ECU RAM CHASSIS CAB 2022 Workshop Manual

308SAFETY
(Continued)
(Continued)
Floor Mat Safety Information
Always use floor mats designed to fit your vehicle.
Only use a floor mat that does not interfere with the
operation of the accelerator, brake or clutch
pedals. Only use a floor mat that is securely
attached using the floor mat fasteners so it cannot
slip out of position and interfere with the
accelerator, brake or clutch pedals or impair safe
operation of your vehicle in other ways.
WARNING!
An improperly attached, damaged, folded, or
stacked floor mat, or damaged floor mat
fasteners may cause your floor mat to interfere
with the accelerator, brake, or clutch pedals and
cause a loss of vehicle control. To prevent
SERIOUS INJURY or DEATH:
 ALWAYS securely attach your floor
mat using the floor mat fasteners. DO
NOT install your floor mat upside down
or turn your floor mat over. Lightly pull
to confirm mat is secured using the floor mat
fasteners on a regular basis.
 ALWAYS REMOVE THE EXISTING
FLOOR MAT FROM THE VEHICLE before
installing any other floor mat. NEVER
install or stack an additional floor mat
on top of an existing floor mat.
ONLY install floor mats designed to fit your
vehicle. NEVER install a floor mat that cannot
be properly attached and secured to your
vehicle. If a floor mat needs to be replaced,
only use a FCA approved floor mat for the
specific make, model, and year of your
vehicle.
ONLY use the driver’s side floor mat on the
driver’s side floor area. To check for interfer -
ence, with the vehicle properly parked with the
engine off, fully depress the accelerator, the
brake, and the clutch pedal (if present) to
check for interference. If your floor mat inter -
feres with the operation of any pedal, or is not
secure to the floor, remove the floor mat from
the vehicle and place the floor mat in your
trunk.
ONLY use the passenger’s side floor mat on
the passenger’s side floor area.
ALWAYS make sure objects cannot fall or slide
into the driver’s side floor area when the
vehicle is moving. Objects can become
trapped under accelerator, brake, or clutch
pedals and could cause a loss of vehicle
control.
WARNING!
NEVER place any objects under the floor mat
(e.g., towels, keys, etc.). These objects could
change the position of the floor mat and may
cause interference with the accelerator,
brake, or clutch pedals.
If the vehicle carpet has been removed and
re-installed, always properly attach carpet to
the floor and check the floor mat fasteners are
secure to the vehicle carpet. Fully depress
each pedal to check for interference with the
accelerator, brake, or clutch pedals then
re-install the floor mats.
It is recommended to only use mild soap and
water to clean your floor mats. After cleaning,
always check your floor mat has been properly
installed and is secured to your vehicle using
the floor mat fasteners by lightly pulling mat.
WARNING!

22_DPF_OM_EN_USC_t.book Page 308

316IN CASE OF EMERGENCY
(Continued)
PREPARATIONS FOR JACKING

1. Park the vehicle on a firm, level surface. Avoid ice or slippery areas.

2. Place the gear selector into PARK. On four-wheel drive vehicles, shift the transfer
case to the 4WD Low position.
3. Turn on the Hazard Warning Flashers.
4. Apply the parking brake.
5. Turn the ignition OFF.
6. Block both the front and rear of the wheel diagonally opposite the jacking position. For
example, if the driver’s front wheel is being
changed, block the passenger’s rear wheel.
Wheel Blocked

NOTE:Passengers should not remain in the vehicle when
the vehicle is being jacked.
JACKING INSTRUCTIONS 4500 AND
5500 S
ERIES
WARNING!
Do not attempt to change a tire on the side of
the vehicle close to moving traffic. Pull far
enough off the road to avoid being hit when
operating the jack or changing the wheel.
WARNING!
Carefully follow these tire changing warnings to
help prevent personal injury or damage to your
vehicle:
Always park on a firm, level surface as far from
the edge of the roadway as possible before
raising the vehicle.
Turn on the Hazard Warning Flashers.
Apply the parking brake firmly and set the
transmission in PARK.
Block the wheel diagonally opposite the wheel
to be raised.
Never start or run the engine with the vehicle
on a jack.
Do not let anyone sit in the vehicle when it is
on a jack.
Do not get under the vehicle when it is on a
jack. If you need to get under a raised vehicle,
take it to a service center where it can be
raised on a lift.
Only use the jack in the positions indicated
and for lifting this vehicle during a tire change.
If working on or near a roadway, be extremely
careful of motor traffic.
To assure that spare tires, flat or inflated, are
securely stowed, spares must be stowed with
the valve stem facing the ground.
WARNING!

22_DPF_OM_EN_USC_t.book Page 316

IN CASE OF EMERGENCY317

Jack Warning Label

1. If equipped, remove the spare wheel and tools from storage.

2. Using the lug wrench, loosen, but do not remove, the lug nuts by turning them counter -
clockwise one turn while the wheel is still on
the ground.
3. When changing the front wheel, place the jack under the axle as close to the tire as possible.
Front Jacking Locations

When changing a rear wheel, securely place
the jack under the sway bar bracket (unless
both tires are flat on one side, then place jack
under shock bracket) facing forward in vehicle.

Rear Jacking Location
Before raising the wheel off the ground, make
sure that the jack will not damage surrounding
truck parts and adjust the jack position as re
-
quired.
4. Raise the vehicle until the wheel just clears the surface.
5. Remove the lug nuts and pull the wheel off. For Single Rear-Wheel (SRW) models, Install the
spare wheel and lug nuts with the cone shaped
end of the nuts toward the wheel. For Dual
Rear-Wheel (DRW) models, the lug nuts are a
two-piece assembly with a flat face. Lightly
tighten the nuts. To avoid risk of forcing the
vehicle off the jack, do not fully tighten the
nuts until the vehicle has been lowered.
6. Using the lug wrench, finish tightening the nuts using a crisscross pattern Ú page 397. If in
doubt about the correct tightness, have them
checked with a torque wrench by an
authorized dealer or at a service station.
CAUTION!
Do not attempt to raise the vehicle by jacking on
locations other than those indicated in the
Jacking Instructions for this vehicle.
WARNING!
Raising the vehicle higher than necessary can
make the vehicle less stable. It could slip off the
jack and hurt someone near it. Raise the vehicle
only enough to remove the tire.
7

22_DPF_OM_EN_USC_t.book Page 317

IN CASE OF EMERGENCY323

Gear Selector Override Access Port Engaging The Access Port

6. Move the gear selector to the NEUTRAL position.
7. The vehicle may then be started in NEUTRAL.
MANUAL PARK RELEASE
8–SPEED TRANSMISSION
In order to move the vehicle in cases where the
transmission will not shift out of PARK (P) (such as
a depleted battery), a Manual Park Release is
available.
Follow the below steps to activate the Manual Park
Release:

1. Firmly apply the parking brake.

2. Using a small screwdriver or similar tool, remove the Manual Park Release access
cover, which is just above the parking brake
release handle, below and to the left of the
steering column.
Manual Park Release Cover

3. Press and maintain firm pressure on the brake pedal.
4. Using the screwdriver or similar tool, push the Manual Park Release lever locking tab (just
below the middle of the lever) upwards.

Manual Park Release Pull Strap

WARNING!
Always secure your vehicle by fully applying the
parking brake before activating the Manual Park
Release. In addition, you should be seated in the
driver’s seat with your foot firmly on the brake
pedal when activating the Manual Park Release.
Activating the Manual Park Release will allow
your vehicle to roll away if it is not secured by the
parking brake, or by proper connection to a tow
vehicle. Activating the Manual Park Release on
an unsecured vehicle could lead to serious
injury or death for those in or around the vehicle.
7

22_DPF_OM_EN_USC_t.book Page 323

324IN CASE OF EMERGENCY
5. While holding the locking tab in the disengaged position, pull the tether strap to
rotate the lever rearward, until it locks in place
pointing towards the driver's seat. Release the
locking tab and verify that the Manual Park
Release lever is locked in the released
position.
6. The vehicle is now out of PARK and can be towed. Release the parking brake only when
the vehicle is securely connected to a tow
vehicle.
To Reset The Manual Park Release:

1. Push the locking tab to the right, to unlock the lever.

2. Rotate the Manual Park Release lever forward to its original position, until the locking tab
snaps into place to secure the lever.
3. Pull gently on the tether strap to confirm that the lever is locked in its stowed position.
Manual Park Release Tether In Stowed Position

4. Re-install the access cover.
FREEING A STUCK VEHICLE
If your vehicle becomes stuck in mud, sand, or
snow, it can often be moved using a rocking
motion. Turn the steering wheel right and left to
clear the area around the front wheels. Then shift
back and forth between DRIVE (D) and REVERSE
(R), while gently pressing the accelerator. Use the
least amount of accelerator pedal pressure that
will maintain the rocking motion, without spinning
the wheels or racing the engine.
NOTE:
For trucks equipped with an 8–speed transmis -
sion, shifts between DRIVE and REVERSE can
only be achieved at wheel speeds of 5 mph
(8 km/h) or less. Whenever the transmission
remains in NEUTRAL (N) for more than two
seconds, you must press the brake pedal to
engage DRIVE or REVERSE.
Push the ESC OFF button, to place the Electronic
Stability Control (ESC) system in “Partial Off”
mode, before rocking the vehicle Ú page 260.
Once the vehicle has been freed, push the ESC
OFF button again to restore ESC On mode.
WARNING!
Fast spinning tires can be dangerous. Forces
generated by excessive wheel speeds may
cause damage, or even failure, of the axle and
tires. A tire could explode and injure someone.
Do not spin your vehicle's wheels faster than
30 mph (48 km/h) or for longer than 30 sec -
onds continuously without stopping when you
are stuck and do not let anyone near a spinning
wheel, no matter what the speed.

22_DPF_OM_EN_USC_t.book Page 324

326IN CASE OF EMERGENCY
Proper towing or lifting equipment is required to
prevent damage to your vehicle. Use only tow bars
and other equipment designed for this purpose,
following equipment manufacturer’s instructions.
Use of safety chains is mandatory. Attach a tow bar
or other towing device to main structural members
of the vehicle, not to fascia/bumpers or associated
brackets. State and local laws regarding vehicles
under tow must be observed.
If you must use the accessories (wipers,
defrosters, etc.) while being towed, the ignition
must be in the ON/RUN mode, not the ACC mode.
If the key fob is unavailable or the vehicle's battery
is discharged, Ú page 323.
TWO-WHEEL DRIVE MODELS
FCA US LLC recommends towing your vehicle with
all four wheels OFF the ground using a flatbed.
If flatbed equipment is not available, and the
transmission is operable, the vehicle may be towed (with the rear wheels on the ground) under the
following conditions:
The transmission must be in NEUTRAL
Ú
page 323.
The towing speed must not exceed 30 mph
(48 km/h).
The towing distance must not exceed 15 miles
(24 km) for 6–speed transmission, or 30 miles
(48 km) for 8–speed transmission.
If the transmission is not operable, or the vehicle
must be towed faster than 30 mph (48 km/h) or
farther than 15 miles (24 km) for 6–speed
transmission, or 30 miles (48 km) for 8–speed
transmission, tow with the rear wheels OFF the
ground. Acceptable methods are to tow the vehicle
on a flatbed, or with the front wheels raised and
the rear wheels on a towing dolly, or (when using a
suitable steering wheel stabilizer to hold the front
wheels in the straight position) with rear wheels
raised and the front wheels ON the ground.
FOUR-WHEEL DRIVE MODELS
FCA US LLC recommends towing with all wheels
OFF the ground. Acceptable methods are to tow
the vehicle on a flatbed or with one end of vehicle
raised and the opposite end on a towing dolly.
If flatbed equipment is not available, and the
transfer case is operable, the vehicle may be
towed (in the forward direction, with ALL wheels on
the ground), IF the transfer case is in NEUTRAL and
the transmission is in PARK Ú page 185.
CAUTION!
Do not use sling type equipment when towing.
Vehicle damage may occur.
When securing the vehicle to a flatbed truck,
do not attach to front or rear suspension
components. Damage to your vehicle may
result from improper towing.
CAUTION!
Towing this vehicle in violation of the above
requirements can cause severe engine and/or
transmission damage. Damage from improper
towing is not covered under the New Vehicle
Limited Warranty.
CAUTION!
Front or rear wheel lifts must not be used (if
the remaining wheels are on the ground).
Internal damage to the transmission or
transfer case will occur if a front or rear wheel
lift is used when towing.
Towing this vehicle in violation of the above
requirements can cause severe transmission
and/or transfer case damage. Damage from
improper towing is not covered under the New
Vehicle Limited Warranty.

22_DPF_OM_EN_USC_t.book Page 326

344SERVICING AND MAINTENANCE
3. Remove the engine air cleaner filter from the housing assembly.

Engine Air Cleaner Filter

Engine Air Cleaner Filter Installation
NOTE:Inspect and clean the housing if dirt or debris is
present before replacing the engine air cleaner
filter.

1. Install the engine air cleaner filter into the housing assembly with the engine air cleaner
filter inspection surface facing downward.

2. Install the engine air cleaner filter cover onto the housing assembly locating tabs.
3. Tighten the (6) screws to secure the engine air cleaner filter cover to the housing assembly.
AIR CONDITIONER MAINTENANCE
For best possible performance, your air conditioner
should be checked and serviced by an authorized
dealer at the start of each warm season. This
service should include cleaning of the condenser
fins and a performance test. Drive belt tension
should also be checked at this time.
Refrigerant Recovery And Recycling
R-134a — If Equipped
R-134a Air Conditioning Refrigerant is a Hydrofluo -
rocarbon (HFC) that is an ozone-friendly
substance. The manufacturer recommends that
air conditioning service be performed by an
authorized dealer or other service facilities using
recovery and recycling equipment.
NOTE:Use only manufacturer approved A/C system PAG
compressor oil and refrigerants.
Refrigerant Recovery And Recycling
R-1234yf — If Equipped
R-1234yf Air Conditioning Refrigerant is a Hydroflu -
oroolefin (HFO) that is endorsed by the
Environmental Protection Agency and is an
ozone-friendly substance with a low
global-warming potential. The manufacturer
recommends that air conditioning service be
performed by an authorized dealer using recovery
and recycling equipment.
NOTE:Use only manufacturer approved A/C system PAG
compressor oil, and refrigerants.
1 — Engine Air Cleaner Filter
2 — Engine Air Cleaner Filter Inspection Surface
WARNING!

Use only refrigerants and compressor lubri
-
cants approved by the manufacturer for your
air conditioning system. Some unapproved
refrigerants are flammable and can explode,
injuring you. Other unapproved refrigerants or
lubricants can cause the system to fail,
requiring costly repairs. Refer to Warranty Infor -
mation Book, for further warranty information.
The air conditioning system contains refrig -
erant under high pressure. To avoid risk of
personal injury or damage to the system,
adding refrigerant or any repair requiring lines
to be disconnected should be done by an expe -
rienced technician.

CAUTION!

Do not use chemical flushes in your air condition -
ing system as the chemicals can damage your air
conditioning components. Such damage is not
covered by the New Vehicle Limited Warranty.

22_DPF_OM_EN_USC_t.book Page 344

348SERVICING AND MAINTENANCE
station, or government agency for advice on recy -
cling programs and for where used fluids and
filters can be properly disposed of in your area.
Drain the fuel/water separator filters when the
“Water In Fuel Indicator Light” is ON. Within
10 minutes of vehicle shutdown, turn the engine
mounted filter drain valve (located on the side of
the filter assembly) counterclockwise a quarter
turn, and turn the under body mounted filter drain
valve (located on the bottom of the filter assembly)
counterclockwise 1 full turn. Then turn the ignition
switch to the ON position, and allow any
accumulated water to drain. Leave the drain valve
open until all water and contaminants have been
removed. When clean fuel is visible, close the drain
valve following these guidelines:

1. Rotate the drain clockwise to close until you feel resistance from the internal seal.

2. Continue turning the drain half of a turn to properly compress the seal.
NOTE:Over-compression of the seal due to overtightening
of the drain will damage the seal, cause a leak, and
require the entire sensor to be replaced.
3. Turn the ignition switch to OFF. The sensor drain should not be overtightened
during normal service operations to avoid internal
damage and future fuel leaks. The drain should be
closed and secured without the use of tools.
If more than a couple ounces/milliliters of fuel
have been drained, follow the directions
Ú
page 350
ENGINE MOUNTED FUEL FILTER
R
EPLACEMENT
NOTE:
Using a fuel filter that does not meet the manu -
facturer's filtration and water separating
requirements can severely impact fuel system
life and reliability.
The engine mounted filter housing is equipped
with a No-Filter-No-Run (NFNR) feature. Engine
will not run if:
No filter is installed.
Inferior/Non-approved filter is used. Use of
OEM filter is required to ensure vehicle will
run.
Engine Mounted Fuel Filter Assembly

1 — Drain Valve
CAUTION!
Diesel fuel will damage blacktop paving
surfaces. Drain the filter into an appropriate
container.
Do not prefill the fuel filter when installing a
new fuel filter. There is a possibility debris
could be introduced into the fuel filter during
this action. It is best to install the filter dry and
allow the in-tank lift pump to prime the fuel
system.

22_DPF_OM_EN_USC_t.book Page 348

358SERVICING AND MAINTENANCE
(Continued)
BRAKE SYSTEM
In order to ensure brake system performance, all
brake system components should be inspected
periodically Úpage 329.
Fluid Level Check — Brake Master Cylinder
The fluid level of the master cylinder should be
checked when performing under the hood service
or immediately if the Brake System Warning Light
indicates system failure.
If necessary, add fluid to bring level within the
designated marks on the side of the reservoir of
the brake master cylinder. Be sure to clean the top
of the master cylinder area before removing cap.
With disc brakes the fluid level can be expected to
fall as the brake linings wear. However, an
unexpected drop in fluid level may be caused by a
leak and a system check should be conducted.
For further information Ú page 407.
AUTOMATIC TRANSMISSION
Special Additives
The manufacturer strongly recommends against
using any special additives in the transmission.
Automatic Transmission Fluid (ATF) is an
engineered product and its performance may be
impaired by supplemental additives. Therefore, do
not add any fluid additives to the transmission. The
only exception to this policy is the use of special
dyes for diagnosing fluid leaks in 6-speed
transmissions. Avoid using transmission sealers as
they may adversely affect seals.
WARNING!
Riding the brakes can lead to brake failure and
possibly a collision. Driving with your foot resting
or riding on the brake pedal can result in
abnormally high brake temperatures, excessive
lining wear, and possible brake damage. You
would not have your full braking capacity in an
emergency.
WARNING!
Use only manufacturer's recommended brake
fluid Úpage 407. Using the wrong type of
brake fluid can severely damage your brake
system and/or impair its performance. The
proper type of brake fluid for your vehicle is
also identified on the original factory installed
hydraulic master cylinder reservoir.
To avoid contamination from foreign matter or
moisture, use only new brake fluid or fluid that
has been in a tightly closed container. Keep
the master cylinder reservoir cap secured at
all times. Brake fluid in an open container
absorbs moisture from the air resulting in a
lower boiling point. This may cause it to boil
unexpectedly during hard or prolonged
braking, resulting in sudden brake failure. This
could result in a collision.
Overfilling the brake fluid reservoir can result
in spilling brake fluid on hot engine parts,
causing the brake fluid to catch fire. Brake
fluid can also damage painted and vinyl
surfaces, care should be taken to avoid its
contact with these surfaces.
Do not allow petroleum based fluid to contam -
inate the brake fluid. Brake seal components
could be damaged, causing partial or
complete brake failure. This could result in a
collision.
CAUTION!
Do not use chemical flushes in your
transmission as the chemicals can damage your
transmission components. Such damage is not
covered by the New Vehicle Limited Warranty.
WARNING!

22_DPF_OM_EN_USC_t.book Page 358

366SERVICING AND MAINTENANCE
F05 40 Amp Green –Air Suspension Comp
F06 40 Amp Green –STOM
F07 40 Amp Green –Starter Solenoid
F08 20 Amp Blue –NOX Sensor *
F09 40 Amp Green –Diesel / Fuel Heater *
F09 30 Amp Pink –Gas / Brake Vacuum Pump *
F10 40 Amp Green –CBC #2 / Ext Lights
F11 40 Amp Green –Brake SYS MOD ECU& Valves
F12 40 Amp Green –CBC #3 / Pwr Locks
F13 40 Amp Green –HVAC Blwr Mtr
F14 40 Amp Green –CBC #4 / Ext Light
F15 30 Amp Pink –Power Side Step *
F16 30 Amp Pink –Smart-Bar Module *
F17 30 Amp Pink –Winch *
F18 ––Spare
F19 30 Amp Pink –Diesel SCR Feed *
F20 30 Amp Pink –Passenger Door Mod
F21 30 Amp Pink –DTCM
F22 20 Amp Blue –Gas - ECM *
F22 25 Amp White –Diesel - PCM *
Cavity Cartridge Fuse Micro Fuse Description
* If Equipped

22_DPF_OM_EN_USC_t.book Page 366