air conditioning RENAULT SCENIC 2011 J95 / 3.G Engine And Peripherals Workshop Manual
[x] Cancel search | Manufacturer: RENAULT, Model Year: 2011, Model line: SCENIC, Model: RENAULT SCENIC 2011 J95 / 3.GPages: 198, PDF Size: 0.85 MB
Page 9 of 198
13B-9V4 MR-372-J84-13B000$020.mif
DIESEL INJECTION
Fault finding – System operation13B
DDCR INJECTION
Vdiag No.: 44, 48
Rail pressure check
The quality of combustion is influenced by the size of the atomised droplets in the cylinder. In the combustion
chamber, smaller fuel droplets will have time to burn fully, and will not produce smoke or unburned particles. To
meet the pollution requirements, the droplet size, and therefore the size of the injection holes, must be reduced.
With smaller holes, less fuel will be able to be introduced at a given pressure, which limits the power. To handle this
drawback, the injected fuel flow has to be increased, which means a pressure increase (and more apertures on the
injector nozzles). For the DDCR injection system, the pressure reaches 1400 bar in the rail, and must be constantly
regulated. The measuring circuit consists of an active pressure sensor on the rail connected to an analogue port on
the computer.
The High Pressure pump is supplied at low pressure (5bar) by a built-in transfer pump. This pump supplies the rail.
The rail filling pressure is controlled by the filling valve (IMV) and the discharge pressure is controlled by the injector
valves. This compensates for pressure drops. The filling actuator enables the high pressure pump to supply just
the exact quantity of diesel fuel required to maintain the rail pressure. This mechanism minimises the heat
generated and improves engine output.
In order to discharge the rail using the injector valves, the valves are actuated by short electrical pulses which are:
– short enough not to open the injector (and pass through the return circuit from the injectors),
– long enough to open the valves and discharge the rail.
The fuel surplus is sent back to the fuel filter or the tank, according to its flow. If there is no IMV control, the rail
pressure is limited by a discharge valve fitted on the pump.
Idling speed regulation
The computer handles the calculation of idling speed. This has to take account of the instantaneous power level to
be supplied, according to the following factors:
– Engine coolant temperature
– Gear engaged
– Battery charging
– Electrical consumers (Heating elements, Air conditioning, Fan assembly, Heated windscreen, etc.) active or
inactive
Individual injector correction (C2I)
The DDCR system injectors must be calibrated with corrective values to adjust their flow precisely. Each injector is
calibrated for different pressures on a test bench, and its specifications are shown on a label attached to the body of
the injector holders. These individual correction values are then written to the computer EEPROM, which can then
actuate the injectors by taking into account their manufacturing dispersion.
Page 12 of 198
13B-12V4 MR-372-J84-13B000$020.mif
DIESEL INJECTION
Fault finding – System operation13B
DDCR INJECTION
Vdiag No.: 44, 48
Functions included
Air conditioning management assistance
For vehicles with air conditioning, the DDCR system can switch off the air conditioning under certain engine
operating conditions:
– when requested by the driver,
– when starting the engine,
– if the engine overheats (in order to reduce the power the engine has to supply),
– when the engine speed is kept at a very high level (to protect the compressor),
– during transition phases (e.g. under heavy acceleration when overtaking, anti-stalling and moving off strategies).
These conditions are only taken into account when they do not occur repeatedly, in order to prevent system
instabilities (erratic deactivations),
– when certain faults appear.
Cold loop air conditioning management
The air conditioning is the cold loop type and its management shared between several computers. The injection
computer is responsible for:
– managing demand for cold air according to the passenger compartment commands and the pressure value,
– determining the power absorbed by the compressor from the pressure,
– determining the fan unit commands according to vehicle speed and pressure.
The driver requests the air conditioning to be switched on by means of the ventilation selector coupled to a switch.
The cold air request is authorised or denied depending on the pressure measured. If this pressure is outside
the operating limits, the cold loop program is not activated.
Thermal regulation of the passenger compartment heating circuit
In a direct injection engine, fuel is injected directly into the combustion chamber. This leads to heat being lost
through the upper part of the engine and consequently, the cylinder head cooling circuit is smaller in size.
The effect of this is that the temperature of the coolant flowing through this circuit rises more slowly. However, this
coolant is also used by the passenger compartment heating system. In very cold conditions, it is therefore difficult to
achieve a comfortable passenger compartment temperature quickly.
To limit the time taken to warm up the system, air heating resistors, called RCHs, are fitted into the passenger
compartment heating circuit. The UCH decides whether the RCH are required, the UPC physically actuates
the RCH, and the injection computer determines whether to limit the power supplied to the RCH depending on
alternator charge, and also whether to disable them according to engine speed, load and vehicle speed. NOTE:
Fan unit actuation requests can be made by the injection computer, but these are sent on the CAN. These requests
depend on the air conditioning but also on the coolant temperature and vehicle speed.
Page 18 of 198
13B-18V4 MR-372-J84-13B000$030.mif
13B
DDCR INJECTION
Vdiag No.: 44, 48
COMPUTER REPLACEMENT, PROGRAMMING AND REPROGRAMMING OPERATIONS
Before reprogramming or removing the computer in After-Sales operations, save the following data to the
diagnostic tool:
– The C2I parameters (individual injector correction) and the engine adaptives using command SC003 Save
computer data.
The system can be reprogrammed with the diagnostic socket using the RENAULT CLIP diagnostic tool
(Consult Technical Note 3585A, Computer programming and reprogramming procedure, and follow the
instructions given by the diagnostic tool).
Any time the computer has been reprogrammed
– Use the diagnostic tool command SC001 Enter saved data to restore the C2I and the engine adaptives.
– Use command AC028 Static test to reinitialise the computer (fan assembly, etc.).
– When changing the pump, refer to the high pressure pump replacement procedure (consult Technical Note 5011A,
Repriming Delphi high pressure pumps on K9K engines).
– Switch the ignition off and then on again.
–Activate the starter without releasing the key until the engine starts (the engine start time can be up to 20
seconds).
– Stop the engine (to initialise the computer) and wait 30 seconds.
– Switch the ignition on again and use the diagnostic tool to carry out the following steps:
– Run command VP010 Enter VIN.
– After injection system programming, stored faults may appear on other computers. Clear the memory of these
computers. IMPORTANT:
Before reprogramming the injection computer, move the main Cruise control/Speed limiter switch to the rest
position. The information about the cruise control or the speed limiter displayed on the instrument panel
disappears.
Otherwise, if the main switch remains in the cruise control or speed limiter position during and after reprogramming,
the Cruise control/Speed limiter function will not be operational.
The procedure for resetting the function is as follows:
Vehicle ignition on.
Main switch in rest position (the computer then detects the rest position).
Switch in Cruise control position to activate the Cruise control function.
Switch in Speed limiter position to activate the Speed limiter function.
IMPORTANT
– Switch on the diagnostic tool (mains or cigarette lighter supply).
– Connect a battery charger.
– Switch off all electrical consumers (lights, interior lights, air conditioning, radio/CD, etc.).
– Wait for the engine to cool (engine coolant temperature below 60°C and air temperature below 50°C).
DIESEL INJECTION
Fault finding – Replacement of components
Page 24 of 198
13B-24
AFTER REPAIRDeal with any faults displayed by the diagnostic tool. Clear the computer fault memory.
Carry out a road test followed by another check with the diagnostic tool.
V4 MR-372-J84-13B000$061.mif
13B
DDCR INJECTION
Vdiag No.: 44, 48
DF001
PRESENTCOOLANT TEMPERATURE SENSOR CIRCUITCO.1: Open circuit or short circuit to + 12 volts
CC.0: Short circuit to earth
NOTESSpecial notes:
If DF001 is present, the fan assembly is activated at low speed (fan assembly 1). If fan
assembly 1 is faulty, fan assembly 2 is activated for vehicles fitted with air conditioning.
Check the connection and condition of the 4-track connector for the coolant temperature sensor.
Repair if necessary.
Check the connection and condition of the computer 48-track brown connector B.
Repair if necessary.
Measure the resistance of the coolant temperature sensor between tracks 2 and 3.
Replace the coolant temperature sensor if the resistance is not 2252 Ω ± 112.16 Ω at 25°C.
Check the insulation, continuity and the absence of interference resistance on the following connections:
Sensor connector track 2 Track H3 computer connector B
Sensor connector track 3 Track H2 computer connector B
Sensor connector track 1 Instrument panel
Sensor connector track 4 Instrument panel
Repair if necessary.
DDCR_V44_DF001P/DDCR_V48_DF001P
DIESEL INJECTION
Fault finding – Interpretation of faults
Page 53 of 198
13B-53
AFTER REPAIRDeal with any faults displayed by the diagnostic tool. Clear the computer fault memory.
Carry out a road test followed by another check with the diagnostic tool.
V4 MR-372-J84-13B000$061.mif
DIESEL INJECTION
Fault finding – Interpretation of faults13B
DDCR INJECTION
Vdiag No.: 44, 48
DF049
STOREDREFRIGERANT SENSOR CIRCUITCO.1: Open circuit or short circuit to + 12 volts.
CC.0: Short circuit to earth.
NOTESConditions for applying the fault finding procedure to a stored fault:
The fault is present when the engine is running and the air conditioning is on.
Priority when dealing with several faults: - Deal first with fault DF113 Sensor supply
voltage.
Check the connection and condition of the refrigerant pressure sensor connector.
Repair if necessary.
Check the connection and condition of the computer's 32-track grey connector C.
Repair if necessary.
Check the insulation, continuity and the absence of interference resistance on the following connections:
Sensor connector track BTrack C4 computer connector C
Sensor connector track CTrack C3 computer connector C
Sensor connector track ATrack C3 computer connector C
Repair if necessary.
DDCR_V44_DF049M/DDCR_V48_DF049M
Page 82 of 198
13B-82
AFTER REPAIRDeal with any faults declared by the diagnostic tool. Clear the computer fault memory.
Carry out a road test followed by another check with the diagnostic tool.
V4 MR-372-J84-13B000$062.mif
DIESEL INJECTION
Fault finding – Interpretation of faults13B
DDCR INJECTION
Vdiag No.: 44, 48
DF1070
PRESENT
OR
STOREDCOLD LOOP
1.DEF: Jammed component
NOTESConditions for applying fault finding procedures to stored faults:
The fault is declared present with the engine running and with a climate control request.
Priorities when dealing with a number of faults:
– DF049 Refrigerant sensor circuit if it is present or stored.
When the fault is present or stored, the heating and air conditioning system is inhibited. There is no longer any air
conditioning.
Check fuse F22 (10 A) of the UPC, component code 1337.
Check the connector of the air conditioning compressor, component code 171.
If the connector is faulty and there is a repair method (see Technical Note 6015A, Repairing electrical wiring,
Wiring: Precautions for repair), repair the connector, otherwise replace the wiring.
Check the wiring of the air conditioning compressor.
If the wiring is faulty and there is a repair procedure (see Technical Note 6015A, Repairing electrical wiring,
Wiring: Precautions for repair), repair the wiring, otherwise replace the wiring.
Manually check if the compressor is jammed (turn the clutch plate manually to check that there is no point of
resistance). In the event of jamming, replace the air conditioning compressor (see MR 364 (Mégane II), MR 370
(Scénic II), Mechanical, 62A, Air conditioning, Compressor: Removal - Refitting).
Top up the refrigerant, check for any leaks, and repair if necessary (see MR 364 (Mégane II), MR 370 (Scénic II),
Mechanical, 62A, Air conditioning, Refrigerant circuit: Draining - Filling).
DDCR__V44_DF1070 / DDCR_V48_DF1070
Page 89 of 198
13B-89V4 MR-372-J84-13B000$070.mif
DIESEL INJECTION
Fault finding – Conformity check13B
DDCR INJECTION
Vdiag No.: 44, 48
COLD LOOP SUB-FUNCTION:
NOTESOnly check conformity after a full check with the diagnostic tool.
The values shown in this conformity check are given as examples.
Application conditions: Engine off, ignition on.
FunctionParameter or Status
Check or actionDisplay and notes Fault finding
Air conditioning
presentET079: Air
conditioning
present.
YESIndicates whether the vehicle is
fitted with air conditioning or not.
- YES: Air conditioning is
detected by the injection
computer.
- NO: Air conditioning is not
detected by the injection
computer.If inconsistent with the vehicle
equipment, perform a multiplex
network test and apply the
associated procedure.
Compressor
activation requestET088: Compressor
activation request.
INACTIVEThe injection requests the
Protection and Switching Unit
(via the multiplex network) to
start the compressor.
- ACTIVE: The multiplex network
must not be faulty on the
Automatic transmission,
Protection and Switching Unit, or
UCH systems. The UCH should
request the injection to be
engaged. The coolant pressure
sensor must not be defective.
Satisfactory engine operating
conditions (Coolant temperature,
engine load, etc.).
- INACTIVE: One of the above
conditions is not fulfilled.NONE
Page 90 of 198
13B-90V4 MR-372-J84-13B000$070.mif
DIESEL INJECTION
Fault finding – Conformity check13B
DDCR INJECTION
Vdiag No.: 44, 48
COLD LOOP SUB-FUNCTION (continued 1):
NOTESOnly check conformity after a full check with the diagnostic tool.
The values shown in this conformity check are given as examples.
Application conditions: Engine off, ignition on.
FunctionParameter or Status
Check or actionDisplay and notes Fault finding
Air conditioning
authorisedET004: Air
conditioning
authorised.
NONon operational information,
designed solely for fault finding
purposes.
- YES: Satisfactory engine
operating conditions (coolant
temperature, engine load etc.).
The vehicle is not in a specific
movement phase (hill start, start
from stop etc.).
- NO: One of the above
conditions is not fulfilled.NONE
Refrigerant
pressure.PR037: Refrigerant
pressure.Gives the value in BAR for the
refrigerant fluid in the system.
2 bar < PR037 < 27 bar
Default value: 0 barIf there is a fault apply the fault
finding procedure for DF049
"Refrigerant sensor circuit". If
the fault is still present, replace
the refrigerant sensor.
Engine speedPR055: Engine
speed.Indicates the engine's speed of
rotation in rpm.In the event of a fault, apply the
fault finding procedure for
DF005 "Engine speed sensor
circuit".
Fast idle speed
requestET023: Fast idle
speed request.
ABSENTThe UCH requests fast idle speed
from the injection.
- ABSENT: The UCH did not make
a request.
- PRESENT: The UCH made
a request.If ET023 is inconsistent, carry
out a multiplex network test
using the diagnostic tool. If the
test is correct, consult the fault
finding procedure for the UCH.
Coolant
temperaturePR064: Coolant
temperature.
Warm: 90°CIndicates the coolant
temperature in °C.
Default value: 80°CIn the event of a fault, consult
the interpretation of parameter
PR064 Coolant temperature.
Page 91 of 198
13B-91V4 MR-372-J84-13B000$070.mif
DIESEL INJECTION
Fault finding – Conformity check13B
DDCR INJECTION
Vdiag No.: 44, 48
COLD LOOP SUB-FUNCTION (continued 2):
* When the air conditioning is requested with the engine idling and the vehicle speed = 0 mph (0 km/h),
ET022 will always be ACTIVE and ET021 INACTIVE (unless refrigerant pressure > 15 bar, vehicle speed
= 0 mph, and high coolant temperature). The fan assemblies are disabled under certain coolant temperature
conditions when driving.
When the UPC stops receiving multiplex transmissions from the injection, the fan assemblies are
constantly activated.
NOTESOnly check conformity after a full check with the diagnostic tool.
The values shown in this conformity check are given as examples.
Application conditions: Engine off, ignition on.
FunctionParameter or Status
Check or actionDisplay and notes Fault finding
Vehicle speedPR089: Vehicle
speed.Indicates the vehicle speed in mph.
This parameter is transmitted by the
ABS computer or by the vehicle
speed ECU. This signal is
transmitted to the injection system
on the multiplex network.Test the multiplex network.
Refer to fault finding for the
ABS or the vehicle speed
ECU.
Power consumed
by the air
conditioning
compressorPR125: Power
consumed by the air
conditioning
compressor.
0 WIndicates the power consumed by
the compressor.NONE
Speed request
for fan
assembly*ET022: Low speed
fan assembly
request.
INACTIVE.The injection requests the UPC to
start the fans.
- INACTIVE: Because engine speed
= 0 rpm.
- ACTIVE: Engine speed = idle
speed, correct refrigerant pressure
and vehicle speed = 0 mph (km/h),
or high coolant temperature.NONE
Speed request
for fan
assembly*ET021: High speed
fan assembly
request.
INACTIVE.The injection requests the UPC to
start the fans.
- INACTIVE: Because engine speed
= 0 rpm.
- ACTIVE: Engine speed = idle
speed. Refrigerant pressure
> 15 bar, vehicle speed = 0 mph,
or high coolant temperature.NONE
Page 109 of 198
13B-109V4 MR-372-J84-13B000$070.mif
DIESEL INJECTION
Fault finding – Conformity check13B
DDCR INJECTION
Vdiag No.: 44, 48
COLD LOOP SUB-FUNCTION:
NOTESOnly check conformity after a full check with the diagnostic tool.
The values shown in this conformity check are given as examples.
Application conditions: Engine off, ignition on.
FunctionParameter or
Status Check
or actionDisplay and notes Fault finding
Air conditioning
presentET079: Air
conditioning
present.
YESIndicates whether the vehicle is fitted with air
conditioning or not.
- YES: Air conditioning is detected by the injection
computer.
- NO: Air conditioning is not detected by the
injection computer.If inconsistent with
the vehicle
equipment, perform
a multiplex network
test and apply the
associated
procedure.
Compressor
activation
requestET088:
Compressor
activation
request.
INACTIVEThe injection requests the Protection and
Switching Unit (via the multiplex network) to
start the compressor.
- ACTIVE: The multiplex network must not be faulty
on the Automatic transmission, Protection and
Switching Unit, or UCH systems. The UCH should
request the injection to be engaged. The coolant
pressure sensor must not be defective. Satisfactory
engine operating conditions (coolant temperature,
engine load etc.).
- INACTIVE: One of the above conditions has not
been met or no request has been made by the
driver, so ET004 = NO.NONE
Air conditioning
authorisedET004: Air
conditioning
authorised.
NONon operational information, designed solely
for fault finding purposes.
- YES: Satisfactory engine operating conditions
(coolant temperature, engine load, etc.). The
vehicle is not in a specific movement phase (hill
start, start from stop etc.).
- NO: One of the above conditions has not been
met or no request has been made by the driver, so
ET088 = INACTIVE.NONE