service RAM CHASSIS CAB 2009 Workshop Manual

Rear Axle And 4x4 Front Driving Axle Fluid Level
For models with 9.25 in Front Axles and 11.5 in Rear
Axles, refer to “Fluids, Lubricants, and Genuine Parts” in
this section for the correct fluid type. For normal service,
periodic fluid level checks are not required. When the
vehicle is serviced for other reasons, the exterior surfaces
of the axle assembly should be inspected.
When checking the fluid level (4500/5500 only), the
vehicle should be in a level position. The fluid level
should be 1/4 in ± 1/4 in (6.4 mm ± 6.4 mm) below the
fill hole on the front axle. The fluid level should be level
with the bottom of the fill hole on the rear axle.
Drain And Refill
On 4500/5500 vehicles, remove the lower bolt to drain
the axle fluid.Refer to the “Maintenance Schedule” in Section 8 of this
manual for the proper maintenance intervals.
1 — 4500/5500 Rear Axle Fluid Fill Plug
2 — 4500/5500 Rear Axle Fluid Drain PlugMAINTAINING YOUR VEHICLE 3557

Lubricant Selection
Refer to “Fluids, Lubricants, and Genuine Parts” in this
section for the correct fluid type.
NOTE:The presence of water in the gear lubricant will
result in corrosion and possible failure of differential
components. Operation of the vehicle in water, as may be
encountered in some off-highway types of service, will
require draining and refilling the axle to avoid damage.
Limited-Slip Differentials DO NOT REQUIRE any
limited slip oil additive (friction modifiers).
NOTE: Slight noise and mild shuddering may be evi-
dent while turning a vehicle with limited slip differential
on concrete or dry pavement. These conditions should be
considered normal operation of the limited slip
differential.
Transfer Case — If Equipped
Drain And Refill
Refer to the “Maintenance Schedule” in Section 8 of this
manual for the proper maintenance intervals.
Lubricant Selection
Refer to “Fluids, Lubricants, and Genuine Parts” in this
section for the correct fluid type.
Fluid Level Check
This fluid level can be checked by removing the filler
plug. The fluid level should be to the bottom edge of the
filler plug hole with the vehicle in a level position.
Automatic Transmission
Selection Of Lubricant
It is important that the proper lubricant is used in the
transmission to assure optimum transmission perfor-
mance. Use only manufacturer ’s recommended transmis-
sion fluid. Refer to “Fluids, Lubricants, and Genuine
356 MAINTAINING YOUR VEHICLE

VEHICLE STORAGE
If you are storing your vehicle for more than 21 days, we
recommend that you take the following steps to mini-
mize the drain on your vehicle’s battery:
•Disconnect the Ignition-Off Draw (IOD) fuse located in
the Integrated Power Module, located in the engine
compartment. The IOD cavity includes a snap-in re-
tainer that allows the fuse to be disconnected without
removing it from the fuse block.
•The electronic shift transfer case should be placed in
the 4HI mode and kept in this position to minimize the
battery drain.
•As an alternative to the above steps you may discon-
nect the negative cables from both batteries.
•Any time you store your vehicle or keep it out of
service (i.e., vacation) for two weeks or more, run the
air conditioning system at idle for about five minutesin the fresh air and high blower setting. This will
ensure adequate system lubrication to minimize the
possibility of compressor damage when the system is
started again.
NOTE:
•When reinstalling the IOD fuse push firmly until fully
seated; the gauges in the instrument cluster will do a
full sweep when the ignition key is cycled to RUN.
This is a normal condition.
•When the vehicle is shipped from the factory, the IOD
fuse is in the up or extracted position. If the radio,
interior lamps, keyless entry or other features do not
work with the key OFF, check the position of the fuse
(or check to see if the fuse is blown) to ensure that it is
fully seated. When the IOD fuse is extracted, the
instrument cluster in the odometer window will dis-
play \6NO FUSE.”
MAINTAINING YOUR VEHICLE 369
7

EMISSIONS CONTROL SYSTEM MAINTENANCE
The Scheduled Maintenance services listed inbold type
must be done at the times or mileages specified to ensure
the continued proper functioning of the emissions control
system. These and all other maintenance services in-
cluded in this manual, should be done to provide best
vehicle performance and reliability. More frequent main-
tenance may be needed for vehicles in severe operating
conditions, such as dusty areas and very short trip
driving.
Inspection and service should also be done anytime a
malfunction is suspected.
NOTE: Maintenance, replacement or repair of the emis-
sions control devices and systems on your vehicle may be
performed by any automotive repair establishment or
individual using any automotive part that has been
certified pursuant to U.S. EPA or in the State of Califor-
nia, California Air Resources Board regulations.MAINTENANCE SCHEDULE
5.7L Gas Engine
The oil change indicator system will remind you that it is
time to take your vehicle in for scheduled maintenance.
The “Change Oil” message will flash in the instrument
cluster odometer and a single chime will sound, indicat-
ing that an oil change is necessary.
Based on engine operation conditions the oil change
indicator message will illuminate, this means that service
is required for your vehicle. Have your vehicle serviced
as soon as possible, within the next 500 miles (805 km).
NOTE:
•The oil change indicator message will not monitor the
time since the last oil change. Change your vehicles oil
if it has been 6 months since your last oil change even
if the oil change indicator message is NOT illumi-
nated.
382 MAINTENANCE SCHEDULES
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6,000 Miles (10,000 km) or
6 Months Maintenance Service
Schedule
\2Change the engine oil and engine oil
filter.
\2 Rotate tires.
\2 Lube front drive shaft fitting (4x4 only).
\2 Lubricate outer tie rod ends.
Odometer Reading Date
Repair Order #Dealer Code
Signature Authorized Chrysler Dealer
12,000 Miles (20,000 km) or 12 Months Maintenance Service
Schedule
\2Change the engine oil and engine oil filter.
\2 Rotate tires.
\2 If using your vehicle for any of the following: Dusty or off-road conditions. Inspect the
engine air cleaner filter, replace if necessary.
\2 Inspect the brake linings, replace if necessary.
\2 Lube front drive shaft fitting (4x4 only).
\2 Lubricate outer tie rod ends.
\2 Inspect the CV joints. Perform the first inspection at 12,000 miles (20 000 km) or
12 months.
\2 Inspect exhaust system. Perform the first inspection at 12,000 miles (20 000 km) or
12 months.
Odometer Reading Date
Repair Order #Dealer Code
Signature Authorized Chrysler Dealer
MAINTENANCE SCHEDULES 385
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18,000 Miles (30,000 km) or
18 Months Maintenance
Service Schedule
\2Change the engine oil and engine oil
filter.
\2 Rotate tires.
\2 Lube front drive shaft fitting (4x4 only).
\2 Lubricate outer tie rod ends.
\2 Inspect the front & rear axle fluid.
Change if using your vehicle for police,
taxi, fleet, off-road or frequent trailer
towing.
Odometer Reading Date
Repair Order #Dealer Code
Signature Authorized Chrysler Dealer
24,000 Miles (40,000 km) or 24 Months Maintenance Service
Schedule
\2Change the engine oil and engine oil filter.
\2 Rotate tires.
\2 If using your vehicle for any of the following: Dusty or off-road conditions. Inspect the
engine air cleaner filter, replace if necessary.
\2 Inspect the brake linings, replace if necessary.
\2 Lubricate outer tie rod ends.
\2 Inspect the front suspension, tie rod ends, and boot seals, replace if necessary.
\2 Lube front drive shaft fitting (4x4 only).
\2 Inspect the CV joints.
\2 Inspect exhaust system.
Odometer Reading Date
Repair Order #Dealer Code
Signature Authorized Chrysler Dealer
386 MAINTENANCE SCHEDULES
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30,000 Miles (50,000 km) or
30 Months Maintenance
Service Schedule
\2Change the engine oil and engine oil
filter.
\2 Rotate tires.
\2 Replace the engine air cleaner filter.
\2 Replace the spark plugs (5.7L engine).
\2 Lube front drive shaft fitting (4x4 only).
\2 Lubricate outer tie rod ends.
\2 Inspect the transfer case fluid.
Odometer Reading Date
Repair Order #Dealer Code
Signature Authorized Chrysler Dealer
36,000 Miles (60,000 km) or 36 Months Maintenance Service
Schedule
\2Change the engine oil and engine oil filter.
\2 Rotate tires.
\2 If using your vehicle for any of the following: Dusty or off-road conditions. Inspect the
engine air cleaner filter, replace if necessary.
\2 Inspect the brake linings, replace if necessary.
\2 Lube front drive shaft fitting (4x4 only).
\2 Lubricate outer tie rod ends.
\2 Inspect the front & rear axle fluid. Change if using your vehicle for police, taxi, fleet,
off-road or frequent trailer towing.
Odometer Reading Date
Repair Order #Dealer Code
Signature Authorized Chrysler Dealer
MAINTENANCE SCHEDULES 387
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42,000 Miles (70,000 km) or
42 Months Maintenance
Service Schedule
\2Change the engine oil and engine oil
filter.
\2 Rotate tires.
\2 Lube front drive shaft fitting (4x4 only).
\2 Lubricate outer tie rod ends.
Odometer Reading Date
Repair Order #Dealer Code
Signature Authorized Chrysler Dealer
48,000 Miles (80,000 km) or 48 Months Maintenance Service
Schedule
\2Change the engine oil and engine oil filter.
\2 Rotate tires.
\2 If using your vehicle for any of the following: Dusty or off-road conditions. Inspect the
engine air cleaner filter, replace if necessary.
\2 Inspect the brake linings, replace if necessary.
\2 Lubricate outer tie rod ends.
\2 Inspect the front suspension, tie rod ends, and boot seals, replace if necessary.
\2 Lube front drive shaft fitting (4x4 only).
\2 Inspect the CV Joints.
\2 Inspect exhaust system.
Odometer Reading Date
Repair Order #Dealer Code
Signature Authorized Chrysler Dealer
388 MAINTENANCE SCHEDULES
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54,000 Miles (90,000 km) or
54 Months Maintenance
Service Schedule
\2Change the engine oil and engine oil
filter.
\2 Rotate tires.
\2 Lube front drive shaft fitting (4x4 only).
\2 Lubricate outer tie rod ends.
\2 Inspect the front & rear axle fluid.
Change if using your vehicle for police,
taxi, fleet, off-road or frequent trailer
towing.
Odometer Reading Date
Repair Order #Dealer Code
Signature Authorized Chrysler Dealer
60,000 Miles (100,000 km) or 60 Months Maintenance Service
Schedule
\2Change the engine oil and engine oil filter.
\2 Rotate tires.
\2 Replace the engine air cleaner filter.
\2 Replace the spark plugs (5.7L engine).
\2 Inspect the brake linings, replace if necessary.
\2 Lube front drive shaft fitting (4x4 only).
\2 Lubricate outer tie rod ends.
\2 Change the automatic transmission fluid & filter(s) if using your vehicle for any of the
following: police, taxi, fleet or frequent trailer towing.
\2 Inspect the transfer case fluid, add if necessary.
\2 Flush and replace the engine coolant at 60 months if not done at 102,000 miles
(170 000 km).
Odometer Reading Date
Repair Order #Dealer Code
Signature Authorized Chrysler Dealer
MAINTENANCE SCHEDULES 389
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66,000 Miles (110,000 km) or
66 Months Maintenance
Service Schedule
\2Change the engine oil and engine oil
filter.
\2 Rotate tires.
\2 Lube front drive shaft fitting (4x4 only).
\2 Lubricate outer tie rod ends.
Odometer Reading Date
Repair Order #Dealer Code
Signature Authorized Chrysler Dealer
72,000 Miles (120,000 km) or 72 Months Maintenance Service
Schedule
\2Change the engine oil and engine oil filter.
\2 Rotate tires.
\2 If using your vehicle for any of the following: Dusty or off-road conditions. Inspect the
engine air cleaner filter, replace if necessary.
\2 Inspect the brake linings, replace if necessary.
\2 Lubricate outer tie rod ends.
\2 Inspect the front suspension, tie rod ends, and boot seals, replace if necessary.
\2 Lube front drive shaft fitting (4x4 only).
\2 Inspect the front & rear axle fluid. Change if using your vehicle for police, taxi, fleet,
off-road or frequent trailer towing.
\2 Inspect the CV Joints.
\2 Inspect exhaust system.
Odometer Reading Date
Repair Order #Dealer Code
Signature Authorized Chrysler Dealer
390 MAINTENANCE SCHEDULES
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