ABS RENAULT SCENIC 2011 J95 / 3.G Engine And Peripherals EDC16 Workshop Manual
[x] Cancel search | Manufacturer: RENAULT, Model Year: 2011, Model line: SCENIC, Model: RENAULT SCENIC 2011 J95 / 3.GPages: 365, PDF Size: 2.11 MB
Page 6 of 365
13B-6
MR-372-J84-13B200$036.mif
V13
DIESEL INJECTION
Fault finding – Introduction
EDC16
Program No: C1
Vdiag No: 18, 1C, 20,
50, 58, 5C
13B
3.2 Checking the connectors
1. Visual inspection of the connection:
– Check that the connector is connected correctly and that the male and female parts of the connection are
correctly coupled.
2. Visual inspection of the area around the connection:
– Check the condition of the mounting (pin, strap, adhesive tape, etc.) if the connectors are attached to the
vehicle.
– Check that there is no damage to the wiring trim (sheath, foam, adhesive tape, etc.) near the wiring.
– Check that there is no damage to the electrical wires at the connector outputs, in particular on the insulating
material (wear, cuts, burns, etc.).
Disconnect the connector to continue the checks.
3. Visual inspection of the plastic casing:
– Check that there is no mechanical damage (casing crushed, split, broken, etc.), in particular to the fragile
components (lever, lock, sockets, etc.).
– Check that there is no heat damage (casing melted, darker, deformed, etc.).
– Check that there are no stains (grease, mud, liquid, etc.).
4. Visual inspection of the metal contacts:
(The female contact is called CLIP. The male contact is called TAB.)
– Check that there are no bent contacts (the contact is not inserted correctly and can come out of the back of the
connector). The contact comes out of the connector when the wire is pulled gently.
– Check that there is no damage (folded tabs, clips open too wide, blackened or melted contact, etc.).
– Check that there is no oxidation on the metal contacts. Note:
Carry out each requested check visually. Do not remove a connector if it is not required.
Note:
Repeated connections and disconnections alter the functionality of the connectors and increase the risk of poor
electrical contact. Limit the number of connections/disconnections as much as possible.
Note:
The check is carried out on the 2 parts of the connection. There may be two types of connection:
– Connector/Connector.
– Connector/Device.
Page 13 of 365
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MR-372-J84-13B200$108.mif
V13
DIESEL INJECTION
Fault finding – System operation
EDC16
Program No: C1
Vdiag No: 18, 1C, 20,
50, 58, 5C
13B
Some vehicles have adopted a sensor for detecting water in the diesel fuel, located in the filter. If there is water in
the diesel fuel, the orange "Injection and pre-post heating" warning light will come on.
The system can inject diesel fuel into the engine at a pressure of up to 1600 bar. Before each operation, check that
the injector rail is depressurised and that the fuel temperature is not too high.
You must respect the cleanliness guidelines and safety advice specified in this document for any work on the high
pressure injection system.
Do not remove the internal parts of the pump and injectors. Only the flow actuator, the diesel temperature sensor
and the Venturi tube can be replaced.
For safety reasons, do not loosen high pressure pipe unions when the engine is running.
It is not possible to remove the pressure sensor from the fuel rail because this may cause circuit contamination
faults. If the pressure sensor fails, the pressure sensor, the rail and the five high pressure pipes must be replaced.
Do not remove an injection pump pulley marked with the number 070 575. If the pump needs to be replaced, replace
the pulley.
Supplying any system component directly with +12V is prohibited.
Ultrasonic decoking and cleaning are prohibited.
Never start the engine unless the battery is connected correctly.
Disconnect the injection computer when carrying out any welding work on the vehicle.
b)The connections between the vehicle's various computers are multiplexed.
The electronic system fitted in this vehicle is multiplexed. This system enables dialogue between the various vehicle
computers. As a result:
– the activation of the fault warning lights on the instrument panel is performed by the multiplex network, with the
vehicle speed sensor on the gearbox deactivated,
– vehicle faults are displayed by the multiplex network,
– the vehicle speed sensor on the gearbox is not needed.
The vehicle speed signal on the instrument panel is transmitted by the ABS computer via a wire connection, then
sent out on the multiplex network by the instrument panel. The vehicle speed signal is used mainly by the injection
computer and the airbag computer.WARNING
The engine must not operate with:
– Diesel fuel containing more than 10% diester.
– petrol, even in tiny quantities.
Page 14 of 365
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MR-372-J84-13B200$108.mif
V13
DIESEL INJECTION
Fault finding – System operation
EDC16
Program No: C1
Vdiag No: 18, 1C, 20,
50, 58, 5C
13B
c) Functions hosted:
Air conditioning management assistance:
In the case of vehicles with climate control, the EDC16 system has the option of deactivating the air conditioning via
the UCH, under certain conditions of use:
– when requested by the driver,
– when starting the engine,
– if the engine overheats (in order to reduce the power the engine has to supply),
– when the engine speed is kept at a very high level (to protect the compressor),
– during transition phases (e.g. high acceleration demand for overtaking, anti-stalling and moving off). These
conditions are only taken into account if they do not occur repeatedly, so as to prevent system instabilities
(erratic deactivation),
– when certain faults appear.
Cold loop air conditioning management (Mégane II only):
The air conditioning is the cold loop type and its management shared between several computers.
The injection computer is responsible for:
– authorising cold requests according to the refrigerant pressure, the engine coolant temperature and the engine
speed,
– calculating the power absorbed by the compressor (from the refrigerant pressure),
– requesting operation of the GMV, from the UPC, according to the vehicle speed, the refrigerant pressure and the
engine coolant temperature.
The driver requests the air conditioning to be switched on by means of the ventilation selector coupled to a switch.
The cold air request is authorised or denied depending on the pressure measured. If this pressure is outside the
operating limits, the cold loop program is not activated.
Management of the damper valve:
The damper valve has three functions:
– the valve closes in order to block the passage of air towards the cylinders to shut off the engine. The aim of this is
to stop the engine as quickly as possible and to reduce instabilities as the engine is switched off.
– a "valving" function depending on the various engine functions: the damper valve closes by a few % in order to
create a venturi effect in the EGR valve flow section.
The aim of this is to accelerate the EGR gas flow rate and to reduce the emission of pollutants.
– regulatory function during the regeneration of the particle filter.
Thermoplunger management (only for Vdiag 58, 5C,18, 1C and 20):
This vehicle is fitted with thermoplungers. They are managed and activated by the injection system.
See configuration reading LC056 Thermoplungers: WITH or WITHOUT.
When necessary, the thermoplungers are actuated by the injection system only during particle filter
regeneration by means of a specific unit.
The maximum number of thermoplungers that can be managed is four; their activation depends mainly on the
coolant temperature (< 15°C) and air temperature (< 5°C).
Page 20 of 365
13B-20
MR-372-J84-13B200$108.mif
V13
DIESEL INJECTION
Fault finding – System operation
EDC16
Program No: C1
Vdiag No: 18, 1C, 20,
50, 58, 5C
13B
2. System faults displayed by the OBD
Only a few faults are displayed by the OBD system:
– DF001 Coolant temperature sensor circuit.
– DF003 Atmospheric pressure sensor circuit.
– DF011 Sensor supply voltage no. 1.
– DF012 Sensor supply voltage no. 2.
– DF013 Sensor supply voltage no. 3.
– DF038 Computer in 6.DEF EEPROM fault.
– DF040 Cylinder 1 injector circuit in CO Open circuit.
– DF041 Cylinder 2 injector circuit in CO Open circuit.
– DF042 Cylinder 3 injector circuit in CO Open circuit.
– DF043 Cylinder 4 injector circuit in CO Open circuit.
– DF054 Turbocharging solenoid valve control circuit in CC.0 Short circuit to earth.
– DF056 Air flowmeter circuit.
– DF209 EGR valve position sensor circuit.
– DF310 Particle filter upstream temp.* sensor.
– DF315 Particle filter diff.* pressure sensor.
– DF504 Automatic transmission.
– DF621 EGR valve jammed open.
– DF717 Particle filter upstream pressure.
– DF953 Particle filter absent.
Some repair operations require programming to ensure that certain engine components function correctly.
Follow the programming procedures (see Replacement of components), if replacing the exhaust gas
recirculation valve or an injector.
3. OBD fault clearing conditions
An OBD fault is cleared in several steps.
The fault present in the diagnostic tool will only be stored (after a repair operation) after the vehicle has been
driven 3 times.
The OBD warning light will only go out after these 3 trips.
The instrument panel warning light coming on does not automatically mean that the system has a fault.
In order for the OBD fault and display parameters to be cleared from the computer, the system requires
40 engine heating cycles.
An engine heating cycle is a driving cycle during which:
– the engine coolant temperature reaches at least 71.1°C,
– the engine coolant temperature varies by 22.2°C in relation to the engine starting temperature.
If one of these conditions is not fulfilled, the OBD fault will still be present or stored on the injection
computer.
* diff: differential
* temp: temperature
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V13
DIESEL INJECTION
Fault finding – Fault summary table
EDC16
Program No: C1
Vdiag No: 18, 1C, 20,
50, 58, 5C
13B
*Temp: temperature
*drg: during
*regen: regeneration
*diff: differentialTool
faultDiagnostic tool titleAssociated
DTCLevel 1 fault
warning light
(Orange
heater plugs
"on" indicator
light)Level 2 fault
warning light
(Red
overheating
warning light)No fault
warning
light onOBD
warning
light lit
DF315Particle filter diff.*
pressure sensor 470CO/CO.0/
CC.1/1.DEF
2.DEFCO/CO.0/
CC.1/
1.DEF/
2.DEF
DF485Catalytic converter
fault finding422 X …
DF504Automatic
transmissionC101 1.DEF 1.DEF
DF532Alternator charge
signal2502CC.0/CC.1/
1.DEF/
2.DEF
DF619EGR valve jammed
open2142 X
DF620EGR valve fouled 2141 X
DF621EGR valve is jammed
open (OBD fault)2413 X X
DF652Turbine upstream
temperature sensor
circuit242ACO/CC.0/
CO.1/ CC.1/
1.DEF
DF717Particle filter
upstream pressure1480 1.DEF 1.DEF
DF778Turbine upstream
temperature control242B1.DEF/
2.DEF
DF890Movement drg*
particle filter regen.*0297 X
DF899Regeneration
temperature limit
exceeded 3031 X
DF953Particle filter absent 2002 X X
DF1070Cold loop 534
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V13
13B
DIESEL INJECTION
Fault finding – Interpretation of faults
DF001
PRESENT
OR
STOREDCOOLANT TEMPERATURE SENSOR CIRCUIT
CC.0: Short circuit to earth
CO.1: Open circuit or short circuit to + 12 V
NOTESConditions for applying the fault finding procedure to stored faults:
The fault is declared present during engine starting attempts or while the engine is
running.
Special notes:
If the fault is present:
– the coolant temperature: PR064 Coolant temperature is fixed at 11 9 ° C,
– the preheating phase is greater than 10 seconds,
– the low speed motor-driven fan assembly (GMV 1) is continuously supplied,
–if fan assembly 1 is faulty, then fan assembly 2 is activated on vehicles equipped
with air conditioning,
– the level 1 warning light is lit,
– the OBD warning light illuminates after three consecutive driving cycles (start the
engine
+ 5 seconds, then switch off the ignition and wait for 1 minute).
Use bornier Elé. 1681 or Elé. 1590 for all operations on the computer connectors.
Check the coolant temperature sensor connections.
Check the injection computer connections.
Repair if necessary.
Measure the resistance of the coolant temperature sensor between connections 3C and 3JK.
Replace the sensor if its resistance is not approximately:
68780 Ω < X < 82780 Ω at - 40°C
12338 Ω < X < 12582 Ω at - 10°C
2140 Ω < X < 2364 Ω at 25°C
772 Ω < X < 850 Ω at 50°C
275 Ω < X < 291 Ω at 80°C
11 2 Ω < X < 118 Ω at 110°C
85 Ω < X < 89 Ω at 120°C
Check the insulation, continuity and the absence of interference resistance on the following connections:
– connection code3C,
– connection code 3JK,
between components 120 and 244.
If the connection or connections are faulty and there is a repair method (see Technical Note 6015A, Repairing
electrical wiring, Wiring: Precautions for repair), repair the wiring, otherwise replace it.
If the fault is still present, replace the coolant temperature sensor.
AFTER REPAIRDeal with any faults.
Carry out a road test followed by another check with the diagnostic tool.
EDC16_V50_DF001/EDC16_V58_DF001/EDC16_V5C_DF001/EDC16_V18_DF001/EDC16_V1C_DF001/EDC16_V20_DF001EDC16
Program No.: C1
Vdiag no.: 18, 1C, 20,
50, 58, 5C
MR-372-J84-13B200$252.mif
Page 36 of 365
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V13
DIESEL INJECTION
Fault finding – Interpretation of faults
EDC16
Program No.: C1
Vdiag no.: 18, 1C, 20,
50, 58, 5C
13B
DF004
CONTINUED
CC.1
NOTESNone
Check the turbocharger pressure sensor connections.
Check the injection computer connections.
Repair if necessary.
Check the continuity and insulation from + 12 V of the following connections:
– connection code 3LQ,
– connection code 3LN,
– connection code 3LP,
between components 120 and 1071.
If the connection or connections are faulty and there is a repair method (see Technical Note 6015A, Repairing
electrical wiring, Wiring: Precautions for repair), repair the wiring, otherwise replace it.
If the fault is still present, replace the turbocharging pressure sensor.
1.DEF
NOTESNone
In the event of a combination of faults with DF003 Atmospheric pressure sensor circuit, display parameter
PR041 Turbocharging pressure.
If this value is stuck at 750 mbar and PR035 Atmospheric pressure is displaying a different value, replace
the turbocharging pressure sensor.
Check the turbocharger pressure sensor connections.
Check the injection computer connections.
Repair if necessary.
Check for continuity and the absence of interference resistance of the following connections:
– connection code 3LQ,
– connection code 3LN,
– connection code 3LP.
between components 120 and 1071.
If the connection or connections are faulty and there is a repair method (see Technical Note 6015A, Repairing
electrical wiring, Wiring: Precautions for repair), repair the wiring, otherwise replace it.
If the fault is still present, contact the Techline.
AFTER REPAIRDeal with any faults.
Carry out a road test followed by another check with the diagnostic tool.
Page 37 of 365
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V13
DIESEL INJECTION
Fault finding – Interpretation of faults
EDC16
Program No.: C1
Vdiag no.: 18, 1C, 20,
50, 58, 5C
13B
DF005
PRESENT
OR
STOREDENGINE SPEED SENSOR CIRCUIT
1.DEF : No signal
2.DEF : Inconsistent signal
NOTESConditions for applying the fault finding procedure to a stored fault:
The fault is declared present during engine starting attempts or while the engine is
running.
Special notes:
Use bornier Ele. 1681 or Ele. 1590 for all operations on the computer connectors.
The engine speed sensor is consistent with the camshaft sensor.
If the fault is present:
– it is impossible to start the engine or the engine stops,
– the level 2 warning light is lit.
Check the engine speed sensor connections.
Repair if necessary.
Check that the sensor is correctly mounted and that the flywheel target is not damaged.
Check that the gap between the engine speed sensor and the engine flywheel is 0.5 to 1.8 mm.
Measure the resistance of the engine speed sensor between terminals A and B of its black connector.
Replace the engine speed sensor if its winding resistance is not 510 Ω < X < 850 Ω for an engine temperature of
20°C.
Check the injection computer connections.
Repair if necessary.
Check for continuity and the absence of interference resistance of the following connections:
– connection code 3BG,
– connection code 3BL.
between components 120 and 149.
If the connection or connections are faulty and there is a repair method (see Technical Note 6015A, Repairing
electrical wiring, Wiring: Precautions for repair), repair the wiring, otherwise replace it.
If the fault is still present, contact the Techline.
AFTER REPAIRDeal with any faults.
Carry out a road test followed by another check with the diagnostic tool.
EDC16_V50_DF005/EDC16_V58_DF005/EDC16_V5C_DF005/EDC16_V18_DF005/EDC16_V1C_DF005/EDC16_V20_DF005
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MR-372-J84-13B200$252.mif
V13
DIESEL INJECTION
Fault finding – Interpretation of faults
EDC16
Program No.: C1
Vdiag no.: 18, 1C, 20,
50, 58, 5C
13B
DF007
CONTINUED
CO.1
NOTESNone.
Check the rail pressure sensor connectors.
Check the injection computer connections.
Repair if necessary.
Check the continuity and insulation from + 12 V of the following connections:
– connection code 3LY,
– connection code 3LZ,
– connection code 3LX,
between components 120 and 1032.
If the connection or connections are faulty and there is a repair method (see Technical Note 6015A, Repairing
electrical wiring, Wiring: Precautions for repair), repair the wiring, otherwise replace it.
If the fault is still present, replace the rail pressure sensor and tighten it to 35 ± 5 N.m.
Observe the safety advice (see Introduction).
1.DEF
NOTESNone
Check the rail pressure sensor connectors.
Check the injection computer connections.
Repair if necessary.
Check the continuity and absence of interference resistance on the following connections:
– connection code 3LY,
– connection code 3LZ,
– connection code 3LX,
between components 120 and 1032.
If the connection or connections are faulty and there is a repair method (see Technical Note 6015A, Repairing
electrical wiring, Wiring: Precautions for repair), repair the wiring, otherwise replace it.
With the ignition on, and engine switched off for over 1 minute:
Display parameter PR038 Rail pressure in the Fuel circuit, Engine management tab.
– If the value is below 50 bar, the sensor is in order. In this case, contact the Techline.
– If the pressure is above 50 bar, replace the rail pressure sensor and tighten it to 35 ± 5 N.m.
Observe the safety instructions (see Introduction).
AFTER REPAIRDeal with any faults.
Carry out a road test followed by another check with the diagnostic tool.
Page 42 of 365
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MR-372-J84-13B200$252.mif
V13
DIESEL INJECTION
Fault finding – Interpretation of faults
EDC16
Program No.: C1
Vdiag no.: 18, 1C, 20,
50, 58, 5C
13B
DF008
CONTINUED 2
1.DEF
NOTESNone
Check the pedal potentiometer connections.
Check the injection computer connections.
Repair if necessary.
Check the continuity and absence of interference resistance of the following connections:
– connection code 3LS,
– connection code 3LR,
– connection code 3LT,
– connection code3LW,
– connection code 3LU,
– connection code 3LV.
between components 120 and 921.
If the connection or connections are faulty and there is a repair method (see Technical Note 6015A, Repairing
electrical wiring, Wiring: Precautions for repair), repair the wiring, otherwise replace it.
If the fault is still present, replace the pedal potentiometer.
2.DEF
NOTESNone
Check the mechanical condition of the accelerator pedal:
– locked in full load position,
– with the pedal blocked by an external component.
Repair if necessary.
Check the brake light switch.
Vary the position of the pedal and refer to the conformity check in order to check the operating values of the
accelerator pedal potentiometer.
If the values displayed are inconsistent, replace the accelerator pedal potentiometer.
AFTER REPAIRDeal with any faults.
Carry out a road test followed by another check with the diagnostic tool.