transmission RAM CHASSIS CAB 2009 Service Manual

WARNING!
After using the jack and tools, always reinstall them
in the original carrier and location. While driving
you may experience abrupt stopping, rapid accelera-
tion, or sharp turns. A loose jack, tools, bracket or
other objects in the vehicle may move around with
force, resulting in serious injury.
4500/5500 Models
These vehicles do not come equipped with a jack.
NOTE:Jacking and tire changing on 4500/5500 models
should be performed by an authorized dealer, or knowl-
edgeable service personnel with the appropriate heavy
duty equipment, like a tire service company.
Preparations For Jacking
1. Park the vehicle on a firm level surface. Avoid ice or
slippery areas.
WARNING!
Do not attempt to change a tire on the side of the
vehicle close to moving traffic. Pull far enough off
the road to avoid the danger of being hit when
operating the jack or changing the wheel.
2. Set the parking brake.
3. Place the shift lever into PARK (automatic transmis-
sion) or REVERSE (manual transmission). On 4-Wheel
drive vehicles, shift the transfer case to the “4L” position.
4. Turn OFF the ignition.
5. Turn on the Hazard Warning flasher.
316 WHAT TO DO IN EMERGENCIES

6. Block both the front and rear of the
wheel diagonally opposite the jacking
position. For example, if the right front
wheel is being changed, block the left
rear wheel.
NOTE: Passengers should not remain in the vehicle
when the vehicle is being jacked.
Jacking Instructions
Instructions
WARNING!
Carefully follow these tire changing warnings to
help prevent personal injury or damage to your
vehicle:
(Continued)
WARNING! (Continued)
•Always park on a firm, level surface as far from
the edge of the roadway as possible before raising
the vehicle.
•Block the wheel diagonally opposite the wheel to
be raised.
•Set the parking brake firmly and set an automatic
transmission in PARK; a manual transmission in
REVERSE.
•Never start or run the engine with the vehicle on a
jack.
•Do not let anyone sit in the vehicle when it is on a
jack.
•Do not get under the vehicle when it is on a jack.
•Only use the jack in the positions indicated and
for lifting this vehicle during a tire change.(Continued)
WHAT TO DO IN EMERGENCIES 317
6

Your vehicle is equipped with two 12-Volt batteries. If it
becomes necessary to use a booster battery with jumper
cables to start a vehicle’s engine because its batteries are
discharged, the following procedure should be used:
Set the parking brake and place the transmission in
PARK. Turn off lights, heater and other electrical loads.
Observe charge indicator (if equipped) in both batteries.
If the indicator (if equipped) is light or yellow on either
battery, replace that battery.CAUTION!
Use the Jump-Start Procedure only when the charge
indicator (if equipped) in both batteries is dark in the
center. Do not attempt jump-starting when either
battery charge indicator (if equipped) is bright or
yellow. If the charge indicator (if equipped) has a
green dot in the center, failure to start is not due to a
discharged battery and cranking system should be
checked.
1. Attach one jumper cable to the positive terminal of
booster battery and the other end of the same cable to the
positive terminal of the discharged battery.
WHAT TO DO IN EMERGENCIES 327
6

With Portable Starting Unit
There are many types of these units available. Follow the
manufacturer’s instructions for necessary precautions
and operation.
CAUTION!
It is very important that the starting unit operating
voltage does not exceed 12-Volts DC or damage to
battery, starter motor, alternator, or electrical system
may occur.
FREEING A STUCK VEHICLE
If the vehicle becomes stuck in snow, sand, or mud, it can
often be moved by a rocking motion. Move the shift lever
rhythmically between DRIVE and REVERSE while ap-
plying slight pressure to the accelerator.In general, the least amount of accelerator pedal pressure
to maintain the rocking motion without spinning the
wheels or racing the engine, is most effective. Racing the
engine or spinning the wheels, due to the frustration of
not freeing the vehicle, may lead to transmission over-
heating and failure. Allow the engine to idle with the
shift lever in NEUTRAL for at least one minute after
every five rocking-motion cycles. This will minimize
overheating and reduce the risk of transmission failure
during prolonged efforts to free a stuck vehicle.
EMERGENCY TOW HOOKS — IF EQUIPPED
Your vehicle may be equipped with emergency tow
hooks.
NOTE:
For off-road recovery, it is recommended to use
both of the front tow hooks to minimize the risk of
damage to the vehicle.
330 WHAT TO DO IN EMERGENCIES

NOTE:The transfer case must be in the neutral position,
and the transmission must be in PARK (automatic trans-
mission), or in gear (manual transmission) to tow a
4-Wheel Drive vehicle with one end of the vehicle raised.
The manufacturer recommends towing with all wheels
OFF the ground. Acceptable methods are to tow the
vehicle on a flatbed or with one end of vehicle raised and
the opposite end on a towing dolly.
2–Wheel Drive Vehicles
Provided that the transmission is operable, tow with the
transmission in NEUTRAL and the ignition key in the
OFF position along with the front wheels raised and the
rear wheels on the ground. Speed must not exceed
30 mph (50 km/h) and distance must not exceed 15 miles
(25 km).
CAUTION!
Towing faster than 30 mph (50 km/h) or for more than
15 miles (25 km) can cause severe damage to the
transmission.
If the vehicle is to be towed faster than 30 mph (50 km/h)
or more than 15 miles (25 km) the vehicle must be towed
with the rear wheels raised and the front wheels on the
ground. It may also be towed on a flatbed or with the
front wheels raised and the rear wheels on a dolly.
332 WHAT TO DO IN EMERGENCIES

\4Transfer Case — If Equipped ............ 356
\4 Automatic Transmission ............... 356
\4 Appearance Care And Protection From
Corrosion .......................... 359
\2 Fuses .............................. 364
\4 Integrated Power Module .............. 364
\2 Vehicle Storage ....................... 369
\2 Replacement Light Bulbs ................ 370 \2
Bulb Replacement ..................... 370
\4 Headlight (Halogen)/Front Park And Turn
Lights ............................ 370
\4 Fog Lights ......................... 374
\4 Cab Top Clearance Lights — If Equipped . . . 375
\2 Fluid And Capacities ................... 377
\2 Fluids, Lubricants And Genuine Parts ....... 378
\4 Engine ............................ 378
\4 Chassis ........................... 379
334 MAINTAINING YOUR VEHICLE

ENGINE COMPARTMENT— 5.7L
1 — Air Cleaner Filter7 — Engine Oil Dipstick
2 — Automatic Transmission Dipstick 8 — Power Steering Fluid Reservoir
3 — Engine Oil Fill 9 — Washer Fluid Reservoir
4 — Brake Fluid Reservoir 10 — Engine Coolant Reservoir
5 — Battery 11 — Coolant Pressure Cap
6 — Integrated Power Module MAINTAINING YOUR VEHICLE 3357

ONBOARD DIAGNOSTIC SYSTEM (OBD II)
Vehicles with 5.7L engines are equipped with a sophisti-
cated onboard diagnostic system called OBD II. This
system monitors the performance of the emissions, en-
gine, and automatic transmission control systems. When
these systems are operating properly, your vehicle will
provide excellent performance and fuel economy, as well
as engine emissions well within current government
regulations.
If any of these systems require service, the OBD II system
will turn on the Malfunction Indicator Light (MIL). It will
also store diagnostic codes and other information to
assist your service technician in making repairs. Al-
though your vehicle will usually be driveable and not
need towing, see your authorized dealer for service as
soon as possible.CAUTION!
Prolonged driving with the MIL on could cause
further damage to the emission control system. It
could also affect fuel economy and driveability. The
vehicle must be serviced before any emissions tests
can be performed.
If the MIL is flashing, severe catalytic converter
damage and power loss will soon occur. Immediate
service is required.
Loose Fuel Filler Cap Message
If the vehicle’s diagnostic system determines that the fuel
filler cap is loose, improperly installed, or damaged, a
gASCAP message will be displayed in the instrument
cluster. Tighten the gas cap until a “clicking” sound is
heard. This is an indication that the gas cap is properly
tightened. Press the odometer reset button to turn the
message off. If the problem persists, the message will
336 MAINTAINING YOUR VEHICLE

WARNING!
A hot exhaust system can start a fire if you park over
materials that can burn. Such materials might be
grass or leaves coming into contact with your exhaust
system. Do not park or operate your vehicle in areas
where your exhaust system can contact anything that
can burn.
In unusual situations involving grossly malfunctioning
engine operation, a scorching odor may indicate severe
and abnormal catalyst overheating. If this occurs, the
vehicle should be stopped, the engine shut off and the
vehicle allowed to cool. Thereafter, service, including a
tune-up to manufacturer’s specifications, should be ob-
tained immediately. To minimize the possibility of catalyst damage:•Do not shut off the engine or interrupt the ignition
when the transmission is in gear and the vehicle is in
motion.
•Do not try to start engine by pushing or towing the
vehicle.
•Do not idle the engine with any spark plug wires
disconnected or removed, such as when diagnostic
testing, or for prolonged periods during very rough
idling or malfunctioning operating conditions.
MAINTAINING YOUR VEHICLE 347
7

Lubricant Selection
Refer to “Fluids, Lubricants, and Genuine Parts” in this
section for the correct fluid type.
NOTE:The presence of water in the gear lubricant will
result in corrosion and possible failure of differential
components. Operation of the vehicle in water, as may be
encountered in some off-highway types of service, will
require draining and refilling the axle to avoid damage.
Limited-Slip Differentials DO NOT REQUIRE any
limited slip oil additive (friction modifiers).
NOTE: Slight noise and mild shuddering may be evi-
dent while turning a vehicle with limited slip differential
on concrete or dry pavement. These conditions should be
considered normal operation of the limited slip
differential.
Transfer Case — If Equipped
Drain And Refill
Refer to the “Maintenance Schedule” in Section 8 of this
manual for the proper maintenance intervals.
Lubricant Selection
Refer to “Fluids, Lubricants, and Genuine Parts” in this
section for the correct fluid type.
Fluid Level Check
This fluid level can be checked by removing the filler
plug. The fluid level should be to the bottom edge of the
filler plug hole with the vehicle in a level position.
Automatic Transmission
Selection Of Lubricant
It is important that the proper lubricant is used in the
transmission to assure optimum transmission perfor-
mance. Use only manufacturer ’s recommended transmis-
sion fluid. Refer to “Fluids, Lubricants, and Genuine
356 MAINTAINING YOUR VEHICLE