gearbox RENAULT SCENIC 2010 J95 / 3.G Petrol Injection S3000 Injection Workshop Manual
[x] Cancel search | Manufacturer: RENAULT, Model Year: 2010, Model line: SCENIC, Model: RENAULT SCENIC 2010 J95 / 3.GPages: 230, PDF Size: 0.92 MB
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PETROL INJECTION
Fault finding - System operation
17B
17B - 7
PETROL INJECTION
Fault finding - System operation
17B
17B - 7V9 MR-372-J84-17B050$094.mif
S3000 Injection
Program No.: AD
Vdiag No.: 4C / 54PETROL INJECTION
Fault finding - System operation
1. SYSTEM OPERATION
Composition
The injection system consists of the:
– accelerator potentiometer,
– clutch pedal switch,
– TDC sensor,
– atmospheric pressure sensor,
– air temperature sensor,
– coolant temperature sensor,
– upstream oxygen sensor,
– downstream oxygen sensor,
– cruise control switch,
– steering column switch,
– cruise control on/off switch,
– fuel vapour absorber,
– injection computer,
– motorised throttle valve,
– 4 injectors,
– 4 pencil coils,
– pinking sensor,
– camshaft dephaser solenoid valve (non-LPG K4M only),
– camshaft position sensor (non-LPG K4M only),
– turbocharging pressure sensor (F4R turbo only)
– electric coolant pump (F4R turbo only),
– wastegate solenoid valve (only on F4R Turbo),
– turbocharging solenoid valve (only on F4R-Turbo)
Computer
128 track SAGEM type S3000 FLASH EEPROM computer controlling injection and ignition.
Multipoint injection in sequential mode.
Connections to the other computers:
– air conditioning,
– UCH,
– protection and switching unit (UPC)
– Automatic Gearbox Electronic Control Unit (AUTO).
– airbag,
– ABS/ESP,
– instrument panel.
MR-372-J84-17B050$094.mif
Page 8 of 230
PETROL INJECTION
Fault finding - System operation
17B
17B - 8
PETROL INJECTION
Fault finding - System operation
17B
17B - 8V9 MR-372-J84-17B050$094.mif
S3000 Injection
Program No.: AD
Vdiag No.: 4C / 54
2. Role of components, operating strategy
Engine immobiliser
The Verlog 4 type immobiliser function is managed by the UCH computer and the engine management computer.
Before any starting request, the engine management computer is protected.
When a starting request is made, the injection computer and the UCH exchange authentication data via the multiplex
network; this determines whether the engine start is authorised.
After more than 5 consecutive failed authentication attempts, the engine management computer goes into protection
(antiscanning) mode and no longer tries to authenticate the UCH computer. It only exits this mode when the
following sequence of operations occurs:
– the ignition is left on for at least 20 seconds,
– the message is switched off,
– the injection computer self-supply cuts out when it should (the time varies according to engine temperature).
After this, only one authentication attempt is allowed. If this fails again, repeat the sequence of operations described
above.
If the engine management computer still fails to unlock, contact the Techline.
Impact detected
If an impact has been stored by the injection computer, switch off the ignition for 10 seconds, then switch it back on
so that the engine can be started. Clear the faults.
Torque management
The torque structure is the system for managing engine torque. It is necessary for some functions such as the
electronic stability program (ESP) and the automatic gearbox.
Each inter-system (ESP and automatic gearbox) sends a request for torque via the multiplex network to the injection
computer. It arbitrates between the inter-system torque requests and the driver's request (pedal or cruise control/
speed limiter). The result of the arbitration gives the torque setpoint. The torque structure uses the torque setpoint to
calculate the throttle position setpoint, the advance and, if there is turbocharging, the turbocharger valve setpoint
(wastegate) for engines fitted with a turbocharger. WARNING
Disconnect the injection computer when carrying out any welding work on the vehicle.
Page 11 of 230
PETROL INJECTION
Fault finding - System operation
17B
17B - 11
PETROL INJECTION
Fault finding - System operation
17B
17B - 11V9 MR-372-J84-17B050$094.mif
S3000 Injection
Program No.: AD
Vdiag No.: 4C / 54
Adaptive idling speed correction:
Under normal warm operating conditions, the idling speed opening cycle ratio value PR091 Idling speed regulation
theoretical OCR varies between a high value and a low value to obtain the nominal idling speed.
After operating dispersion (running in, engine fouling, etc.), the opening cycle ratio value may be close to the high or
low values.
The adaptive correction PR090 Idling speed regulation programming value on the idling speed opening cycle
ratio compensates for the gradual variations in the engine's air requirement, by bringing the idling speed opening
cycle ratio back to an average nominal value.
This adjustment only takes effect if the coolant temperature is above 75 °C, 1 minute after starting the engine and
during the idle speed regulation phase.
Idling speed setpoint calculation:
The idling speed setpoint is given by parameter PR010 Idle speed regulation valve setpoint.
The idling speed regulation setpoint depends on the coolant temperature, the depollution programming, the climate
control requirements, the position of the gearbox selector, any power assisted steering action, the passenger
compartment heating resistors, the oil temperature (engine protection) and the electricity balance calculated by the
injection software (the engine speed is increased by 160 rpm maximum if the battery voltage remains below 12.7 V).
Richness management
For optimal operation of the catalytic converter, the richness must be maintained around 1.
Richness regulation is controlled by the upstream sensor. The sensor gives voltage according to the difference
between the partial oxygen pressures contained in the exhaust and a cavity filled with a reference mixture
(atmosphere).
As the partial oxygen pressure in the exhaust is representative of the richness, the voltage supplied to the computer
represents a Rich - Lean signal.
Adaptive richness correction:
In loop mode, the richness regulation corrects the injection duration in order to obtain a mixture which is as close as
possible to a richness of 1. The richness correction value PR138 Richness correction is close to 50 %, with limits
of 0 and 100 %.
The richness adaptive corrections PR143 Self-adapting richness gain and PR144 Self-adapting richness offset
are used to offset the injection mapping to centre richness regulation on 50 %.
Adaptive corrections take 50 % as an average value after computer initialisation (clearing the programming) and have
the following limit values:
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PETROL INJECTION
Fault finding - System operation
17B
17B - 17
PETROL INJECTION
Fault finding - System operation
17B
17B - 17V9 MR-372-J84-17B050$094.mif
S3000 Injection
Program No.: AD
Vdiag No.: 4C / 54
6. Defect modes
Motorised throttle valve
In defect mode, the motorised throttle valve can have 6 different statuses.
Any entry into type 1 to 5 defect mode always leads to the application of type 6. Type 1The throttle opening is less than the Safe mode position. The throttle is no longer activated and is
automatically in Safe mode. The ESP, distance control and cruise control/speed limiter systems are
disabled. The automatic transmission is in "Safe mode".
Type 2The throttle opening is no longer actuated. The engine speed is limited by injection cut-off.
Type 3Defect mode is associated with restructuring of the pedal setpoints (constant pedal setpoint for each
gear).
Type 4The associated defect mode restricts the throttle opening. The maximum throttle valve opening
threshold results in a speed of below 54 mph (90 km/h).
Type 5The computer no longer processes torque changes requested by the ESP, distance control, cruise
control/speed limiter and automatic gearbox systems. This defect mode results from a computer
malfunction, or a fault with the manifold or turbocharging pressure sensor. The system then only uses
the accelerator pedal signal. The ESP, distance control and cruise control/speed limiter systems are
disabled. The automatic transmission is in "Safe mode".
Type 6The turbocharging valve no longer works.
Page 20 of 230
PETROL INJECTION
Fault finding - System operation
17B
17B - 20
PETROL INJECTION
Fault finding - System operation
17B
17B - 20V9 MR-372-J84-17B050$094.mif
S3000 Injection
Program No.: AD
Vdiag No.: 4C / 54
8. Mileage travelled with fault
These two parameters PR105 Distance travelled with OBD fault warning light on and PR106 Distance travelled
with fault warning light on are used to count the distance travelled with one of the injection fault warning lights lit:
level 1 fault warning light (amber) as well as the OBD warning light.
These counters can be reset to 0 using the diagnostic tool (clear faults command).
9. Inter-system engine functions
The inter-system connections concerning the particular requirements of engine management are as follows:
–OBD warning light illumination request by the instrument panel computer to prevent a pollution fault,
–level 1 warning light illumination request to warn of an operating safety fault relating to the injection system,
–level 2 warning light illumination request to warn of an operating safety fault or provide an engine
overheating alert,
– request for fan assembly activation for engine cooling, but also for the air conditioning and automatic
gearbox,
– air conditioning compressor shut-down request for engine programming requirements such as pulling away,
performance, anti-stalling, overspeed, etc.
– passenger compartment heating resistor shut-down or fixing request for engine programming requirements
such as pulling away, performance, anti-stall, overspeed, etc.
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PETROL INJECTION
17B
17B - 28
17B
17B - 28V9 MR-372-J84-17B050$235.mif
S3000 Injection
Program No.: AD
Vdiag No.: 4C / 54PETROL INJECTION
Fault finding - Configurations and programming
1. CONFIGURATION
Computer configuration by automatic detection
LC001Vehicle speed connection type
→Multiplex
→Wire
LC003Upstream oxygen sensor
→WITH
→NONE
LC004Downstream oxygen sensor
→WITH
→NONE
LC005Gearbox type
→Automatic gearbox connection
→Sequential gearbox
→Manual gearbox
LC007Cylinder 1 recognition
→WITH
→NONE
LC008Camshaft dephaser
→WITH
→NONE
LC009Air conditioning
→WITH
→NONE
LC010Electronic stability program
→not connected
→connected
LC024OBD warning light management
→WITH
→NONE
LC096Closed brake switch
→YES
→NO
MR-372-J84-17B050$235.mif
Page 29 of 230
PETROL INJECTION
Fault finding - Configurations and programming17B
17B - 29
17B
17B - 29V9 MR-372-J84-17B050$235.mif
S3000 Injection
Program No.: AD
Vdiag No.: 4C / 54
2. PROGRAMMING
Programming the flywheel target
– Decelerate a first time with injection cut-off (i.e. feet off the brake, accelerator pedal and clutch pedals) between
3500 and 3000 rpm, in 3rd gear for a manual gearbox and 2nd for automatic transmission, for at least 5 seconds.
– Decelerate a second time with injection cut-off (i.e. feet off the brake, accelerator pedal and clutch pedals) between
2400 and 2000 rpm for K4 engines and between 1800 and 1400 rpm for R4R engines, in 3rd gear for a manual
gearbox and 2nd for automatic gearbox, for at least 5 seconds.
Check the programming using ET089 Flywheel target programming.
Programming the throttle end stops
When replacing the computer or the motorised throttle valve, with the ignition on, wait 30 seconds so that the
computer may program the MAX and MIN limits, then switch off the ignition and wait 30 seconds for the end of the
Power Latch, so that the computer may store the programmed limits.
Check the programming using ET051 Throttle stop programming.
* This is the moment when, during deceleration with no load, the engine drops to idling speed and recovers torque. LC158Air conditioning heating resistor management
→WITH
→NONE
LC162Controlled coolant thermostat
→WITH
→NONE
LC170Electric coolant pump
→WITH
→NONE
Page 31 of 230
PETROL INJECTION
Fault finding - Fault summary table
17B
17B-31
PETROL INJECTION
Fault finding - Fault summary table
17B
17B-31V9 MR-372-J84-17B050$282.mif
S3000 Injection
Program No.: AD
Vdiag No.: 4C / 54
Tool faultAssociated
DTC codeDescriptionLevel 2 fault
warning light
(Red brake
warning light)Level 1 fault
warning light
(Orange
injection
warning light)No warning
light onOBD
warning light
DF079 0638Motorised throttle
valve automatic
control2.DEF/
3.DEF/
4.DEF/CO/
6.DEF1.DEF/5.DEF/
7.DEF/8.DEF
DF080 0010Camshaft
dephaser circuitCO/CC.0/
CC.1/1.DEF/
2.DEF/3.DEF/
4.DEF/5.DEF
DF081 0443Canister bleed
solenoid valve
circuitCC.O/1.DEF CO/ CC.1
DF084 0685Actuator relay
control circuitCO/CC.0
CC.1
DF085 0627Fuel pump relay
control circuitCO/CC.0
CC.1/1.DEF
DF088 0325Pinking sensor
circuit1.DEF/2.DEF
DF089 0105Inlet manifold
pressure sensor
circuit1.DEF
2.DEF
3.DEF1.DEF
2.DEF
3.DEF
DF091 0500Vehicle speed
signal1.DEF/2.DEF
DF092 0130Upstream oxygen
sensor circuitCO.0
CC.1/1.DEF
2.DEF
DF093 0136Downstream
oxygen sensor
circuitCO.0
CC.1/1.DEF
DF095 0120Throttle
potentiometer
circuit gang 1CO.0/CC.1
1.DEF/2.DEF
DF096 0220Throttle
potentiometer
circuit track 2CO.0/ CC.1
DF099 C101Automatic gearbox
or sequential
gearbox
connection via the
multiplex network1.DEF/2.DEF/
3.DEF/4.DEF
DF101 C122ESP multiplex
connection1.DEF
Page 33 of 230
PETROL INJECTION
Fault finding - Fault summary table
17B
17B-33
PETROL INJECTION
Fault finding - Fault summary table
17B
17B-33V9 MR-372-J84-17B050$282.mif
S3000 Injection
Program No.: AD
Vdiag No.: 4C / 54
Tool faultAssociated
DTC codeDescriptionLevel 2 fault
warning light
(Red brake
warning light)Level 1 fault
warning light
(Orange
injection
warning light)No warning
light onOBD
warning light
DF404 C302Automatic gearbox
or sequential
gearbox CAN
connection1.DEF/2.DEF/
3.DEF
DF410 C155Instrument panel
connection1.DEF
DF436 0300Detection of engine
misfiring1.DEF/
2.DEF
3.DEF
DF455 0460Low fuel level
signal1.DEF/2.DEF
DF457 0315 Flywheel target1.DEF/
2.DEF
DF570 2600COOLANT PUMP
RELAYCO/CC.0
CC.1
DF601 0135Upstream O
2
sensor heating
power circuitCO.0/CC.1
1.DEF
DF602 0141Downstream O
2
sensor heating
power circuitCO.0/CC.1
1.DEF
DF623 C315Closing brake
signal1.DEF
DF624 C111UPC multiplex
connection1.DEF
2.DEF
DF635 1301LPG cylinder 1
combustion misfire1.DEF
2.DEF
DF636 1302LPG cylinder 2
combustion misfire1.DEF
2.DEF
DF637 1303LPG cylinder 3
combustion misfire1.DEF
2.DEF
DF638 1304LPG cylinder 4
combustion misfire1.DEF
2.DEF
DF639 1300Combustion misfire
in LPG mode1.DEF
2.DEF
3.DEF
DF650 2299Accelerator pedal
position signal1.DEF
DF1070 0534 Cold loop
Page 77 of 230
PETROL INJECTION
Fault finding - Interpretation of faults
17B
17B-77
PETROL INJECTION
Fault finding - Interpretation of faults
17B
17B-77V9 MR-372-J84-17B050$376.mif
S3000 Injection
Program No.: AD
Vdiag No.: 4C / 54
DF099
PRESENT
OR
STORED
AUTOMATIC TRANSMISSION OR SEQUENTIAL GEARBOX
CONNECTION VIA THE MULTIPLEX NETWORK
1.DEF: Inconsistency of the signal
2.DEF: Multiplex line connection fault
3.DEF: Gear ratio
4.DEF: Non-compliance with emission control standards
NOTESPriority when dealing with a number of faults:
Deal with faults DF046 Battery voltage or DF084 Actuator relay control circuit first
if they are present or stored.
Conditions for applying the fault finding procedure to stored faults:
The fault is declared present with the engine running.
Run a multiplex network test (See88B, Multiplex).
If the fault is still present, run fault finding on the Automatic gearbox system (see23A, Automatic gearbox).
AFTER REPAIRFollow the instructions to confirm repair.
Deal with any other faults.
Clear the stored faults.
S3000_V4C_DF099/S3000_V54_DF099