water pump RENAULT SCENIC 2009 J84 / 2.G Engine And Peripherals EDC16 Workshop Manual
[x] Cancel search | Manufacturer: RENAULT, Model Year: 2009, Model line: SCENIC, Model: RENAULT SCENIC 2009 J84 / 2.GPages: 273
Page 11 of 273
DIESEL INJECTION
Fault finding – System operation13B
13B - 11V3 MR-372-J84-13B250$135.mif
EDC16
PROGRAM No: C1
Vdiag No.: 51
b) Multiplex connection between the different vehicle computers.
The electronic system fitted in this vehicle is multiplexed.
This enables dialogue between the various vehicle computers. As a result:
–the activation of the fault warning lights on the instrument panel is performed by the multiplex network, with the
vehicle speed sensor on the gearbox deactivated,
–vehicle faults are displayed by the multiplex network,
–the vehicle speed sensor on the gearbox is not needed.
The vehicle speed signal on the instrument panel is transmitted by the ABS computer via a wire connection, then
sent out on the multiplex network by the instrument panel. The vehicle speed signal is used mainly by the injection
computer and the airbag computer.
Some vehicles have adopted a sensor for detecting water in the diesel fuel, located in the filter. If there is water in the
diesel fuel, the orange "Injection and pre-post heating" warning light will come on.
The system can inject diesel fuel into the engine at a pressure of up to 1600 bar. Before each operation, check that
the injector rail is depressurised and that the fuel temperature is not too high.
You must respect the cleanliness guidelines and safety advice specified in this document for any work on the high
pressure injection system.
Removal of the internal parts of the pump and injectors is prohibited. Only the fuel flow actuator, the diesel fuel
temperature sensor and the venturi can be replaced.
For safety reasons, it is strictly prohibited to undo a high pressure pipe union when the engine is running.
It is not possible to remove the pressure sensor from the fuel rail because this may cause circuit contamination
faults. If the pressure sensor fails, the pressure sensor, the rail and the five high pressure pipes must be replaced.
It is forbidden to remove any injection pump pulley bearing the number 070 575. If the pump needs to be replaced,
replace the pulley.
Supplying + 12 V directly to any component in the system is prohibited.
Ultrasonic decoking and cleaning are prohibited.
Never start the engine unless the battery is connected correctly.
Disconnect the injection computer when carrying out any welding work on the vehicle.WARNING
The engine must not operate with:
–Diesel fuel containing more than 10 % diester,
–petrol, even in tiny quantities.
Page 28 of 273
DIESEL INJECTION
Fault finding – Fault summary table13B
13B-28V3 MR-372-J84-13B250$270.mif
EDC16
PROGRAM No.: C1
Vdiag No.: 51
Tool
faultDIAGNOSTIC
TOOL
DESCRIPTIONAssociated
DTCLEVEL 1 FAULT
WARNING
LIGHT (Orange
heater plugs On
indicator light)LEVEL 2 FAULT
WARNING
LIGHT (Red
overheating
warning light)NO
FAULT
WARNING
LIGHT ONOBD
WARNING
LIGHT ON
DF055Turbocharging
pressure
regulation circuit243 1.DEF/2.DEF ... ... ..
DF056Air flow sensor
circuit100CO.0/CC.1/
1.DEF/2.DEF... ...CO.0/CC.1/
1.DEF/
2.DEF
DF057Water in diesel
fuel detector
circuit2264 ... ... X ...
DF059Misfiring on
cylinder 1301 ... ... X ...
DF060Misfiring on
cylinder 2302 ... ... X ...
DF061Misfiring on
cylinder 3303 ... ... X ...
DF062Misfiring on
cylinder 4304 ... ... X ...
DF069Impact detected
signal1620 ... 1.DEF ... ...
DF070Clutch switch
circuit830 ... ...1.DEF/
2.DEF...
DF086Coolant pump
relay control
circuit2600 CO.0/CC.1 ... ... ...
DF091Vehicle speed
signal500 ... ...1.DEF/
2.DEF
3.DEF/
4.DEF ...
DF097Camshaft sensor
circuit340 1.DEF/2.DEF ... ... ...
DF118EGR solenoid
valve servo-
control409 2.DEF ... 1.DEF ...
DF195Camshaft/engine
speed sensor
consistency16 1.DEF ... ... ...
DF209EGR valve
position sensor
circuit486 ... ...CO.0/
CC.1/
1.DEFCO.0/CC.1/
1.DEF
Page 83 of 273
DIESEL INJECTION
Fault finding – Interpretation of faults13B
13B-83V3 MR-372-J84-13B250$360.mif
EDC16
PROGRAM No.: C1
Vdiag No.: 51
DF053
CONTINUED 5
In the event of rail overpressure:
Check the operation of the injectors: refer to test 8 Poor injector operation.
Check that the rail pressure sensor is operating correctly using command AC011 Rail pressure regulator. Display
parameter PR038 Rail pressure, and refer to the conformity check to check the operating values.
If these checks do not reveal any faults, and if the fault is still present, replace the injection pump.
in the event of rail underpressure:
Check that the rail pressure sensor is operating correctly using command AC011 Rail pressure regulator. Display
parameter PR038 Rail pressure, and refer to the conformity check to check the operating values.
Check the low pressure diesel circuit priming.
Check the conformity of the diesel filter connections.
Check the condition of the filter (clogging and water saturation).
Check that there are no air bubbles between the filter and the high pressure pump.
Check the low and high pressure diesel fuel circuit sealing (visual inspections, odour, etc.): pump housing,
pressure relief valve, pipes, rail and injector unions, injector wells, etc.
Check the operation of the injectors: refer to test 8 Poor injector operation.
Carry out the necessary operations.
If the fault is still present, replace the injection pump.
AFTER REPAIRDeal with any faults.
Carry out a road test followed by another check with the diagnostic tool.
Page 208 of 273
DIESEL INJECTION
Fault finding – Command summary table13B
13B -208V3 MR-372-J84-13B250$720.mif
EDC16
PROGRAM No: C1
Vdiag No.: 51DIESEL INJECTION
Fault finding – Command summary table
Tool command Diagnostic tool title
SC001Write saved data
SC002Enter injector codes
SC003Save computer data
SC036Reinitialise programming
RZ005Programming
RZ007Fault memory
RZ034Computer memory
LC009Air conditioning
LC065Water in diesel fuel sensor
LC120Cruise control
LC121Speed limiter
VP010Enter VIN
AC001Preheating unit
AC004Turbocharging solenoid valve
AC011Rail pressure regulator
AC012Damper valve
AC195Electric coolant pump
Page 219 of 273
DIESEL INJECTION
Fault finding – Interpretation of commands13B
13B -219V3 MR-372-J84-13B250$765.mif
EDC16
PROGRAM No: C1
Vdiag No.: 51
AC011
CONTINUED
Step 2
In the event of rail overpressure:
Check the injectors are working:
see test 8 Incorrect injector operation.
Check that the rail pressure sensor is operating correctly:
Fault interpretation DF007 RAIL PRESSURE SENSOR CIRCUIT.
Carry out the necessary repairs.
If these checks do not reveal any faults, and if the fault is still present, replace the rail pressure sensor.
In the event of rail underpressure:
Check that the rail pressure sensor is operating correctly:
Fault interpretation DF007 RAIL PRESSURE SENSOR CIRCUIT.
Check the low pressure diesel circuit priming.
Check the conformity of the diesel filter connections.
Check the condition of the filter (clogging and water saturation).
Check there are no air bubbles between the filter and the high pressure pump.
Check the sealing of the high pressure and low pressure diesel circuit.
(odour and visual inspections): pump body, overpressure valve, pipes, rail and injector unions, injector wells.
Check the conformity of the seal fitting on the pressure regulator.
Check the injectors are working:
see test 8 Incorrect injector operation.
Carry out the necessary repairs.
If these checks do not reveal any faults, and if the fault is still present, replace the rail pressure sensor.
Page 266 of 273
DIESEL INJECTION
Fault finding – Test13B
13B -266V3 MR-372-J84-13B250$900.mif
EDC16
PROGRAM No.: C1
Vdiag No.: 51
TEST10 Diesel fuel conformity check
WARNING
During t hisop eration, it is essential t o:
–refrain from smoking or bringing incandescent objects close to the work area,
–protect yourself against fuel splashes due to residual pressure in the pipes,
–wear safety goggles with side guards,
–wear leaktight gloves (Nitrile type).
IMPORTA NT
–To avoid any corrosion or damage, protect the areas on which fuel is likely to run.
–To prevent impurities from entering the circuit, place protective plugs on all fuel circuit components
exposed to the open air.
Preparations:
Weigh an empty 1300 ml plastic cup (part no. 77 11 171 413) with its cover (part no. 77 11 171 416) using
electronic scales such as those used in body paint workshops (example: PANDA part no. 77 11 224 995). Record
the weight of the empty plastic cup.
This type of plastic cup is used to prepare paint.
Remove 1 litre of fuel at the diesel filter outlet (see MR 364 (Mégane II) or MR 370 (Scénic II), Mechanical,
19C, Tank, Draining the fuel tank), using a pneumatic transfer pump (part no. 634-200) and place it in the
1300 ml plastic cup.
Cover the plastic cup with its cover and let it settle for approximately 2 minutes.
Is the fuel cloudy or does it
separate into two parts?YESThe diesel fuel contains water and is not compliant.
Drain the fuel circuit, including the tank (see MR 364
(Mégane II) or MR 370 (Scénic II), Mechanical, 19C,
Tank, Draining the fuel tank).
NO
EDC16_V51_TEST10
Page 273 of 273
DIESEL INJECTION
Fault finding – Glossary13B
13B -273V3 MR-372-J84-13B250$945.mif
EDC16
PROGRAM No.: C1
Vdiag No.: 51DIESEL INJECTION
Fault finding – Glossary
(R = Resistance, EGR = Exhaust gas recirculation, FAP = Particle filter)Injection computer112-track (BOSCH)
Connectors: black A 32-track, brown B 48-track, grey C 32-track
Atmospheric pressure sensor Integrated into the computer (BOSCH)
Injector0.23 Ω at + 20˚C/2 Ω max (BOSCH)
1600 bar
Flow regulator (high pressure
pump)R = 3 Ω at + 20˚C (BOSCH, CP3.2+ pump type)
Rail pressure sensorPressure limiter on the rail: opening around 1800 bar
(BOSCH, bolted to the rail)
Engine speed sensor R = 680 ± 170 Ω at +20˚C (MGI)
Camshaft sensorHall effect sensor (ELECTRICFIL)
R = 10250 ± 500 Ω at + 20˚C (measurement between tracks 2 and 3 of the
sensor)
Turbocharger control solenoid valve 15.4 ± 0.7 Ω at + 20˚C (PIERBURG)
Electric EGR valveTrack 1: + 12 V electric motor
Track 2: + 5 V potentiometer
Track 3: Not usedTrack 4: potentiometer earth
Track 5: engine earth
Track 6: potentiometer signal
DIRECT CURRENT MOTOR: R between tracks 1 and 5 = between 1 Ω and
400 Ω at + 20˚C
POTENTIOMETER: R between tracks 2 and 4: 6.5 ± 2.4 kΩ at + 20˚C
(SIEMENS)
Electrical damper valve MOTOR (VDO)
Air flowmeterTrack 1: air temperature signal
Track 2: flow sensor earth
Track 3: + 5 V flowmeterTrack 4: + 12 V battery
Track 5: air flow signal
Track 6: battery earth
(SIEMENS)
Air temperature sensor R = 3714 Ω ± 161 at + 10˚C/2448 Ω ± 96 at + 20˚C/1671 Ω ± 59 at + 30˚C
Coolant temperature sensor R = 2252 Ω ± 112 at 25˚C/811 Ω ± 39 at 50˚C/283 Ω ± 8 at 80˚C
Accelerator pedal sensorR gang 1 = 1700 ± 900 Ω;
R gang 2 = 2850 ± 2050 Ω
Heater plugR = 0.6 Ω at + 20˚C/2 Ω max
Maximum current drawn: 28 A at 0 seconds/12 A at 10 seconds/9 A after
30 seconds
Water in diesel fuel sensor According to application (ZERTAN)