injector RENAULT SCENIC 2011 J95 / 3.G Engine And Peripherals EDC16 Injection Workshop Manual

13B - 6
DIESEL INJECTION
Fault finding - Introduction13B
V10 MR-372-J84-13B150$047.mif
EDC16 INJECTION
Program No.: C1
Vdiag No.: 44, 48 and 4C
5. FAULT FINDING LOG
You will always be asked for this log:
– when requesting technical assistance from Techline,
– for approval requests when replacing parts for which approval is mandatory,
– to be attached to monitored parts for which reimbursement is requested. The log is needed for warranty
reimbursement, and enables better analysis of the parts removed.
6. SAFETY ADVICE
Safety rules must be observed whenever work is carried out on a component to prevent physical damage or human
injury:
– check the battery voltage to avoid incorrect operation of computer functions,
– use the proper tools.
7. CLEANLINESS ADVICE THAT MUST BE OBSERVED WHEN WORKING ON THE HIGH PRESSURE DIRECT
INJECTION SYSTEM
Risks relating to contamination
The system is highly sensitive to contamination. The risks caused by the introduction of contamination are:
– damage or destruction to the high pressure injection system and the engine,
– a component seizing or leaking.
All After-Sales operations must be performed under very clean conditions. Performing an operation in a very clean
environment means that no impurities (particles only a few microns in size) will have been able to enter the system
during dismantling or into the circuits via the fuel unions.
The cleanliness principle must be applied from the filter to the injectors.IMPORTANTIMPORTANT
Any fault on a complex system requires thorough fault finding with the appropriate tools. The
FAULT FINDING LOG, which should be completed during the procedure, enables you to keep
track of the procedure which is carried out. It is an essential document when consulting the
manufacturer.
IT IS THEREFORE MANDATORY TO FILL OUT A FAULT FINDING LOG FOR EACH FAULT
FINDING PROCEDURE.

13B - 7
DIESEL INJECTION
Fault finding - Introduction13B
V10 MR-372-J84-13B150$047.mif
EDC16 INJECTION
Program No.: C1
Vdiag No.: 44, 48 and 4C
7. CLEANLINESS ADVICE THAT MUST BE OBSERVED WHEN WORKING ON THE HIGH PRESSURE DIRECT
INJECTION SYSTEM
Risks relating to contamination
The direct injection system is very sensitive to pollution. The risks associated with contamination are:
– damage to or destruction of the high pressure injection system,
– components jamming,
– a component leaking.
All After-Sales operations must be performed under very clean conditions.
This means that no impurities (particles a few microns in size) should enter the system during dismantling.
The cleanliness principle must be applied from the filter to the injectors.
WARNING
BEFORE CARRYING OUT ANY WORK ON THE INJECTION SYSTEM, CHECK WITH THE DIAGNOSTIC TOOL:
– that the rail is depressurised,
– that the fuel temperature is not too high.
What are the sources of contamination?
– metal or plastic swarf,
– paint,
– fibres: from cardboard
from brushes,
from paper,
from clothing,
from cloths.
– foreign bodies such as hair,
– ambient air,
–etc.
IMPORTANT
It is not possible to clean the engine using a high pressure washer because of the risk of damaging connections.
In addition, moisture may collect in the connectors and create electrical connection faults.

13B - 9
DIESEL INJECTION
Fault finding - System operation13B
V10 MR-372-J84-13B150$094.mif
EDC16 INJECTION
Program No.: C1
Vdiag No: 44, 48 and 4CDIESEL INJECTION
Fault finding - System operation
The high pressure injection system is designed to deliver a precise quantity of diesel fuel to the engine at a set
moment.
It is fitted with a 112-track BOSCH EDC16C3 type computer.
The system comprises:
– a diesel filter,
– a high pressure pump with an integrated low pressure pump (transfer pump),
– a high pressure regulator mounted on the pump,
– an injection rail,
– a diesel fuel pressure sensor integrated into the rail,
– four solenoid injectors,
– a diesel fuel temperature sensor,
– a coolant temperature sensor,
– an upstream air temperature sensor,
– a cylinder reference sensor,
– an engine speed sensor,
– a turbocharging pressure sensor,
– an accelerator pedal potentiometer,
– an EGR solenoid valve,
– an atmospheric pressure sensor integrated into the injection computer,
– an air flow sensor,
– a turbocharging pressure limitation solenoid valve,
– a damper flap solenoid valve.
The common rail direct high pressure injection system works sequentially (based on the petrol engine multipoint
injection function).
This injection system reduces operating noise, reduces the volume of pollutant gases and particles and produces
high engine torque at low engine speeds thanks to a pre-injection procedure.
The high pressure pump generates the high pressure and transmits it to the injection rail. The actuator located on
the pump controls the quantity of diesel fuel supplied, according to the requirement determined by the computer.
The rail supplies each injector through a steel pipe.
MR-372-J84-13B150$094.mif

13B - 10
DIESEL INJECTION
Fault finding - System operation13B
V10 MR-372-J84-13B150$094.mif
EDC16 INJECTION
Program No.: C1
Vdiag No: 44, 48 and 4C
a) The computer
– Determines the value of injection pressure necessary for the engine to operate correctly and then controls the
pressure regulator.
– It checks that the pressure value is correct by analysing the value transmitted by the pressure sensor located on
the rail.
– It determines the injection timing required to deliver the right quantity of diesel fuel and the moment when injection
should start.
– Controls each injector electrically and individually after determining these two values.
The flow injected into the engine is determined by:
– the duration of injector control,
– the rail pressure (regulated by the computer),
– the injector opening and closing speed,
– the needle stroke (determined by a constant for the type of injector),
– the nominal hydraulic flow of the injector (specific to each injector).
The computer manages:
– idling regulation,
– exhaust gas flow reinjection to the inlet,
– fuel supply check (advance, flow and rail pressure),
– the fan assembly via the Protection and Switching Unit (centralised coolant temperature management
function),
– the air conditioning (cold loop function),
– the cruise control/speed limiter function,
– the pre-postheating control.
– the fault warning lights via the multiplex network.
The high pressure pump is supplied at low pressure by an integrated low-pressure pump (transfer pump).
It supplies the rail, the pressure of which is controlled by the fuel flow actuator for charging, and for discharging by
the injector valves. This compensates for pressure drops.
The fuel flow actuator enables the high pressure pump to supply the exact quantity of diesel fuel required to maintain
the rail pressure. This component minimises the heat generated and improves engine output.
In order to discharge the rail using the injector valves, the valves are controlled by brief electrical pulses which are:
– short enough not to open the injector (passing through the feedback circuit from the injectors),
– long enough to open the valves and discharge the rail.

13B - 11
DIESEL INJECTION
Fault finding - System operation13B
V10 MR-372-J84-13B150$094.mif
EDC16 INJECTION
Program No.: C1
Vdiag No: 44, 48 and 4C
Multiplex connection between the vehicle's various computers
The Mégane II electronic system is a multiplex network. This enables dialogue between the various vehicle
computers. As a result:
– the activation of the fault warning lights on the instrument panel is performed by the multiplex network, with the
vehicle speed sensor on the gearbox deactivated,
– the vehicle speed signal is transmitted by the ABS-ESP computer via the multiplex network.
The system can inject diesel fuel into the engine at a pressure of up to 1350 bar. Before each operation, check that
the injection rail is depressurised and that the fuel temperature is not too high.
When working on the high pressure injection system, you must follow the cleanliness guidelines and safety advice
specified in this document.
Removal of the internal parts of the pump and injectors is prohibited. Only the fuel flow actuator, the diesel fuel
temperature sensor and the air vent unit can be replaced.
For safety reasons, it is strictly prohibited to undo a high pressure pipe union when the engine is running.
It is not possible to remove the pressure sensor from the fuel rail because this may cause circuit contamination
faults. If the pressure sensor fails, the pressure sensor, the rail and the five high pressure pipes must be replaced.
It is strictly prohibited to remove any injection pump pulley bearing the number 070 575. If the pump needs to be
replaced, replace the pulley.
Supplying + 12 V directly to any component in the system is prohibited.
Ultrasonic decoking and cleaning are prohibited.
Never start the engine unless the battery is connected correctly.
Disconnect the injection computer when carrying out any welding work on the vehicle. IMPORTANT
The engine must not operate with:
– Diesel fuel containing more than 10 % diester,
– Petrol, even in tiny quantities.

13B - 15
DIESEL INJECTION
Fault finding - System operation13B
V10 MR-372-J84-13B150$094.mif
EDC16 INJECTION
Program No.: C1
Vdiag No: 44, 48 and 4C
d) OBD management
The OBD (On Board Diagnostic) system enables detection of any faults relating to the vehicle emission control
system (OBD EURO IV emission control standards exceeded).
This system should be active for the entire life of the vehicle.
1. Conditions causing an OBD fault
An OBD fault will be detected after 3 operating cycles, and the following parameters will be saved in the calculator:
– engine load,
– vehicle speed,
– air temperature,
– coolant temperature,
– turbocharging pressure,
– rail pressure,
–air flow,
– vehicle mileage.
It allows the driver to know whether their vehicle has a fault directly linked to the emission control system.
2. System faults indicated by the OBD
Only a few faults are indicated by the OBD system:
–DF012 Sensor supply voltage no. 2.
–DF038 Computer.
–DF040 Cylinder 1 injector circuit.
–DF041 Cylinder 2 injector circuit.
–DF042 Cylinder 3 injector circuit.
–DF043 Cylinder 4 injector circuit.
–DF209 EGR valve position sensor circuit.
–DF272 EGR valve control circuit.
–DF621 EGR valve jammed open.
Some repair operations require programming to ensure that certain engine components function correctly.
Follow the programming procedures (described in the component replacement section), if replacing an
exhaust gas recirculation valve or an injector.

13B - 19
DIESEL INJECTION
Fault finding - Allocation of computer tracks13B
V10 MR-372-J84-13B150$141.mif
EDC16 INJECTION
Program No.: C1
Vdiag No: 44, 48 and 4C
3 - Grey connector C, 32-track
Track Description
A1 Not used
A2 Water in diesel detection sensor signal
A3 Not used
A4 Preheating relay fault finding signal
B1 Not used
B2 Not used
B3 Not used
B4 Not used
C1 Not used
C2 EGR solenoid valve earth
C3 Refrigerant pressure sensor earth
C4 Not used
D1 Not used
D2 Not used
D3 Not used
D4 Not used
E1 Turbocharging pressure solenoid valve
control
E2 Preheating relay control
E3 Not used
E4 Not used
F1 Fuel temperature earth
F2 Not used
F3 Not used
F4 Not used
G1 Injector 4 control
G2 Injector 2 control
G3 Injector 1 earth
G4 Injector 2 earth
H1 Injector 1 control
H2 Injector 3 control
H3 Injector 4 earth
H4 Injector 3 earth

13B - 20
DIESEL INJECTION
Fault finding - Replacement of components13B
V10 MR-372-J84-13B150$188.mif
EDC16 INJECTION
Program No.: C1
Vdiag No.: 44, 48 and 4CDIESEL INJECTION
Fault finding - Replacement of components
COMPUTER REPLACEMENT OR REPROGRAMMING OPERATIONS
The system can be programmed or reprogrammed via the diagnostic socket using the RENAULT CLIP diagnostic
tool (see Technical Note 3585A).
While the computer is being reprogrammed the engine fan assemblies are automatically triggered).
Operations to be carried out before reprogramming the injection computer:
Before reprogramming the injection computer, move the main Cruise control/Speed limiter switch to the rest position.
The information about the cruise control or the speed limiter displayed on the instrument panel disappears.
Otherwise, if the main switch remains in the cruise control or speed limiter position during and after reprogramming,
the Cruise control/Speed limiter function will not be operational.
To reset the function, proceed as follows:
Vehicle ignition on.
– Position the main switch in rest position (the computer then detects the rest position).
– Position the switch in Cruise control position to activate the Cruise control function.
– Position the switch in Speed limiter position to activate the Speed Limiter function.
Before reprogramming or replacing the computer in After-Sales operations, backup the following data to the
diagnostic tool:
– The IMA codes (individual correction of the injector).
– The engine adaptives (engine speed, and options available on the vehicle).
(this file corresponds to the last save carried out on the tool)
select YES,
When the backup is complete, replace the computer or reprogram, then proceed to the next step,
with command SC003 Backup computer data. IMPORTANT
–Switch on the diagnostic tool (mains or cigarette lighter feed).
–Connect a battery charger.
–Switch off all electrical consumers (lights, interior lights, air conditioning, radio/CD, etc.).
–Wait for the engine to cool (engine coolant temperature below 60 °C and air temperature below 50 °C).
WARNING
A computer without the IMA option can be replaced by a computer with this option. The codes have
therefore not been backed up during command SC003.
In this case, status ET104 "Injector code use" becomes "YES" or "FAULTY", fault DF276 "Injector code
programming" is present, and the engine operates in defect mode.
In this case, run command SC002 Enter injector codes, applying the procedure described in the
interpretation of this command.
MR-372-J84-13B150$188.mif

13B - 21
DIESEL INJECTION
Fault finding - Replacement of components13B
V10 MR-372-J84-13B150$188.mif
EDC16 INJECTION
Program No.: C1
Vdiag No.: 44, 48 and 4C
After programming, reprogramming or replacing the computer:
–switch the ignition off and then on again,
–start and then stop the engine (to initialise the computer) and wait for 30 seconds,
–use the diagnostic tool to carry out the following procedures:
– run command SC001 Enter saved data, to re-establish the injector codes and engine adaptives,
– run command VP010 Enter VIN,
– deal with any faults declared by the diagnostic tool. Clear the computer memory.
– carry out a road test followed by another check with the diagnostic tool.
Note:
If commands SC001 and SC003, have been forgotten or do not work after replacing or (re)programming the
computer, enter the IMA codes for each injector manually by reading the code on each injector (see Replacement
of injectors).
IMPORTANT
– the injection computer retains the immobiliser code for life,
– the system has no security code,
– it is prohibited to perform tests with computers borrowed from the Parts Department or from another vehicle
which must then be returned,
– these computers are hard-coded,
– if the injection computer appears to be faulty, contact the Techline and refer to the fault finding log.

13B - 22
DIESEL INJECTION
Fault finding - Replacement of components13B
V10 MR-372-J84-13B150$188.mif
EDC16 INJECTION
Program No.: C1
Vdiag No.: 44, 48 and 4C
REPLACING THE INJECTORS
When one or more injectors are replaced, the IMA parameters of the injector output concerned must be modified.
The system can be configured with the diagnostic socket using the RENAULT CLIP diagnostic tool.
To do this, display the IMA code(s) etched on the injector bodies, and enter the codes into the computer using
command SC002 Enter injector codes, and follow the instructions given by the diagnostic tool.
REPLACING THE EXHAUST GAS RECIRCULATION VALVE
When replacing the exhaust gas recirculation valve, enter the operational values of the new valve into the computer.
After replacing the exhaust gas recirculation valve, select Clear mode on the diagnostic tool.
Run command RZ002 EGR adaptives.
When the command is completed, switch off the ignition and exit fault finding mode.
–wait 30 seconds, and switch on the ignition again,
– clear any faults,
– start the engine,
– let the engine idle for 1 min, accelerate to 2500 rpm for 5 s, and return to idle speed,
– repeat this procedure 5 times.
Check the faults:
If the fault does not recur, end of fault finding procedure.
If the fault recurs, restart the procedure after disconnecting and reconnecting the valve.
If the fault is still present, replace the EGR valve. Note:
The IMA coding (individual injector correction) is a calibration made in production on each injector to adjust
the flow accurately.
These correction values are etched on the Bakelite body of each injector (6 alphanumeric characters) and then
entered into the computer which then controls each injector taking into account their manufacturing variation.
IMPORTANT
When the command is complete, switch off the ignition and exit fault finding mode.
Wait 30 seconds.
Return to fault finding mode.
Select the Identify computer function from the main screen.
Check that the injector codes entered into the computer correspond to those on the injector bodies.
If the codes do not match, restart the command SC002 Enter injector codes procedure.
Then check the system faults, and clear any stored faults.
If the computer does not have any faults, the operation is complete.
If there are faults, deal with the present faults.