brake RAM CHASSIS CAB 2012 Service Manual

WARNING! (Continued)• Safety chains must always be used between your
vehicle and trailer. Always connect the chains to
the hook retainers of the vehicle hitch. Cross the
chains under the trailer tongue and allow enough
slack for turning corners.
• Vehicles with trailers should not be parked on a
grade. When parking, apply the parking brake on
the tow vehicle. Put the tow vehicle transmission
in PARK. For four-wheel drive vehicles, make sure
the transfer case is not in NEUTRAL. Always,
block or  chock  the trailer wheels.
• GCWR must not be exceeded.
• Total weight must be distributed between the tow
vehicle and the trailer such that the following four
ratings are not exceeded:
1. GVWR
(Continued) WARNING! (Continued)2. GTW
3. GAWR
4. Trailer tongue weight rating for the trailer hitch
utilized (This requirement may limit the ability to
always achieve the 10% to 15% range of tongue
weight as a percentage of total trailer weight).
Towing Requirements – Tires
• Do not attempt to tow a trailer with less than the full
size spare tire.
• Proper tire inflation pressures are essential to the safe
and satisfactory operation of your vehicle. Refer to
“Tires – General Information” in “Starting and Oper-
ating” for proper tire inflation procedures.
• Check the trailer tires for proper tire inflation pres-
sures before trailer usage.352 STARTING AND OPERATING

• Check for signs of tire wear or visible tire damage
before towing a trailer. Refer to “Tires – General
Information” in “Starting and Operating” for the
proper inspection procedure.
• When replacing tires, refer to “Tires – General Infor-
mation” in “Starting and Operating” for proper tire
replacement procedures. Replacing tires with a higher
load carrying capacity will not increase the vehicle’s
GVWR and GAWR limits.
Towing Requirements – Trailer Brakes
• Do not interconnect the hydraulic brake system or
vacuum system of your vehicle with that of the trailer.
This could cause inadequate braking and possible
personal injury. • An electronically actuated trailer brake controller is
required when towing a trailer with electronically
actuated brakes. When towing a trailer equipped with
a hydraulic surge actuated brake system, an electronic
brake controller is not required.
• Trailer brakes are recommended for trailers over
1,000 lbs (454 kg) and required for trailers in excess of
2,000 lbs (907 kg).
CAUTION!If the trailer weighs more than 1,000 lbs (454 kg)
loaded, it should have its own brakes and they
should be of adequate capacity. Failure to do this
could lead to accelerated brake lining wear, higher
brake pedal effort, and longer stopping distances.
5 STARTING AND OPERATING 353

WARNING!• Do not connect trailer brakes to your vehicle’s
hydraulic brake lines. It can overload your brake
system and cause it to fail. You might not have
brakes when you need them and could have a
collision.
• Towing any trailer will increase your stopping
distance. When towing you should allow for addi-
tional space between your vehicle and the vehicle
in front of you. Failure to do so could result in a
collision.
Integrated Trailer Brake Module – If Equipped
Your vehicle may have an Integrated Trailer Brake Mod-
ule (ITBM) for Electric and Electric Over Hydraulic
(EOH) trailer brakes. NOTE: This module has been designed and verified
with electric trailer brakes and new electric over hydrau-
lic systems. Some previous EOH systems may not be
compatible with ITBM.
1 — GAIN/Brake Output Power Display
2 — Manual Brake Control Lever
3 — Trailer Brake Status Indicator Light
4 — GAIN Adjustment Buttons354 STARTING AND OPERATING

The user interface consists of the following:
GAIN/ Brake Output Power Display
Shows the current GAIN setting.
This display may also be used to display diagnostic
information, if needed.
• SC — Short Circuit to Ground
• Sb — Short to Battery
• CF — Controller Fault – If this message appears on the
display, see your authorized dealer.
When the vehicle brakes are applied, the display will no
longer show GAIN and will change to the output to the
trailer brakes.
Manual Brake Control Lever
Slide the manual brake control lever to the right to
activate power to the trailer’s electric brakes independent
of the tow vehicle’s brakes. If the manual brake control lever is activated while the brake is also applied, the
greater of the two inputs determines the power sent to
the trailer brakes.
The trailer and the vehicle’s brake lamps will come on
when either vehicle braking or manual trailer brakes are
applied.
Trailer Brake Status Indicator Light
This light indicates the trailer electrical connection status.
If no electrical connection is detected after the ignition is
turned on, pressing the GAIN adjustment button or
sliding the manual brake control lever will display the
GAIN setting for 10 seconds and the “Trailer Brake Status
Indicator Light” will not be displayed.
If a fault is detected in the trailer wiring or the Integrated
Trailer Brake Module (ITBM), the “Trailer Brake Status
Indicator Light” will flash.
5 STARTING AND OPERATING 355

GAIN Adjustment Buttons (+/-)
Pressing these buttons will adjust the brake control
power output to the trailer brakes in 0.5 increments. The
GAIN setting can be increased to a maximum of 10 or
decreased to a minimum of 0 (no trailer braking).
GAIN
The GAIN setting is used to set the trailer brake control
for the specific towing condition and should be changed
as towing conditions change. Changes to towing condi-
tions include trailer load, vehicle load, road conditions
and weather.
Adjusting GAIN
NOTE: This should only be performed in a traffic free
environment at speeds of approximately 20–25 mph
(30–40 km/h). 1. Make sure the trailer brakes are in good working
condition, functioning normally, and properly adjusted.
See your trailer dealer if necessary.
2. Hook up the trailer and make the electrical connec-
tions according to the trailer manufacturer ’s instructions.
3. When a trailer with electric/EOH brakes is plugged
in, the trailer connected message should appear in the
EVIC (if the connection is not recognized by the ITBM,
braking functions will not be available), the GAIN setting
will illuminate and the correct type of trailer must be
selected from the EVIC options.356 STARTING AND OPERATING

4. Press the UP or DOWN button on the steering wheel
until System Setup appears on the screen. 5. Press the SELECT button and then press the UP or
DOWN buttons until Trailer Brake Type appears on the
screen.
5 STARTING AND OPERATING 357

6. Press the SELECT button and then press the UP or
DOWN buttons until the proper Trailer Brake Type
appears on the screen.
7. Use the GAIN adjustment (+/-) buttons to increase or
decrease the GAIN setting to the desired starting point. A
GAIN setting of 5 is a good starting point. 8. In a traffic-free environment, tow the trailer on a dry,
level surface at a speed of 20–25 mph (30–40 km/h) and
squeeze the manual brake control lever completely.
9. If the trailer wheels lockup (indicated by squealing
tires), reduce the GAIN setting; if the trailer wheels turn
freely, increase the GAIN setting.
Repeat Steps 8 and 9 until the GAIN setting is at a point
just below trailer wheel lockup. If towing a heavier
trailer, trailer wheel lockup may not be attainable even
with the maximum GAIN setting of 10.
EVIC Display Messages
The trailer brake control interacts with the Electronic
Vehicle Information Center (EVIC). Display messages,
along with a single chime, will be displayed when a
malfunction is determined in the trailer connection,
trailer brake control, or on the trailer. Refer to “Electronic
Vehicle Information Center” in “Understanding Your
Instrument Panel” for further information.358 STARTING AND OPERATING

CAUTION!Connecting a trailer that is not compatible with the
ITBM system may result in reduced or complete loss
of trailer braking. There may be a increase in stop-
ping distance or trailer instability which could result
in damage to your vehicle, trailer, or other property.
WARNING!Connecting a trailer that is not compatible with the
ITBM system may result in reduced or complete loss
of trailer braking. There may be a increase in stop-
ping distance or trailer instability which could result
in personal injury. NOTE:
• An aftermarket controller may be available for use
with air trailer brake systems and other systems not
compatible with ITBM. To determine the type of
brakes on your trailer and the availability of control-
lers, check with your trailer manufacturer or dealer.
• Removal of the ITBM will cause errors and it may
cause damage to the electrical system and electronic
modules of the vehicle. See your authorized dealer if
an aftermarket module is to be installed.
Towing Requirements – Trailer Lights And Wiring
Whenever you pull a trailer, regardless of the trailer size,
stop lights and turn signals on the trailer are required for
motoring safety.
NOTE: Do not cut or splice wiring into the vehicle’s
wiring harness.
5 STARTING AND OPERATING 359

NOTE: During snowplow usage on vehicles equipped
with outside temperature display, the display may show
higher temperatures than the outside ambient tempera-
ture. The higher displayed temperature is due to blocked
or reduced airflow to the underhood ambient tempera-
ture sensor caused by the snowplow. In addition, on
vehicles equipped with Automatic Temperature Control
(ATC), it is suggested that the interior cabin temperature
be manually controlled should the system not perform as
desired while in automatic mode. Both the outside tem-
perature display and ATC operation will return to nor-
mal when the snowplow is removed.
General Maintenance
Snowplows should be maintained in accordance with the
plow manufacturer’s instructions.
Keep all snowplow electrical connections and battery
terminals clean and free of corrosion. When plowing snow, to avoid transmission and drive-
train damage, the following precautions should be ob-
served.
• Operate with transfer case in 4L when plowing small
or congested areas where speeds are not likely to
exceed 15 mph (24 km/h). At higher speeds operate in
4H.
• Vehicles with automatic transmissions should use 4L
range when plowing deep or heavy snow for extended
periods of time to avoid transmission overheating.
• Do not shift the transmission unless the engine has
returned to idle and wheels have stopped. Make a
practice of stepping on the brake pedal before shifting
the transmission.364 STARTING AND OPERATING

Recreational Towing – Two-Wheel Drive Models
DO NOT flat tow this vehicle. Damage to the drivetrain
will result.
Recreational towing (for two-wheel drive models) is
allowed ONLY if the rear wheels are OFF the ground.
This may be accomplished using a tow dolly or vehicle
trailer. If using a tow dolly, follow this procedure:
1. Properly secure the dolly to the tow vehicle, following
the dolly manufacturer’s instructions.
2. Drive the rear wheels onto the tow dolly.
3. Firmly set the parking brake. Place the transmission in
PARK.
4. Properly secure the rear wheels to the dolly, following
the dolly manufacturer’s instructions. 5. Remove the key fob from the ignition switch.
6. Install a suitable clamping device, designed for tow-
ing, to secure the front wheels in the straight position.
CAUTION!• Towing with the rear wheels on the ground will
cause severe transmission damage. Damage from
improper towing is not covered under the New
Vehicle Limited Warranty.
• Do not disconnect the driveshaft because fluid
may leak from the transmission, causing damage
to internal parts.366 STARTING AND OPERATING