weather, up
mountain grades, in heavy traffic, or when towing a
trailer. If the needle rises to the “245°F” mark, stop the
vehicle, shift into N (Neutral), and increase the engine
idle speed for 2 to 3 minutes. If the temperature reading
does not return to normal, shut your engine OFF and
allow it to cool. Seek authorized service immediately. See
Cooling System information in the section on “Maintain-
ing Your Vehicle.”174 UNDERSTANDING YOUR INSTRUMENT PANEL

CAUTION!Do not leave your vehicle unattended with the
engine running as you would not be able to react to
the temperature indicator if the engine overheats.
NOTE: Engine idle speed will automatically increase to
1000 rpm at elevated coolant temperatures to improve
engine cooling.
NOTE: If the gauge pointer moves to either extreme of
the gauge, the “Check Gages” indicator will illuminate
and a single chime will sound.
14. Security Light
The light will flash rapidly for approximately 16 seconds
when the vehicle theft alarm is arming. The light will
flash at a slower rate after the alarm is set. The security
light will also come on for about two seconds when the
ignition is first turned ON. 15. Transmission Range Indicator (Automatic
Transmissions Only)
When the gear selector lever is moved, this indicator
shows the automatic transmission gear range selected.
16. Odometer/Trip Odometer
The odometer shows the total distance the vehicle has
been driven.
If the odometer reading is changed during repair or
replacement, be sure to keep a record of the reading
before and after the service so that the correct mileage can
be determined.
The trip odometer shows individual trip mileage. To
toggle between the odometer and the trip odometer,
press the Odometer/Trip Odometer Button. To reset the
Trip Odometer, press and hold the button while in trip
mode, until the Trip Odometer resets. UNDERSTANDING YOUR INSTRUMENT PANEL 175
4

Regular cleaning of the inside of the windows with a
non-filming cleaning solution (vinegar and water works
very well) will help prevent contaminates (cigarette
smoke, perfumes, etc.) from sticking to the windows.
Contaminates increase the rate of window fogging.
Summer Operation
Air conditioned vehicles must be protected with a high
quality antifreeze coolant during summer to provide
proper corrosion protection and to raise the boiling point
of the coolant for protection against overheating. A 50 %
concentration is recommended. Refer to Recommended
Fluids and Genuine Parts for the proper coolant type.
When using the air conditioner in extremely heavy traffic
in hot weather especially when towing a trailer, addi-
tional engine cooling may be required. If this situation is
encountered, operate the transmission in a lower gear to
increase engine RPM, coolant flow and fan speed. When stopped in heavy traffic, it may be necessary to shift into
NEUTRAL and depress the accelerator slightly for fast
idle operation to increase coolant flow and fan speed.
NOTE: On models equipped with Diesel engines, the
idle speed will automatically increase to 1000 rpm at
elevated coolant temperatures to improve engine cooling.
Your air conditioning system is also equipped with an
automatic recirculation system. When the system senses
a heavy load or high heat conditions, it may use partial
Recirculation A/C mode to provide additional comfort.
Winter Operation
When operating the system during the winter months,
make sure the air intake, located directly in front of the
windshield, is free of ice, slush, snow, or other obstruc-
tions. UNDERSTANDING YOUR INSTRUMENT PANEL 241
4

Follow the steps in the Normal Starting Procedure ex-
cept:
CAUTION!Do not crank engine for more than 15 seconds at a
time or starter motor damage may result. Turn key to
OFF and wait at least 2 minutes for starter to cool
before repeating start procedure.
• The WAIT TO START light will remain on for a period
of time (length of time depends on engine tempera-
ture).
• After the WAIT TO START light goes off, turn the
ignition key to START. Do not press the accelerator
during starting.
• After engine start-up, check to see that there is oil
pressure. • Allow the engine to idle about three minutes until
the manifold heaters have completed the post-heat
cycle.
• Release the parking brake and drive.
NOTE: Engine idle speed will automatically increase to
1000 rpm at low coolant temperatures to improve engine
warm-up.
NOTE: If the engine stalls or if the ignition switch is left
On for more than 2 minutes after the WAIT TO START
light goes out, reset the grid heaters by turning the
ignition switch to Off for at least 5 seconds and then back
On. Repeat steps 3 through 7 of the normal starting
procedure.
For Extremely Cold Weather Starting — Engine
Manifold Air Temperature Below 0°F (- 18°C)
In extremely cold weather below 0°F (- 18°C) it may be
beneficial to cycle the manifold heaters twice before254 STARTING AND OPERATING

attempting to start the engine. This can be accomplished
by turning the ignition OFF for at least 5 seconds and
then back ON after the WAIT TO START light has gone
off, but before the engine is started. However, repeated
cycling of the manifold heaters will result in damage to
the heater elements or reduced battery voltage.
NOTE: If multiple pre-heat cycles are used before
starting, additional engine run time may be required to
maintain battery state of charge at a satisfactory level.
• If the engine stalls after the initial start, the ignition
must be turned to the OFF position for at least 5
seconds and then to the ON position to recycle the
manifold heaters.
NOTE: Excessive white smoke and poor engine perfor-
mance will result if manifold heaters are not recycled.
• Heat generated by the manifold heaters dissipates
rapidly in a cold engine. If more than two minutes pass between the time the WAIT TO START light goes
OFF and the engine is started, recycle the manifold
heaters by turning the ignition OFF for at least 5
seconds and then back ON.
• If the vehicle is driven and vehicle speed exceeds 19
mph (31 km) before the manifold heater post-heat
(after start) cycle is complete, the manifold heaters will
shut off.
• If the engine is started before the WAIT TO START
light turns off, the preheat cycle will turn off.
• If the engine is cranked for more than 10 seconds, the
post-heat cycle will turn off.
NOTE: Engine idle speed will automatically increase to
1000 rpm at low coolant temperatures to improve engine
warm-up. STARTING AND OPERATING 255
5

NOTE: The engine requires the use of “Ultra Low
Sulfur Diesel Fuel” . Use of incorrect fuel could result in
engine and exhaust system damage. Refer to Fuel Re-
quirements in this section for further details on fuel
recommendations.
Engine Block Heater
The engine block heater warms engine coolant and
permits quicker starts in cold weather. Connect the heater
cord to a ground–fault interrupter protected 110–115 volt
AC electrical outlet with a grounded, three-wire exten-
sion cord.
The engine block heater cord is routed under the hood to
the right side and can be located just behind the grille
near the headlamp.
NOTE: The engine block heater cord is a factory in-
stalled option. If your vehicle is not equipped, heater
cords are available from your authorized Mopar  dealer. The block heater must be plugged in at least one hour to
have an adequate warming effect on the coolant.
WARNING!Remember to disconnect the cord before driving.
Damage to the 110–115 volt electrical cord could
cause electrocution.
NOTE: The block heater will require 110 Volts AC and
6.5 Amps to activate the heater element.
Block Heater Usage
A. Temperatures below 0°F (-18°C)
• Block Heater Required for 15W-40
• Block Heater Recommended for 5W-40
B. Temperatures below - 20°F (-29°C)
• Block Heater Required for 5W-40 STARTING AND OPERATING 259
5

If temperatures are below 32°F (0°C), operate the engine
at moderate speeds for 5 minutes before full loads are
applied.
Engine Idling — In Cold Weather
Avoid prolonged idling in ambient temperatures below
0°F. Long periods of idling may be harmful to your
engine because combustion chamber temperatures can
drop so low that the fuel may not burn completely.
Incomplete combustion allows carbon and varnish to
form on piston rings and injector nozzles. Also, the
unburned fuel can enter the crankcase, diluting the oil
and causing rapid wear to the engine. Excessive idle time
can also cause damage to the engine exhaust aftertreat-
ment system.
NOTE: An optional driver-controlled high idle speed is
available on automatic transmission equipped vehicles with speed control. This feature allows the driver to
select an elevated idle speed between 1100 and 1500
rpms. Your dealer can enable this feature.
NOTE:
• If ambient temperatures are low and the coolant
temperature is below 200°F (93°C), the engine idle
speed will slowly increase to 1000 RPM after 2 minutes
of idle, if the following conditions are met:
• foot is off brake pedal and throttle pedal
• automatic transmission is in Park (P)
• vehicle speed is zero
• Applying the throttle will cancel fast idle
• If the engine is equipped with an exhaust brake,
operating the exhaust brake at idle will greatly im-
prove warm up rate and will help keep the engine
close to operating temperature during extended idle. STARTING AND OPERATING 261
5

Stopping The Engine
Idle the engine a few minutes before routine shutdown.
After full load operation, idle the engine 3 to 5 minutes
before shutting it down. This idle period will allow the
lubricating oil and coolant to carry excess heat away from
the combustion chamber, bearings, internal components,
and turbocharger. This is especially important for turbo-
charged, charge air cooled engines, like your Turbo Ram.
NOTE: During engine shut down on vehicles equipped
with manual transmissions, it is normal for the diesel
engine to resonate heavily for a moment during engine
shut off. When the engine is connected to a manual
transmission, this resonance causes load gear rattle from
the transmission. This is commonly referred to as “shut
down rattle”. The manufacturer recommends performing
engine shut down with the clutch pedal pushed to the
floor (clutch disengaged). When engine shut down is
performed in this manner the rattle is reduced (not
eliminated). Driving
Condition Load Turbo-
charger
Temperature Idle Time
(min.) Be-
fore Engine
Shutdown
Stop and
Go Empty Cool Less than
One
Stop and
Go Medium One
Highway
Speeds Medium Warm Two
City Traffic Maximum
GCWR Three
Highway
Speeds Maximum
GCWR Four
Uphill
Grade Maximum
GCWR Hot Five262 STARTING AND OPERATING