brake RAM CHASSIS CAB 2012 Repair Manual

SHIFT LEVER OVERRIDE
If a malfunction occurs and the shift lever cannot be
moved out of the PARK position, you can use the
following procedure to temporarily move the shift lever:
1. Firmly set the parking brake.
2. Turn the ignition switch to the ON/RUN position
without starting the engine.
3. Tilt the steering wheel to the full up position.
4. Press and maintain firm pressure on the brake pedal.
5. Using a screwdriver or similar tool, press and hold the
override tab through the access port (ringed circle) on the
bottom of the steering column. 6. Move the shift lever into the NEUTRAL position.
7. The vehicle may then be started in NEUTRAL. Shift Lever Override Access Port394 WHAT TO DO IN EMERGENCIES

▫ Exhaust System ..................... 414
▫ Cooling System ..................... 417
▫ Brake System ....................... 423
▫ Rear Axle And 4X4 Front Driving Axle Fluid
Level ............................. 425
▫ Transfer Case ....................... 427
▫ Automatic Transmission ............... 427
▫ Appearance Care And Protection From
Corrosion .......................... 430
 Fuses .............................. 435
▫ Totally Integrated Power Module ......... 435
 Vehicle Storage ....................... 441  Replacement Bulbs .................... 442
 Bulb Replacement ..................... 443
▫ Dual Or Quad Headlamp/Front Park And
Turn Signal – If Equipped .............. 443
▫ Fog Lamps – If Equipped .............. 445
▫ Center High-Mounted Stoplamp (CHMSL)
With Cargo Lamp .................... 445
▫ Cab Top Clearance Lamps – If Equipped .... 447
 Fluid Capacities ...................... 449
 Fluids, Lubricants And Genuine Parts ....... 450
▫ Engine ............................ 450
▫ Chassis ........................... 451400 MAINTAINING YOUR VEHICLE

ENGINE COMPARTMENT — 5.7L
1 — Air Cleaner Filter 7 — Washer Fluid Reservoir
2 — Automatic Transmission Dipstick 8 — Integrated Power Module (Fuses)
3 — Engine Oil Fill 9 — Power Steering Fluid Reservoir
4 — Engine Oil Dipstick 10 — Coolant Pressure Cap
5 — Brake Fluid Reservoir 11 — Engine Coolant Reservoir
6 — Battery
7 MAINTAINING YOUR VEHICLE 401

• Keep the front of the radiator clean. If your vehicle is
equipped with air conditioning, keep the front of the
condenser clean, also.
• Do not change the thermostat for Summer or Winter
operation. If replacement is ever necessary, install
ONLY the correct type thermostat. Other designs may
result in unsatisfactory engine coolant (antifreeze)
performance, poor gas mileage, and increased
emissions.
Brake System
In order to assure brake system performance, all brake
system components should be inspected periodically.
Refer to the “Maintenance Schedule” for the proper
maintenance intervals. WARNING!Riding the brakes can lead to brake failure and
possibly a collision. Driving with your foot resting or
riding on the brake pedal can result in abnormally
high brake temperatures, excessive lining wear, and
possible brake damage. You would not have your full
braking capacity in an emergency.
Brake Fluid Level Check
The fluid level of the master cylinder should be checked
when performing under the hood service or immediately
if the brake system warning lamp indicates system
failure.
The brake master cylinder has a translucent plastic
reservoir. On the outboard side of the reservoir, there is a
“MAX” dot and an “MIN” dot. The fluid level must be
kept within these two dots. Do not add fluid above the
MAX mark because leakage may occur at the cap.
7 MAINTAINING YOUR VEHICLE 423

With disc brakes the fluid level can be expected to fall as
the brake linings wear. However, an unexpected drop in
fluid level may be caused by a leak and a system check
should be conducted.
Use only the manufacturer’s recommended brake fluid.
Refer to “Fluids, Lubricants, and Genuine Parts” in
“Maintaining Your Vehicle” for further information. WARNING!• Use only manufacturer’s recommended brake
fluid. Refer to “Fluids, Lubricants, and Genuine
Parts” in “Maintaining Your Vehicle” for further
information. Using the wrong type of brake fluid
can severely damage your brake system and/or
impair its performance. The proper type of brake
fluid for your vehicle is also identified on the
original factory installed hydraulic master cylin-
der reservoir.
(Continued)424 MAINTAINING YOUR VEHICLE

WARNING! (Continued)• To avoid contamination from foreign matter or
moisture, use only new brake fluid or fluid that
has been in a tightly closed container. Keep the
master cylinder reservoir cap secured at all times.
Brake fluid in a open container absorbs moisture
from the air resulting in a lower boiling point.
This may cause it to boil unexpectedly during hard
or prolonged braking, resulting in sudden brake
failure. This could result in a collision.
• Overfilling the brake fluid reservoir can result in
spilling brake fluid on hot engine parts, causing
the brake fluid to catch fire. Brake fluid can also
damage painted and vinyl surfaces, care should be
taken to avoid its contact with these surfaces.
(Continued) WARNING! (Continued)• Do not allow petroleum based fluid to contami-
nate the brake fluid. Brake seal components could
be damaged, causing partial or complete brake
failure. This could result in a collision.
Rear Axle And 4x4 Front Driving Axle Fluid Level
For models with 9.25 in Front Axles and 11.5 in Rear
Axles, refer to “Fluids, Lubricants, and Genuine Parts” in
“Maintaining Your Vehicle” for further information. For
normal service, periodic fluid level checks are not re-
quired. When the vehicle is serviced for other reasons,
the exterior surfaces of the axle assembly should be
inspected.
When checking the fluid level (4500/5500 only), the
vehicle should be in a level position. The fluid level
should be 1/4 in ± 1/4 in (6.4 mm ± 6.4 mm) below the
7 MAINTAINING YOUR VEHICLE 425

2. The vehicle must be on level ground.
3. Fully apply the parking brake and press the brake
pedal.
4. Place the shift lever momentarily into each gear posi-
tion ending with the lever in PARK.
5. Remove the dipstick, wipe it clean and reinsert it until
seated.
6. Remove the dipstick again and note the fluid level on
both sides. The fluid level should be between the “HOT”
(upper) reference holes on the dipstick at normal operat-
ing temperature. Verify that solid coating of oil is seen on
both sides of the dipstick. If the fluid is low, add as
required into the dipstick tube. Do not overfill. After
adding any quantity of oil through the oil fill tube, wait
a minimum of two minutes for the oil to fully drain into
the transmission before rechecking the fluid level. NOTE: If it is necessary to check the transmission below
the operating temperature, the fluid level should be
between the two “COLD” (lower) holes on the dipstick
with the fluid at approximately 70°F (21°C) (room tem-
perature). If the fluid level is correctly established at
room temperature, it should be between the “HOT”
(upper) reference holes when the transmission reaches
180°F (82°C). Remember it is best to check the level at the
normal operating temperature.
CAUTION!Be aware that if the fluid temperature is below 50°F
(10°C) it may not register on the dipstick. Do not add
fluid until the temperature is elevated enough to
produce an accurate reading.
7. Check for leaks. Release parking brake.
7 MAINTAINING YOUR VEHICLE 429

Special Care
• If you drive on salted or dusty roads or if you drive
near the ocean, hose off the undercarriage at least once
a month.
• It is important that the drain holes in the lower edges
of the doors, rocker panels and trunk be kept clear and
open.
• If you detect any stone chips or scratches in the paint,
touch them up immediately. The cost of such repairs is
considered the responsibility of the owner.
• If your vehicle is damaged due to a collision or similar
cause which destroys the paint and protective coating,
have your vehicle repaired as soon as possible. The
cost of such repairs is considered the responsibility of
the owner. • If you carry special cargo such as chemicals, fertilizers,
de-icer salt, etc., be sure that such materials are well
packaged and sealed.
• If a lot of driving is done on gravel roads, consider
mud or stone shields behind each wheel.
• Use MOPAR  Touch Up Paint or equivalent on
scratches as soon as possible. Your authorized dealer
has touch up paint to match the color of your vehicle.
Wheel And Wheel Trim Care
• All wheels and wheel trim, especially aluminum and
chrome plated wheels, should be cleaned regularly
with a mild soap and water to prevent corrosion.
• To remove heavy soil and/or excessive brake dust, use
MOPAR  Wheel Cleaner or equivalent or select a
non-abrasive, non-acidic cleaner.432 MAINTAINING YOUR VEHICLE

otherwise the cavity number of each fuse is stamped on
the inside cover that corresponds to the following chart. Cavity Cartridge
Fuse Mini
Fuse Description
J01 40 Amp
Green Trailer Tow
J02 30 Amp
Pink Electric Brake
J03 30 Amp
Pink Diesel Powertrain
Control Module – If
Equipped
J04 25 Amp
Natural Driver Door Node
J05 25 Amp
Natural Passenger Door Node
J06 40 Amp
Green Antilock Brakes
Pump/Stability
Control SystemTotally Integrated Power Module436 MAINTAINING YOUR VEHICLE

Cavity Cartridge
Fuse Mini
Fuse Description
J07 30 Amp
Pink Antilock Brakes
Valve/Stability Con-
trol System
J08 40 Amp
Green Power Seat
J10 30 Amp
Pink Sway Bar Module – If
Equipped
J11 30 Amp
Pink Transfer Case Module
J12 30 Amp
Pink Rear Defroster
J13 60 Amp
Yellow Main Ignition Off
Draw (IOD) Fuse
J14 20 Amp
Blue Trailer Tow Lamps/
Park Lamps
J15 40 Amp
Green Front Blower Cavity Cartridge
Fuse Mini
Fuse Description
J17 40 Amp
Green Starter Motor Sole-
noid
J18 20 Amp
Blue Powertrain Control
Module Transmission
Range
J19 60 Amp
Yellow Rad Fan Motor HI/
Rad Fan Motor Low
J20 30 Amp
Pink Front Wiper Ground/
Low/High
J21 20 Amp
Blue Washer Control
J22 25 Amp
Natural Sunroof Module
M1 15 Amp
Blue Stop Switch Lamp
M5 25 Amp
Natural 115V AC Inverter
7 MAINTAINING YOUR VEHICLE 437