check engine RENAULT KANGOO 2013 X61 / 2.G Petrol V42 Injection Workshop Manual

1Engine and peripherals
V2 MR-376-X76-17B050$TOC.mif
V2
17B
"The repair procedures given by the manufacturer in this document are based on the
technical specifications current when it was prepared.
The procedures may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from
which his vehicles are constructed."
V2
All rights reserved by Renault s.a.s.
Edition Anglaise
Copying or translating, in part or in full, of this document or use of the service part
reference numbering system is forbidden without the prior written authority of
Renault s.a.s.
© Renault s.a.s. 2014
PETROL INJECTION
V42 Injection
Program No.: 2A
Vdiag No.: 04, 05, 06, 14, 16, 18
Fault finding – Introduction 17B - 2
Fault finding – List and location of components 17B - 4
Fault finding – Role of components 17B - 5
Fault finding – Operating diagram 17B - 7
Fault finding – Features 17B - 9
Fault finding – Replacement of components 17B - 12
Fault finding – Fault summary table 17B - 16
Fault finding – Interpretation of faults 17B - 21
Fault finding – Conformity check 17B - 160
Fault finding – Status summary table 17B - 161
Fault finding – Interpretation of statuses 17B - 163
Fault finding – Parameter summary table 17B - 180
Fault finding – Interpretation of parameters 17B - 183
Fault finding – Command summary table 17B - 213
Fault finding – Customer complaints 17B - 215
Fault finding – Fault Finding Chart 17B - 220
Fault finding – Test summary table 17B - 248
Fault finding – Tests 17B - 250

17B-13V2 MR-376-X76-17B050$060.mif
PETROL INJECTION
Fault finding – Replacement of components17B
V42 Injection
Program No.: 2A
Vdiag No.: 04, 05, 06,
14, 16, 18
Programming the alcohol level
– Put the vehicle under + after ignition and wait for the value of parameter PR064 Coolant temperature to be greater
than or equal to 80°C.
– There must be no present or stored faults.
– With the ignition on and engine stopped, note the value of PR743 Estimated alcohol level in the tank.
– Carry out resetting using command RZ064 Programming the alcohol level.
– Start the engine and allow the engine to idle for 5 minutes.
– Check the correct programming using parameter PR743; its value must have changed.
– If programming was not performed correctly, repeat the operation from the start.
– If the fault is still present, contact the Techline.
Injection computer initialisation
Start and stop the engine to initialise the computer and wait for the loss of communication message to appear on the
diagnostic tool. If the message does not appear, wait for 9 minutes.
The computer is automatically configured according to the sensors and options present on the vehicle.
If the data were not saved before the operation, carry out the following operations:
– Programming the VIN code
– Enter the V.I.N. using command VP010 Enter VIN.
– Injector programming
Program the injectors by accessing the sub-section entitled Injector replacement operations.
– Programming the TDC sensor
Program the TDC sensor by accessing the sub-section entitled TDC (Top Dead Centre) sensor replacement
operations.
– Programming the motorised throttle
Program the motorised throttle by accessing the sub-section entitled Throttle valve replacement operations.
– Injection computer initialisation
Start and stop the engine to initialise the computer and wait for the loss of communication message to appear on the
diagnostic tool, if the message does not appear, wait for 9 minutes.
The computer is automatically configured according to the sensors and options present on the vehicle.

17B-14V2 MR-376-X76-17B050$060.mif
PETROL INJECTION
Fault finding – Replacement of components17B
V42 Injection
Program No.: 2A
Vdiag No.: 04, 05, 06,
14, 16, 18
THROTTLE VALVE REPLACEMENT OPERATIONS

– When replacing the inlet throttle valve, switch on the vehicle + after ignition feed, after replacing the part.
– Carry out resetting using command RZ031 Throttle stop programming.
– Switch off the ignition. The inlet valve will run a new programming procedure whilst maintaining the supply (power
latch) due to the reinitialisation phase.
– Check that the programming is correct using status ET051 Throttle stop programming, it must be at 1.
If programming was not performed correctly, repeat the operation from the start.
– If the fault is still present, contact the Techline.
OPERATIONS FOR REPLACING THE BRAKE PEDAL SWITCH
– When replacing the brake pedal switch, switch on the vehicle + after ignition feed, after replacing the part.
– Check that the switch statuses change as follows, when the brake pedal is activated:
–ET039 Brake pedal = 1 and ET799 Brake Wire Contact = 1 when the brake pedal is released
–ET039 Brake pedal = 2 and ET799 Brake Wire Contact = 2 when the brake pedal is depressed
OPERATIONS FOR REPLACING THE TDC (TOP DEAD CENTRE) SENSOR
– Switch on the vehicle + after ignition feed,
– Carry out resetting using command RZ037 Flywheel target programming.
Operation for Programming
– Decelerate a first time with injection cut-off (i.e. feet off the brake, accelerator and clutch pedals) between 3500 and
3000 rpm, in 3rd gear for a BVM* for at least 3 seconds.
– Decelerate a second time with injection cut-off (i.e. feet off the brake, accelerator and clutch pedals) between 2400
and 2000 rpm, in 3rd gear for a BVM* for at least 14 seconds (K4M, K7M engine) or 3 seconds (D4D, F4R, K4M
engine of Duster).
*BVM: Manual gearbox
The programming was successful when status ET089 Flywheel target programming has the value1.

17B-15V2 MR-376-X76-17B050$060.mif
PETROL INJECTION
Fault finding – Replacement of components17B
V42 Injection
Program No.: 2A
Vdiag No.: 04, 05, 06,
14, 16, 18
OPERATIONS FOR REPLACING THE INJECTORS
– Switch on the vehicle + after ignition feed after replacing the part.
Carry out resetting using command RZ033 Richness regulation programming.
– Switch off the ignition.
A power latch is necessary to save the reset data.
– Switch on the vehicle + after ignition feed and check the values of the following parameters:
PR624 Richness regulation programming offset
PR625 Richness regulation programming gain
– Test the injectors using the following commands:
AC005 Cylinder 1 injector
AC006 Cylinder 2 injector
AC007 Cylinder 3 injector
AC008 Cylinder 4 injector.
OPERATIONS OF REPLACING THE CAMSHAFT DEPHASER SOLENOID VALVE
– Switch on the vehicle + after ignition feed.
– Reset to zero using command RZ001 Fault memory.
– Start the engine and allow the engine to idle for at least 60 seconds.
– Switch off the engine.
– Wait for the end of the power-latch phase and switch on the vehicle + after ignition.
– Check that ET845 Camshaft dephaser s.v.* programming is PERFORMED.
*s.v.: solenoid valve

17B-21
AFTER REPAIRDeal with any faults displayed by the diagnostic tool.
Clear the computer fault memory.
Carry out a road test followed by another check with the diagnostic tool.
V2 MR-376-X76-17B050$081.mif
17B
V42 Injection
Program No.: 2A
Vdiag No.: 04, 05, 06,
14, 16, 18
DF001
PRESENT OR
STOREDCOOLANT TEMPERATURE SENSOR CIRCUIT4.DEF: Voltage too low
5.DEF: Voltage too high
6.DEF: Micro-cut
NOTESSpecial notes:
– The OBD and Level 1 warning lights illuminate.
See the Wiring Diagrams Technical Note for Logan, Sandero, Duster, Thalia 2/
Symbol 2, Clio II F 6, Kangoo VLL.
Check the connection and condition of the connector of the coolant temperature sensor, component code 244
and of the connections of the injection computer, component code 120.
If the connector(s) are faulty and if there is a repair procedure (see Technical Note 6015A, Repairing electrical
wiring, Wiring: Precautions for repair), repair the connector, otherwise replace the wiring.
Disconnect the connector of the injection computer, component code 120 (see MR 388 (Logan and Sandero), MR
451 (Duster), MR 423 (Thalia 2/Symbol 2), MR 430 (Clio II F 6) or MR 374 (Kangoo VLL), Mechanical, 17B,
Petrol injection, Petrol injection computer: Removal - Refitting).
Measure the resistance of component 244 by connections 3JK and 3C of the injection computer connector,
component code 120.
If the resistance of the coolant temperature sensor, component code 244 is not between 100   X  10 k (K7M,
K4M, D4D engines), 85   X  82 k (Duster F4R and K4M engine) at ambient temperature: replace the coolant
temperature sensor, component code 244 (see MR 388 (Logan and Sandero), MR 451 (Duster), MR 423 (Thalia
2/Symbol 2), MR 430 (Clio II F 6) or MR 374 (Kangoo VLL), Mechanical, 19A, Cooling, Coolant temperature
sensor: Removal - Refitting).
Check the insulation, continuity and absence of interference resistance on the following connections:
–3JK between components 120 and 244.
–3C between components 120 and 244.
If the connection or connections are faulty and if there is a repair method (see Technical Note 6015A, Electrical
wiring repair, Wiring: Precautions for repair), repair the wiring, otherwise replace the wiring.
If the fault is still present, contact the Techline.
V42_V04_DF001/ V42_V05_DF001/V42_V06_DF001/V42_V14_DF001/V42_V16_DF001/V42_V18_DF001
PETROL INJECTION
Fault finding – Interpretation of faults

17B-22
AFTER REPAIRDeal with any faults displayed by the diagnostic tool.
Clear the computer fault memory.
Carry out a road test followed by another check with the diagnostic tool.
V2 MR-376-X76-17B050$081.mif
PETROL INJECTION
Fault finding – Interpretation of faults17B
V42 Injection
Program No.: 2A
Vdiag No.: 04, 05, 06,
14, 16, 18
DF002
PRESENT OR
STOREDAIR TEMPERATURE SENSOR CIRCUIT2.DEF: Signal outside lower limit.
3.DEF: Signal outside upper limit.
NOTESSpecial notes:
– The OBD and Level 1 warning lights illuminate.
See the Wiring Diagrams Technical Note for Logan, Sandero, Duster, Thalia 2/
Symbol 2, Clio II F 6, Kangoo VLL.
Check the connection and condition of the connector of the air temperature sensor, component code 272 and of
the connections of the injection computer, component code 120.
If the connector or connectors are faulty and there is a repair procedure (see Technical Note 6015A, Electrical
wiring repair, Wiring: Precautions for repair), repair the connector, otherwise replace the wiring.
Measure the resistance of the air temperature sensor, component code 272 between connections 3B and 3JQ.
If the resistance measured is not between 300   X  6 k or 100   X  50 k  (Duster F4R engine) or 50 
 X  50 k (Duster K4M engine) at ambient temperature: replace the air temperature sensor, component code
272.
Check the insulation, continuity and absence of interference resistance on the following connections:
–3B between components 272 and 120.
–3JQ between components 272 and 120.
If the connection or connections are faulty and if there is a repair method (see Technical Note 6015A, Electrical
wiring repair, Wiring: Precautions for repair
), repair the wiring, otherwise replace the wiring.
If the fault is still present, contact the Techline.
V42_V04_DF002/ V42_V05_DF002/V42_V06_DF002/V42_V14_DF002/V42_V16_DF002/V42_V18_DF002

17B-25
AFTER REPAIRDeal with any faults displayed by the diagnostic tool.
Clear the computer fault memory.
Carry out a road test followed by another check with the diagnostic tool.
V2 MR-376-X76-17B050$081.mif
PETROL INJECTION
Fault finding – Interpretation of faults17B
V42 Injection
Program No.: 2A
Vdiag No.: 04, 05, 06,
14, 16, 18
DF015
PRESENT OR
STOREDMAIN RELAY CONTROL CIRCUITCC.0: Short circuit to earth.
NOTESConditions for applying the fault finding procedure to a stored fault:
The fault is declared present:
– switch on the powerlatch phase - switch off + after ignition feed and switch on the
+ after ignition feed again).
See the Wiring Diagrams Technical Note for Logan, Sandero, Duster, Thalia 2/
Symbol 2, Clio II F 6, Kangoo VLL.
Check the connection and condition of the connectors of the passenger compartment fuse box, component code
1016, of the engine fuse box, component code 597, of the injection computer, component code 120 and of the
injection relay, component code 1047 (for Logan, Sandero, Duster) of the injection locking relay, component
code 238 (for Thalia 2/Symbol 2, Kangoo VLL) or of the injection computer supply relay, component code 983
(for Clio II F 6).
If the connector or connectors are faulty and if there is a repair procedure (see Technical Note 6015A, Repairing
electrical wiring, Wiring: Precautions for repair), repair the connector, otherwise replace the wiring.
Check the condition and operation of the injection relay, component code 1047 (for Logan, Sandero, Duster), of
the injection locking relay, component code 238 (for Thalia 2/Symbol 2, Kangoo VLL) or of the injection computer
supply relay, component code 983 (for Clio II F 6).
In the event of a fault, replace the injection relay or the injection locking relay (see MR 388 (Logan and Sandero),
MR 451 (Duster), MR 423 (Thalia 2/Symbol 2), MR 430 (Clio II F 6) or MR 374 (Kangoo VLL), Mechanical, 87G,
Engine compartment connection unit, Engine compartment connection unit: List and location of
components).
V42_V04_DF015/ V42_V05_DF015/V42_V06_DF015/V42_V14_DF015/V42_V16_DF015/V42_V18_DF015

17B-28
AFTER REPAIRDeal with any faults displayed by the diagnostic tool.
Clear the computer fault memory.
Carry out a road test followed by another check with the diagnostic tool.
V2 MR-376-X76-17B050$081.mif
PETROL INJECTION
Fault finding – Interpretation of faults17B
V42 Injection
Program No.: 2A
Vdiag No.: 04, 05, 06,
14, 16, 18
DF026
PRESENT OR
STOREDCYLINDER 1 INJECTOR CONTROL CIRCUITCO: Open circuit.
CC.1: Short-circuit on +12 volts.
CC.0: Short circuit to earth
NOTESThe fault changes from stored to present when the engine is running at idle
speed.
Special notes:
For CC.1 and CO, the OBD and Level 1 warning lights illuminate.
For CC.0, the Level 2 warning light illuminates.
Measure the resistance of the injector between 0°C and 40°C.
See the Wiring Diagrams Technical Note for Logan, Sandero, Duster, Thalia 2/
Symbol 2, Clio II F 6, Kangoo VLL.
Check the connection and condition of the connector of the injection computer, component code 120 and of the
cylinder 1 injector, component code 193.
If the connector is faulty and there is a repair method (see Technical Note 6015A, Repairing electrical wiring,
Wiring: Precautions for repair), repair the connector, otherwise replace the wiring.
Measure the resistance of the cylinder 1 injector, component code 193 between connections 3FB and 3CR.
If the resistance measured is not between 11   X  20  (K4M, D4D engines), 11.5   X  12.5  (F4R engine),
9.2   X  17  (K7M engine) or 14   X  15  (K4M engine on Duster): replace the cylinder 1 injector,
component code 193 (see MR 388 (Logan and Sandero), Mechanical, 13A, Fuel supply, Injector rail -
Injectors: Removal - Refitting, MR 451 (Duster), MR 423 (Thalia 2/Symbol 2), MR 430 (Clio II F 6) or MR 374
(Kangoo VLL), Mechanical, 17B, Petrol injection, Injector rail - Injectors: Removal - Refitting).
V42_V04_DF026/ V42_V05_DF026/V42_V06_DF026/V42_V14_DF026/V42_V16_DF026/V42_V18_DF026

17B-30
AFTER REPAIRDeal with any faults displayed by the diagnostic tool.
Clear the computer fault memory.
Carry out a road test followed by another check with the diagnostic tool.
V2 MR-376-X76-17B050$081.mif
PETROL INJECTION
Fault finding – Interpretation of faults17B
V42 Injection
Program No.: 2A
Vdiag No.: 04, 05, 06,
14, 16, 18
DF027
PRESENT OR
STOREDINJECTOR CYLINDER 2 CONTROL CIRCUITCO: Open circuit.
CC.1: Short-circuit on +12 volts.
CC.0: Short circuit to earth
NOTESThe fault changes from stored to present when the engine is running at idle
speed.
Special notes:
For CC.1 and CO, the OBD and Level 1 warning lights illuminate.
For CC.0, the Level 2 warning light illuminates.
Measure the resistance of the injector between 0°C and 40°C.
See the Wiring Diagrams Technical Note for Logan, Sandero, Duster, Thalia 2/
Symbol 2, Clio II F 6, Kangoo VLL.
Check the connection and condition of the connector of the injection computer, component code 120 and of the
cylinder 2 injector, component code 194.
If the connector is faulty and there is a repair method (see Technical Note 6015A, Repairing electrical wiring,
Wiring: Precautions for repair), repair the connector, otherwise replace the wiring.
Measure the resistance of the cylinder 2 injector, component code 194 between connections 3FB and 3CS.
If the resistance measured is not between 11   X  20  (K4M, D4D engines), 11.5   X  12.5  (F4R engine),
9.2   X  17  (K7M engine) or 14   X  15  (K4M engine on Duster): replace the cylinder 2 injector,
component code 194 (see MR 388, (Logan and Sandero), Mechanical, 13A, Fuel supply, Injector rail -
Injectors: Removal - Refitting, MR 451 (Duster), MR 423 (Thalia 2/Symbol 2), MR 430 (Clio II F 6) or MR 374
(Kangoo VLL), Mechanical, 17B, Petrol injection, Injector rail - Injectors: Removal - Refitting
).
Run command AC006 Cylinder 2 injector and check the operation of the injector with a listening test.
V42_V04_DF027/ V42_V05_DF027/V42_V06_DF027/V42_V14_DF027/V42_V16_DF027/V42_V18_DF027

17B-32
AFTER REPAIRDeal with any faults displayed by the diagnostic tool.
Clear the computer fault memory.
Carry out a road test followed by another check with the diagnostic tool.
V2 MR-376-X76-17B050$081.mif
PETROL INJECTION
Fault finding – Interpretation of faults17B
V42 Injection
Program No.: 2A
Vdiag No.: 04, 05, 06,
14, 16, 18
DF028
PRESENT OR
STOREDCYLINDER 3 INJECTOR CONTROL CIRCUITCO: Open circuit.
CC.1: Short-circuit on +12 volts.
CC.0: Short circuit to earth
NOTESThe fault changes from stored to present when the engine is running at idle
speed.
Special notes:
For CC.1 and CO, the OBD and Level 1 warning lights illuminate.
For CC.0, the Level 2 warning light illuminates.
Measure the resistance of the injector between 0°C and 40°C.
See the Wiring Diagrams Technical Note for Logan, Sandero, Duster, Thalia 2/
Symbol 2, Clio II F 6, Kangoo VLL.
Check the connection and condition of the connector of the injection computer, component code 120 and of the
cylinder 3 injector, component code 195.
If the connector is faulty and there is a repair method (see Technical Note 6015A, Repairing electrical wiring,
Wiring: Precautions for repair), repair the connector, otherwise replace the wiring.
Measure the resistance of the cylinder 3 injector, component code 195 between connections 3FB and 3CT.
If the resistance measured is not between 11   X  20  (K4M, D4D engines), 11.5   X  12.5  (F4R engine),
9.2   X  17  (K7M engine) or 14   X  15  (K4M engine on Duster): replace the cylinder 3 injector,
component code 195 (see MR 388, (Logan and Sandero), Mechanical, 13A, Fuel supply, Injector rail -
Injectors: Removal - Refitting, MR 451 (Duster), MR 423 (Thalia 2/Symbol 2), MR 430 (Clio II F 6), MR 374
(Kangoo VLL), Mechanical, 17B, Petrol injection, Injector rail - Injectors: Removal - Refitting).
Run command
AC007 Cylinder 3 injector and check the operation of the injector with a listening test.
V42_V04_DF028/ V42_V05_DF028/V42_V06_DF028/V42_V14_DF028/V42_V16_DF028/V42_V18_DF028