alternator RENAULT SCENIC 2009 J84 / 2.G Engine And Peripherals EDC16 Workshop Manual

DIESEL INJECTION
Fault finding – Cleanliness guidelines13B
13B - 7V3 MR-372-J84-13B250$033.mif
EDC16
PROGRAM NO.: C1
Vdiag No.: 51DIESEL INJECTION
Fault finding – Cleanliness guidelines
I - RISKS ASSOCIATED WITH CONTAMINATION
The high pressure direct injection system is highly sensitive to contamination. The risks associated with
contamination are:
–damage to or destruction of the high pressure injection system,
–components jamming,
–a component leaking.
All After-Sales operations must be performed under very clean conditions. This means that no impurities (particles a
few microns in size) should have entered the system during dismantling.
The cleanliness principle must be applied from the filter to the injectors.
What are the sources of contamination?
metal or plastic swarf,
–paint,
–fibres:
–from cardboard,
–from brushes,
–from paper,
–from clothing,
–from cloths,
–foreign bodies such as hair,
–ambient air,
–etc.
II - NOTES TO BE FOLLOWED BEFORE ANY OPERATION
Check that you have plugs for the unions to be opened (set of plugs available from the Parts Department). The plugs
are single-use only. After use, they must be discarded (once used they are soiled and cleaning is not sufficient to
make them reusable). Unused plugs must be discarded.IMPORTANT
Cleaning the engine using a high pressure washer is prohibited because of the risk of damaging connections. In
addition, moisture may collect in the connectors and create electrical connection faults.
IMPORTANT
Before any work is carried out on the high pressure injection system, protect:
–the accessories and timing belts,
–the electrical accessories, (starter, alternator, electric power-assisted steering pump),
–the flywheel surface, to prevent any diesel from running onto the clutch friction plate.
MR-372-J84-13B250$033.mif

DIESEL INJECTION
Fault finding – Allocation of computer tracks13B
13B - 19V3 MR-372-J84-13B250$180.mif
EDC16
PROGRAM No: C1
Vdiag No.: 51
3 - Grey 32-track connector C
Track Description
A1Not used
A2Water in diesel detection sensor signal
A3Alternator charge signal
A4Preheating unit diagnostic signal
B1Not used
B2Not used
B3Not used
B4Not used
C1Not used
C2EGR valve position potentiometer earth
C3Refrigerant pressure sensor earth
C4Not used
D1Not used
D2Not used
D3Not used
D4Not used
E1Turbocharging pressure solenoid valve control
E2Preheating unit control
E3Not used
E4Not used
F1Not used
F2Not used
F3Not used
F4Not used
G1Injector 4 feed
G2Injector 2 feed
G3Injector 1 control
G4Injector 2 control
H1Injector 1 feed
H2Injector 3 feed
H3Injector 4 control
H4Injector 3 control

DIESEL INJECTION
Fault finding – Fault summary table13B
13B-29V3 MR-372-J84-13B250$270.mif
EDC16
PROGRAM No.: C1
Vdiag No.: 51
Tool
faultDIAGNOSTIC
TOOL
DESCRIPTIONAssociated
DTCLEVEL 1 FAULT
WARNING
LIGHT (Orange
heater plugs On
indicator light)LEVEL 2 FAULT
WARNING
LIGHT (Red
overheating
warning light)NO
FAULT
WARNING
LIGHT ONOBD
WARNING
LIGHT ON
DF226Damper valve
circuit638CO/CC/CC.0/
CC.1/1.DEF/
2.DEF/3.DEF... ... ...
DF250ESP function C122 ... ...1.DEF/
2.DEF...
DF272EGR valve
control circuit403 1.DEF ... 2.DEF ...
DF276Injector code
programming611 1.DEF/2.DEF ... ... ...
DF485Catalytic
converter fault
finding422 ... ... X ...
DF532Alternator
charge signal2502CC.0/CC.1/
1.DEF/2.DEF... ... ...
DF619EGR valve
jammed open2142 X ... ... ...
DF620EGR valve
fouled2141 X ... ... ...
DF621EGR valve is
jammed open
(OBD fault)2413 ... ... X X
DF652Turbine
upstream
temperature
sensor circuit242A CC.0/CO.1
DF778Turbine
upstream
temperature
control242B 1.DEF/2.DEF
DF1070Cold loop 534

DIESEL INJECTION
Fault finding – Interpretation of faults13B
13B-60V3 MR-372-J84-13B250$315.mif
DF038
CONTINUED 2
11.DEF
NOTESIf there are a number of faults, deal with the other system
faults first.
Display the stored context for fault DF038.
PR142 Computer fault = 10
NO YES
Main screen parameters
PR071 Computer supply voltage > 10 V
YES
Contexts stored from DF038
PR071 Computer supply voltage > 10 V
YES
Check the condition of the wiring harness between the
computer and the battery, carry out the necessary repairs.
–Start the vehicle.
–Clear the stored faults.
–Check the faults:
–If DF038 is stored, end fault finding.
–If DF038 is present, contact the Techline.
NO
Check the charge circuit and carry out the
necessary repairs:
–Check the condition of the battery
terminals.
–Carry out fault finding on the alternator.
Recharge or replace the battery.
EDC16
PROGRAM No.: C1
Vdiag No.: 51
Contact the Techline
AFTER REPAIRDeal with any faults.
Carry out a road test followed by another check with the diagnostic tool.

DIESEL INJECTION
Fault finding – Interpretation of faults13B
13B-71V3 MR-372-J84-13B250$360.mif
EDC16
PROGRAM No.: C1
Vdiag No.: 51
DF046
PRESENT
OR
STOREDBATTERY VOLTAGE
1.DEF : Excess voltage
2.DEF : Undervoltage
NOTESConditions for applying the fault finding procedure to a stored fault:
The fault is declared present following a road test or after attempting to start the engine.
Special notes:
Computer operating voltage: 9 V < operating voltage < 16 V.
Battery voltage that is too low can cause the level 1 fault warning light to come on
thereby causing other faults to appear.
It is then not possible to start the engine.
Use bornier Ele. 1681 or Ele. 1590 for any operation on the injection computer
connectors.
1.DEF
NOTESNone
Check the charge circuits:
–Condition of the battery.
–Condition of the alternator (full fault finding procedure).
–Carry out the necessary repairs.
2.DEF
NOTESNone
With the ignition off, measure the voltage across the battery terminals.
If the voltage is less than 11.5 V, test the battery.
If the battery is faulty, replace the battery then test the charge circuit.
With the ignition on and the with the starter motor turning, measure the voltage between the battery terminals
If the voltage drops below 9.6 V, check the tightness and condition of the battery terminals.
Repair if necessary.
If the terminals are in good condition, test the battery.
If they are faulty, replace the battery.
If the starter is cranking the engine correctly, but the fault is still present,
–Check the continuity and absence of interference resistance of the following connections:
+ 12 V Supply relay track 5track M2 connector B of the engine management
computer
track 4 of Protection and Switching Unit
grey connectortrack G1 connector A of the engine management
computer
Battery earthtracks G4, H4, H1 injection computer connector A
Repair if necessary.
AFTER REPAIRDeal with any faults.
Carry out a road test followed by another check with the diagnostic tool.
EDC16_V51_DF046

DIESEL INJECTION
Fault finding – Interpretation of faults13B
13B -121V3 MR-372-J84-13B250$450.mif
EDC16
PROGRAM No.: C1
Vdiag No.: 51
DF532
PRESENT
OR
STOREDALTERNATOR CHARGE SIGNAL
CO.0 : Open circuit or short circuit to earth
CC.1 : Short circuit to + 12 V
1.DEF : Above maximum threshold
2.DEF : Below minimum threshold
NOTESConditions for applying the fault finding procedure to stored faults:
The fault is declared present when the ignition is switched on or with the engine
running.
Special notes:
If the fault is present, the level 1 warning light comes on.
IMPORTANT
The fault can appear after the alternator has been saturated for too long.
For stored faults, clear the fault, switch off the ignition and wait for 1 minute before
carrying out a road test to confirm the fault before any operation.
Run a multiplex network test (see 88B, Multiplexing).
If the fault is still present, check the insulation and continuity on the following connection:
Injection computer, connector C, track A3Alternator, Track 2, black connector
Repair if necessary.
If the fault is still present, contact the Techline.
AFTER REPAIRDeal with any faults.
Carry out a road test followed by another check with the diagnostic tool.
EDC16_V51_DF532

DIESEL INJECTION
Fault finding – Conformity check13B
13B - 134V3 MR-372-J84-13B250$450.mif
EDC16
PROGRAM NO.: C1
Vdiag No.: 51
MAIN COMPUTER STATUSES AND PARAMETERS (CONTINUED)
NOTESOnly check conformity after a complete check using the diagnostic tool. The values
shown in this conformity check are given as a guide.
Test conditions: ENGINE OFF, IGNITION ON.
Order FunctionParameter or Status
checked or ActionDisplay and Notes Fault finding
5Injection
configurationET104:Injector code useYESThis status indicates that
the IMA function is
activated. In the event of a
fault, consult the
interpretation of DF276
Injector code
programming.
6PressurePR035:Atmospheric
pressureIndicates the
atmospheric pressure
in mbar.
The sensor is built
into the computer.
Default value:
750 mbar.In the event of a fault,
consult the interpretation
of DF003 Atmospheric
pressure sensor circuit.
PR038:Rail pressure0 < X < 30 barIn the event of a fault,
consult the interpretation
of fault DF007 Rail
pressure sensor circuit.
7
TemperaturePR059:Inlet air
temperatureShows the inlet air
temperature
Ignition on PR061 =
PR059
Default value: 20 ˚CIn the event of a fault, refer
to the interpretation for
DF039 Inlet air
temperature circuit
sensor
8PR064:Coolant
temperatureShows the engine
coolant temperature
in ˚C
Default value: 119 ˚CIn the event of a fault, refer
to the interpretation of
DF001 Coolant
temperature sensor
circuit.
9TorquePR015:Engine torqueThis parameter is only
valid when the engine has
been started.
10Charging circuitPR016:Alternator flow0 mAIn the event of a fault,
check the charging circuit.

DIESEL INJECTION
Fault finding – Conformity check13B
13B - 153V3 MR-372-J84-13B250$450.mif
EDC16
PROGRAM NO.: C1
Vdiag No.: 51
MAIN COMPUTER STATUSES AND PARAMETERS (CONTINUED)
NOTESOnly check conformity after a complete check using the diagnostic tool. The values
shown in this conformity check are given as a guide.
Test Conditions: ENGINE AT IDLE SPEED, COOLANT TEMPERATURE > 80 ˚C.
Order FunctionParameter or Status
checked or ActionDisplay and Notes Fault finding
5PressurePR035:Atmospheric
pressureIndicates the
atmospheric pressure in
mbar.
The sensor is built into
the computer.
Default value:
750 mbar.In the event of a fault,
consult the interpretation
of DF003 Atmospheric
pressure sensor circuit.
PR038:Rail pressure250 < X < 350 barIn the event of a fault,
consult the interpretation
of fault DF007 Rail
pressure sensor circuit.
6TemperaturePR059:Inlet air
temperatureShows the inlet air
temperature
PR061 = PR059
Default value: 20 ˚CIn the event of a fault, refer
to the interpretation for
DF039 Inlet air
temperature circuit
sensor
PR064:Coolant
temperatureShows the engine
coolant temperature
in ˚C
Default value: 119 ˚CIn the event of a fault, refer
to the interpretation of
DF001 Coolant
temperature sensor
circuit.
7TorquePR015:Engine torque20 < X < 40 NmThis parameter is only
valid when the engine has
been started.
8Charging circuitPR016:Alternator flowWarm engine
1500 < X < 2500 mA
With consumers:
2500 < X < 3600 mAIn the event of a fault,
check the charging circuit.
9Speed signalPR089:Vehicle speedGives the vehicle speed
in mph. This parameter is
transmitted by the ABS
computer. This signal is
transmitted to the
injection on the multiplex
network.In the event of a fault, test
the multiplex network.
See 38C Anti-lock
braking system.

DIESEL INJECTION
Fault finding – Parameter summary table13B
13B - 206V3 MR-372-J84-13B250$675.mif
EDC16
PROGRAM NO.: C1
Vdiag No.: 51DIESEL INJECTION
Fault finding – Parameter summary table
OCR*: opening cyclic ratioTool parameter Diagnostic tool title
PR005EGR valve opening setpoint
PR006Rail pressure regulator current
PR007Rail pressure regulator current setpoint
PR008Rail pressure setpoint
PR009Turbocharging pressure setpoint
PR011Turbocharging solenoid valve position correction
PR015Engine torque
PR016Alternator flow
PR017Fuel flow
PR022EGR valve position feedback loop difference
PR030Accelerator pedal position
PR035Atmospheric pressure
PR037Refrigerant pressure
PR038Rail pressure
PR041Turbocharging pressure
PR047Turbocharging pressure OCR*
PR048OCR* rail pressure regulation valve
PR051EGR valve position feedback
PR053Speed requested by air conditioning
PR055Engine speed
PR059Inlet air temperature
PR061Exterior air temperature
PR064Coolant temperature
PR071Computer feed voltage
PR073Air flowmeter feed voltage
PR076Refrigerant sensor voltage
PR077EGR valve position sensor voltage
MR-372-J84-13B250$675.mif