fuel pressure RENAULT SCENIC 2000 J64 / 1.G Technical Note 3426A User Guide

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High pressure pump
13
13-23
High pressure pump
IT IS PROHIBITED TO REMOVE THE INTERIOR OF
THE PUMP.
IMPORTANT: before any intervention, connect the
after-sales diagnostic tool, query the injection
computer and check that the injection rail is not under
pressure.
Take note of the fuel temperature.SPECIAL TOOLING REQUIRED
Mot. 1054 TDC setting pin
Mot. 1200-01 Pump-pulley retaining tool
Mot. 1383 Tool for removing high pressure
pipes
Mot. 1525 Pulley extractor
Mot. 1525-01 Extractor adaptor for F9Q
ESSENTIAL SPECIAL TOOLING
"Low torque" torque wrench
TIGHTENING TORQUES (in daN.m)
High pressure pipe 2.5±0.2
High pressure pump mounting 3.2± 0.3
High pressure pump pulley nut 5 ± 0.5
Suspended mounting cover bolt 6.2 ± 1
Torque reaction arm bolt 15

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High pressure pump
13
13-24
REMOVAL
Disconnect the battery.
Set the engine to top dead centre using the pin
Mot. 1054.
Release from the fuel filter from its support.
Remove:
– the injection computer mounting,
– the high pressure pulley cover,
– the pump outlet/injection rail inlet pipe using
Mot.1383.
Insert the blanking plugs.
Disconnect the fuel return pipe from the pump and
insert the plugs to maintain cleanness.
Fit tool Mot. 1200-01 on the pulley.Remove the nut from the high pressure pump pulley.
Fit the extractor Mot. 1525 fitted with the adaptor
Mot. 1525-01 on the pulley pump then disassemble
the unit.
Remove the mounting nuts by holding the bolts (1). YOU SHOULD FOLLOW THE CLEANNESS
INSTRUCTIONS CLOSELY
16870S
15872R1
16183R

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High pressure pump
13
13-26
Reprime the circuit:
– close the fuel cock (R),
– start the low pressure pump while switching on the
ignition several times,
– start the engine,
– OPEN THE FUEL COCK (R) (the valve is open
when the two coloured lines are aligned).
NOTE: certain vehicles are not fitted with a fuel cock.
In this case, ignore the repriming procedure.
16870R3
After any intervention, check that there are no
leaks in the diesel circuit. Start the engine at idling
speed until the fan starts up, then accelerate several
times under no load.

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Injector rail
13
13-27
Injector rail
IMPORTANT: before any intervention, connect the
after-sales diagnostic tool, query the injection
computer and check that the injection rail is not under
pressure.
Take note of the fuel temperature.SPECIAL TOOLING REQUIRED
Mot. 1294 -01 Tool for removing windscreen
wiper arms
Mot. 1383 Tool for removing high pressure
pipes
ESSENTIAL SPECIAL TOOLING
"Low torque" torque wrench
TIGHTENING TORQUES (in daN.m)
High pressure pipe nut 2.5±0.2
Injection rail mounting bolt 2.2±0.2
REMOVAL
Remove (for the Scénic):
– the windscreen wiper arms using tool Elé. 1294-01,
– the scuttle panel,– the bulkhead panel.
Disconnect the flow meter and remove the air unit.
11020R
11036R2

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Injectors
13
13-32
Injectors
IT IS FORBIDDEN TO REMOVE THE INTERIOR OF
AN INJECTOR OR TO SEPARATE THE INJECTOR
HOLDER FROM THE PIPE.
IMPORTANT: before any intervention, connect the
after-sales diagnostic tool, query the injection
computer and check that the injection rail is not under
pressure. Take note of the fuel temperature.SPECIAL TOOLING REQUIRED
Elé. 1294 -01 Tool for removing windscreen
wiper arms
Mot. 1383 Tool for removing high pressure
pipes
TIGHTENING TORQUES (in daN.m)
Injector clamp mounting bolt 2 ± 0.2
High pressure pipe nut 2.5 ± 0.2

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Injectors
13
13-36
Fit the high pressure pipe.
Loosen the high pressure pump/rail pipe.
Tighten to torque:
– the injector,
– the injector side connections, then the injection rail connections,
– the rail.
– the pump/rail pipe (high pressure pump side under pressure).
NOTE: it is essential that you replace the fuel return pipe placed on the
injectors during removal.
16192S
After any intervention, check that there are no leaks in the diesel circuit.
Start the engine at idling speed until the fan starts up, then accelerate
several times under no load.

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Checking diesel pressure and flow
13
13-37
Checking diesel pressure and flow
It is possible to check the pressure and flow in the low pressure fuel circuit.
The low pressure is delivered by the supercharging pump (electric pump located under the diesel filter designed to
feed the high pressure pump).
SPECIAL TOOLING REQUIRED
Mot. 1311-01
Pressure gauge or
Mot. 1328
Mot. 1311-08 Pressure measuring connector
ESSENTIAL SPECIAL TOOLING
Graduated 2000 ml test tube
CHECK LOW PRESSURE
(SUPERCHARGING PUMP)
Place a "T" connector Mot. 1311-08, to position the
pressure gauge Mot. 1311-01 or Mot. 1328 at the
outlet (S) of the fuel filter or at the HP pump inlet.
Turn the fuel pump using the diagnostic tool or by
directly feeding the pump (each time the ignition is
switched on the low pressure pump is supplied for
30 seconds).
Measure the pressure which should be between
2.5 and 4 bars.CHECK THE FLOW (SUPERCHARGING PUMP)
Make the pump flow into a 2000 ml graduated test
tube. Turn on the ignition to run the pump. The pump is
supplied for 30 seconds if the engine is not started.
The flow read should be 80 to 100 litres/hour
minimum.
IMPORTANT: it is forbidden to measure the
pressure and the flow of the high pressure pump.
15773R1

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Pressure sensor
13
13-38
Pressure sensor
TIGHTENING TORQUES (In daN.m or/and°)
Pressure sensor 3.5 ± 0.5
IMPORTANT: before any intervention, connect
the after-sales diagnostic tool, query the injection
computer and check that the injection rail is not
under pressure. Take note of the fuel temperature.
PRESSURE SENSOR (1)
REMOVAL
Disconnect the battery.
Remove the sensor connector.
Unscrew the pressure sensor.REFITTING
Replace the seal.
Screw in the sensor then tighten it to torque.
Connect the connector. YOU SHOULD FOLLOW THE CLEANNESS
INSTRUCTIONS CLOSELY.
After any intervention, check that there are no leaks in the diesel circuit.
Start the engine at idling speed until the fan starts up, then accelerate
several times under no load.
16192R2

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Pressure regulator
13
13-39
Pressure regulator
TIGHTENING TORQUES (In daN.m or/and °)
Regulator bolt 0.9 ± 0.1
IMPORTANT: before any intervention, connect
the after-sales diagnostic tool, query the injection
computer and check that the injection rail is not
under pressure. Take note of the fuel temperature.
PRESSURE REGULATOR (2)
REMOVAL
Disconnect the battery.
Remove the regulator connector.
Remove the retaining bracket for the diesel
temperature sensor.
Unscrew the regulator mounting bolts.
Remove the regulator by turning in an anticlockwise
direction (do not use any tools as a lever when
removing the pump regulator).REFITTING
Change the seals.
Dampen the seals with clean diesel.
Replace the regulator in the pump by turning it in an
anticlockwise direction (do not use any tools as a lever
when replacing the pump regulator).
Fit the mounting bolts then tighten to torque.
Connect the connector. YOU SHOULD FOLLOW THE CLEANNESS
INSTRUCTIONS CLOSELY.
After any intervention, check that there are no leaks in the diesel circuit.
Start the engine at idling speed until the fan starts up, then accelerate
several times under no load.

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Computer
13
13-42
Computer
TRACK ASSIGNMENT
Connector A
H2
H3
H4
G1
G2
G3
G4
F1
F3
F4
E1
E2
E3
E4
D3
D4
C1
C3
B1
B3
A3---
→
→
→
←
→
←
←
←
→
---
←
→
←
→←
→
←
→←
→
---
---THROTTLE POTENTIOMETER SUPPLY (TRACK 2)
OBD WARNING LIGHT
COOLANT TEMPERATURE WARNING OUTPUT
PREHEATING WARNING LIGHT OUTPUT
IMMOBILISER INPUT
FAULT WARNING LIGHT OUTPUT
POWER CONSUMED
THROTTLE POTENTIOMETER INPUT (TRACK 2)
FUEL CUT-OFF SOLENOID INPUT
AIR CONDITIONING INHIBITION OUTPUT
THROTTLE POTENTIOMETER SUPPLY (TRACK 1)
CLUTCH BREAKER INPUT
CONSUMPTION INFORMATION OUTPUT
VEHICLE SPEED INPUT
FAULT FINDING
ENGINE SPEED INFORMATION
THROTTLE POTENTIOMETER INPUT (TRACK 1)
FAULT FINDING
HEATED REAR WINDSCREEN INPUT
THROTTLE POTENTIOMETER EARTH (TRACK 1)
THROTTLE POTENTIOMETER EARTH (TRACK 2)
Connector B
B3
B2
C3
C2
C1
D4
D3
D1
E3
E1
F2
G3
G2
G1
H4
H3
H2
J3
J2
K3
L4
L3
L2
L1
M4
M3
M2
M1←
---
→
←
←
→
←
←
---
---
---
←
---
---
←
←
---
←
---
←
---
---
→
→
---
---
---
→PLUGS DIAGNOSTICS INPUT (1)
EGR POTENTIOMETER POSITION EARTH
PREHEATING RELAY CONTROL
EGR POTENTIOMETER POSITION SIGNAL INPUT
TURBOCHARGER PRESSURE INPUT SENSOR
SUPPLY RELAY CONTROL OUTPUT
AIR TEMPERATURE SENSOR INPUT
DIESEL PRESSURE INPUT SENSOR
+ AFTER IGNITION FEED
COOLANT TEMPERATURE SENSOR EARTH
EGR POTENTIOMETER POSITION SUPPLY
ENGINE SPEED SIGNAL SENSOR
AIR FLOW METER SUPPLY
FUEL TEMPERATURE SENSOR EARTH
AIR FLOW METER SIGNAL INPUT
ENGINE SPEED SIGNAL SENSOR
DIESEL PRESSURE SUPPLY SENSOR
FUEL TEMPERATURE INPUT
TURBOCHARGER PRESSURE SUPPLY SENSOR
COOLANT TEMPERATURE SENSOR INPUT
POWER EARTH
POWER EARTH
TURBO PRESSURE SOLENOID VALVE CONTROL OUTPUT
PRESSURE REGULATOR SOLENOID VALVE CONTROL OUTPUT
POWER EARTH
+ AFTER RELAY
+ AFTER RELAY
EGR SOLENOID CONTROL OUTPUT