service Ram ProMaster City 2016 Repair Manual

CAUTION!
Do not use chemical flushes in your transmission as
the chemicals can damage your transmission compo-
nents. Such damage is not covered by the New
Vehicle Limited Warranty.
Fluid Level Check
The fluid level is preset at the factory and does not
require adjustment under normal operating conditions.
Routine fluid level checks are not required, therefore the
transmission has no dipstick. Your authorized dealer can
check your transmission fluid level using special service
tools. If you notice fluid leakage or transmission malfunc-
tion, visit your authorized dealer immediately to have
the transmission fluid level checked. Operating the ve-
hicle with an improper fluid level can cause severe
transmission damage.
CAUTION!
If a transmission fluid leak occurs, visit your autho-
rized dealer immediately. Severe transmission dam-
age may occur. Your authorized dealer has the proper
tools to adjust the fluid level accurately.
Fluid And Filter Changes
Under normal operating conditions, the fluid installed at
the factory will provide satisfactory lubrication for the
life of the vehicle.
Routine fluid and filter changes are not required. How-
ever, change the fluid and filter if the fluid becomes
contaminated (with water, etc.), or if the transmission is
disassembled for any reason.
376 MAINTAINING YOUR VEHICLE

WARNING!
A frayed or torn belt could rip apart in a collision and
leave you with no protection. Inspect the belt system
periodically, checking for cuts, frays, or loose parts.
Damaged parts must be replaced immediately. Do
not disassemble or modify the system. Seat belt
assemblies must be replaced after a collision if they
have been damaged (i.e., bent retractor, torn web-
bing, etc.).
FUSES
WARNING!
•When replacing a blown fuse, always use an ap-
propriate replacement fuse with the same amp
rating as the original fuse. Never replace a fuse
(Continued)
WARNING! (Continued)
with another fuse of higher amp rating. Never
replace a blown fuse with metal wires or any other
material. Failure to use proper fuses may result in
serious personal injury, fire and/or property dam-
age.
• Before replacing a fuse, make sure that the ignition
is off and that all the other services are switched off
and/or disengaged.
• If the replaced fuse blows again, contact an autho-
rized dealer.
• If a general protection fuse for safety systems (air
bag system, braking system), power unit systems
(engine system, gearbox system) or steering system
blows, contact an authorized dealer.
7
MAINTAINING YOUR VEHICLE 383

CavityMini Fuse Description
F1 10 Amp Red Front Heated Seat Driver
F2 10 Amp Red Front Heated Seat Passenger
F3 20 Amp Yellow Rear Power Window Driver side
F4 20 Amp Yellow Rear Power Window Passenger side
F5 15 Amp Blue 2nd Instrument Panel Power Outlet 12V
VEHICLE STORAGE
If you are leaving your vehicle dormant for more than 21
days, you may want to take these steps to protect your
battery.
•Disconnect the negative cable from the battery.
• Anytime you store your vehicle, or keep it out of
service (e.g., vacation) for two weeks or more, run the
air conditioning system at idle for about five minutes
in the fresh air and high blower setting. This will
ensure adequate system lubrication to minimize the possibility of compressor damage when the system is
started again.
7
MAINTAINING YOUR VEHICLE 391

Bulb Number
Rear Tail Lamps P21/5W
Rear Side Marker Lamps LED (See your authorized dealer)
Center Mount Brake Lamp W5W
Reverse Light W16W
Front Fog Lamps H11
NOTE: Numbers refer to commercial bulb types that can be purchased from your authorized dealer.
If a bulb needs to be replaced, visit your authorized dealer or refer to the applicable Service Manual.
BULB REPLACEMENT
NOTE: Lens fogging can occur under certain atmo-
spheric conditions. This will usually clear as atmospheric
conditions change to allow the condensation to change
back into a vapor. Turning the lamps on will usually
accelerate the clearing process.
Headlamps
To change the bulb, proceed as follows:
1. Remove the plastic cap from the back of the headlamp housing.
2. Rotate the bulb counter-clockwise.
3. Remove the bulb and replace as needed.
7
MAINTAINING YOUR VEHICLE 393

4. Install the bulb and rotate clockwise to lock in place.
5. Reinstall the plastic cap.
Front Turn Signal Lamps
Front
To change the bulb, proceed as follows:
1. Remove the cap from the back of the outer upperheadlamp housing.
2. Rotate the bulb counter clockwise and remove.
3. Install the bulb into socket.
4. Rotate bulb/socket clockwise into lamp locking it in place.
5. Reinstall the plastic cap.
Parking And Daytime Running Lights
To change the bulb, proceed as follows:
1. Remove the cap from the back of the outer lower headlamp housing.
2. Rotate the bulb counter clockwise and remove.
3. Install the bulb into socket, and rotate bulb/socket clockwise into lamp locking it in place.
4. Reinstall the plastic cap.
Front/Rear Side Marker Lamps
To change the bulb, proceed as follows:
The front/rear side marker lamps are LED and not
serviced separately. See your authorized dealer for re-
placement of these lights.
394 MAINTAINING YOUR VEHICLE

MAINTENANCE SCHEDULE
Your vehicle is equipped with an automatic oil change
indicator system. The oil change indicator system will
remind you that it is time to take your vehicle in for
scheduled maintenance.
Based on engine operation conditions, the oil change
indicator message will illuminate. This means that ser-
vice is required for your vehicle. Operating conditions
such as frequent short-trips, trailer tow, extended engine
idle time, extremely hot or cold ambient temperatures
will influence when the “Oil Change Required” message
is displayed. Severe Operating Conditions can cause the
change oil message to illuminate as early as 3,500 miles
(5,600 km) since last reset. Have your vehicle serviced as
soon as possible, within the next 500 miles (805 km).
Your authorized dealer will reset the oil change indicator
message after completing the scheduled oil change. If a
scheduled oil change is performed by someone otherthan your authorized dealer, the message can be reset by
referring to the steps described under “Oil Change Reset”
in “Electronic Vehicle Information Center (EVIC)” in
“Understanding Your Instrument Panel” for further in-
formation.
NOTE:
Under no circumstances should oil change inter-
vals exceed 10,000 miles (16,000 km), 350 hours of engine
run time or twelve months, whichever comes first. The
350 hours of engine run or idle time is generally only a
concern for fleet customers.
Severe Duty All Models
Change Engine Oil at 4,000 miles (6,500 km) if the vehicle
is operated in a dusty and off road environment or is
operated predominantly at idle or only very low engine
RPM’s. This type of vehicle use is considered Severe
Duty.
402 MAINTENANCE SCHEDULES

Mileage:20,000
30,000
40,000
50,000
60,000
70,000
80,000
90,000
100,000
110,000
120,000
130,000
140,000
150,000
Or Years: 2 3 4 5 6 7 8 9 10 11 12 13 14 15
Or Kilometers:
32,000
48,000
64,000
80,000
96,000
112,000
128,000
144,000
160,000
176,000
192,000
208,000
224,000
240,000
Change brake fluid every two years. X X X X X X X
Replace spark plugs. ** X
Flush and replace the engine coolant at 10 years
or 150,000 miles (240,000 km) whichever comes
first. XX
Inspect and replace PCV valve if necessary. X
* Change engine air filter every 10,000 miles (16,000 km)
if operated in dusty and off road environment.
** The spark plug change interval is mileage based only,
yearly intervals do not apply.WARNING!
•You can be badly injured working on or around a
motor vehicle. Do only service work for which you
(Continued)
8
MAINTENANCE SCHEDULES 405

WARNING!(Continued)
have the knowledge and the right equipment. If
you have any doubt about your ability to perform a
service job, take your vehicle to a competent me-
chanic.
• Failure to properly inspect and maintain your ve-
hicle could result in a component malfunction and
effect vehicle handling and performance. This
could cause an accident.
406 MAINTENANCE SCHEDULES

IF YOU NEED CONSUMER ASSISTANCE
CONTENTS
SUGGESTIONS FOR OBTAINING SERVICE FOR
YOUR VEHICLE ...................... .409
▫ Prepare For The Appointment .............409
▫ Prepare A List ....................... .409
▫ Be Reasonable With Requests .............409
 IF YOU NEED ASSISTANCE ..............409
▫ FCA USA LLC Customer Center ...........410
▫ FCA Canada Inc. Customer Center .........410
▫ In Mexico Contact .....................411
▫ Puerto Rico And U.S. Virgin Islands ........411▫
Customer Assistance For The Hearing Or Speech
Impaired (TDD/TTY) ...................411
▫ Service Contract ......................411
 WARRANTY INFORMATION .............413
 MOPARPARTS ........................413
 REPORTING SAFETY DEFECTS ............413
▫ In The 50 United States And
Washington, D.C. ..................... .413
▫ In Canada .......................... .413
 PUBLICATION ORDER FORMS ............414
9

SUGGESTIONS FOR OBTAINING SERVICE FOR
YOUR VEHICLE
Prepare For The Appointment
If you are having warranty work done, be sure to have
the right papers with you. Take your warranty folder. All
work to be performed may not be covered by the
warranty. Discuss additional charges with the service
manager. Keep a maintenance log of your vehicle’s
service history. This can often provide a clue to the
current problem.
Prepare A List
Make a written list of your vehicle’s problems or the
specific work you want done. If you’ve had an accident
or work done that is not on your maintenance log, let the
service advisor know.
Be Reasonable With Requests
If you list a number of items and you must have your
vehicle by the end of the day, discuss the situation with
the service advisor and list the items in order of priority.
At many authorized dealers, you may obtain a rental
vehicle at a minimal daily charge. If you need a rental, it
is advisable to make these arrangements when you call
for an appointment.
IF YOU NEED ASSISTANCE
The manufacturer and its authorized dealer are vitally
interested in your satisfaction. We want you to be happy
with our products and services.
Warranty service must be done by an authorized dealer.
We strongly recommend that you take the vehicle to an
authorized dealer. They know your vehicle the best, and
are most concerned that you get prompt and high quality
service. The manufacturer’s authorized dealer have the
9
IF YOU NEED CONSUMER ASSISTANCE 409