steering RENAULT ESPACE 2000 J66 / 3.G Technical Note 3426A Workshop Manual
[x] Cancel search | Manufacturer: RENAULT, Model Year: 2000, Model line: ESPACE, Model: RENAULT ESPACE 2000 J66 / 3.GPages: 52, PDF Size: 0.98 MB
Page 7 of 52
Downloaded from www.Manualslib.com manuals search engine ENGINE AND PERIPHERALS
Engine and transmission assembly
10
10-3
Engine and transmission assembly
Parts to order: high pressure circuit plugs kit
Part No.: 77 01 206 381. SPECIAL TOOLING REQUIRED
Mot. 1390 Universal mounting
Mot. 1410 Tool for unlocking the snap
couplings in the refrigerant
circuit
Dir. 1282 -01 Spanner for undoing the
steering rack union
Dir. 1282 -02 Spanner for undoing the
steering rack union
ESSENTIAL SPECIAL TOOLING
Two-post lift
Safety pad or belts
TIGHTENING TORQUES (in daN.m)
Shock absorber base mounting bolts
Ø M16 x 200 20
Driveshaft gaiter mounting bolt 2.5
Wheel bolts 10
Engine tie-bar bolts 10
Suspended mounting bolt to gearbox 5.5 to 6.5
Rubber suspended mounting nut to
the front left side member 5.5 to 8
Mounting bolt for front right
suspended mounting cover to engine 6.2
Mounting bolt for the movement
limiter of the upper front right hand
suspended engine mounting 10.5
Mounting nut for the rubber pad on
the front right suspended engine
mounting cover 3 to 4.5
Page 8 of 52
Downloaded from www.Manualslib.com manuals search engine ENGINE AND PERIPHERALS
Engine and transmission assembly
10
10-4
Place the vehicle on a two-post lift (fit the safety belts).
Disconnect and remove the battery.
Drain the refrigerant circuit (if fitted) using the filling
station.
Remove:
–the engine undertray,
–the front wheels,
–the front right and left undertrays at the end of the
wheel arches,
–the wheel arch protectors,
–the front bumper,
–the side driveshafts (see section 29 of Workshop
Repair Manual 315 "Remove and refit side
driveshafts").
Open the degassing tank.
Drain the power assisted steering circuit:
–by the low pressure hoses on the cooler,
–by disconnecting the power assisted steering high
pressure pipe (lower pipe) from the steering rack
(tool Dir. 1282-01). Take care to prevent escape.Drain the cooling circuit through the lower radiator
hose.
Remove the air filter unit.
Page 13 of 52
Downloaded from www.Manualslib.com manuals search engine ENGINE AND PERIPHERALS
Engine and transmission assembly
10
10-9
REFITTING - Special points
Pre-position the gearbox control cables.
Position the engine/gearbox assembly in its
compartment. Check the rear of the gearbox in relation
to the sub-frame.
Fitting suspended mountings: see section 19
"Suspended mountings".
Tighten all the bolts, nuts and studs to the
recommended torques.
Refitting is the reverse of removal.
Press the brake pedal several times to bring the
pistons into contact with the brake pads.
Reprogram all the components deprogrammed by
disconnecting the battery.
Fill the refrigerant circuit using the filling station (see
section 62 "Air conditioning").
Refrigerant fluid R134a: 800 ± 20 g.
Carry out:
–filling and bleeding of the cooling circuit (see
section 19),
–filling and bleeding of the power assisted steering
circuit,–bleed the hydraulic clutch circuit.
Damage to the union leads to replacement of the
master cylinder, and thus removal/refitting of the
gearbox.IT IS ESSENTIAL THAT YOU FOLLOW THE
BLEEDING METHOD GIVEN BELOW
VERY IMPORTANT:
When bleeding use a 19 mm ring spanner to
immobilise the rotating union (C) while tightening
and loosening the bleed screw (A) so as not to
damage the slave cylinder and the union.
15583R
Page 16 of 52
Downloaded from www.Manualslib.com manuals search engine TOP AND FRONT OF ENGINE
Timing belt
11
11 - 2
Timing belt
REMOVAL
Disconnect the battery.
If necessary, place the vehicle on a two-post lift.
Remove the right-hand side member soundproofing.
Remove the travel limiter linkage.
Turn the steering to full right-hand lock.
Remove the front right wheel arch cover. Adjust the engine cylinder n˚ 1 to top dead centre
(marking (1) on the crankshaft pulley) and pin the
crankshaft after removing the cap (A). SPECIAL TOOLING REQUIRED
Mot. 1390 Engine and transmission
assembly mounting tool
Mot. 1536 TDC setting pin
Mot. 1534 Inlet camshaft timing/locking
tool
Mot. 1537 Exhaust camshaft timing/
locking tool
TIGHTENING TORQUES (in daN.m)
Tensioner nut 2.6
Fixed roller nut 3.3
Timing cover bolt 1
Suspended mounting limiter bolt 10.5
Suspended mounting cover bolt 6.2
Wheel bolts 10
15854M1
Page 27 of 52
Downloaded from www.Manualslib.com manuals search engine FUEL MIXTURE
Air intake
12
12-5
REMOVAL
Put the vehicle on a two post lift.
Disconnect the battery.
Remove:
–the lower engine cover,
–the air exchanger/damper unit pipe after
disconnecting the electrics.
Place hose pliers on the oil tank/power assisted
steering pump return pipe and disconnect the pump.
Separate the power steering reservoir without
disconnecting the pump and move it on the side
member.Remove:
–the turbocharger/exchanger air pipe mounting bolts
from the cylinder head,
–the stiffening bracket (1) between the damper unit
and the power assisted steering pump mounting,
–the exhaust gas recirculation pipe (2) and the seals.
Plan for the replacement of the pipe and the seals
when refitting.
Disconnect the exhaust gas recirculation control
solenoid valve connector.
15853M1