heater RENAULT SCENIC 2011 J95 / 3.G Engine And Peripherals Workshop Manual

13B-11V4 MR-372-J84-13B000$020.mif
DIESEL INJECTION
Fault finding – System operation13B
DDCR INJECTION
Vdiag No.: 44, 48
WITH FLOWMETER (K9K 728)
The flow of fresh air entering the engine is given by a hot wire ratiometric sensor. This flow sensor is used to
manage the amount of exhaust gas to be recirculated to ensure optimum recirculation rates. A fresh air temperature
sensor is built into the flowmeter.
Air flow measurement allows closed-loop control via the EGR valve.
Besides electrical faults with the sensor, there is a consistency test between the measured air flow and an estimated
air flow without EGR.
This flow evaluates the amount of fresh inlet air, based on the values supplied by the surrounding systems:
– the inlet air temperature measured by a sensor located after the turbocharger and/or after the intercooler (if fitted),
– the turbocharging pressure,
– the engine speed.
Pre-postheating actuation
Pre-postheating actuation consists of controlling the heater plugs and preheating warning light on the instrument
panel. The heater plugs are activated by relays, and the power is supplied from the battery. After the ignition is
switched on. Preheating is activated for a period of time. The warning light is illuminated for an activation period that
depends on the battery voltage, the atmospheric pressure, and the coolant temperature. When the temperature is
below a certain threshold, a postheating function can be used to improve the combustion stability, and consequently
engine operation (reducing unburnt particles and pollutant emissions).
Turbocharger control solenoid valve actuation
The turbocharger system comprises a solenoid valve that is used to actuate the vanes (or wastegate) to create an
overpressure or a vacuum in the inlet circuit.

13B-13V4 MR-372-J84-13B000$020.mif
DIESEL INJECTION
Fault finding – System operation13B
DDCR INJECTION
Vdiag No.: 44, 48
Cruise control/speed limiter management:
When activated, the cruise control function maintains the vehicle at a preselected speed, regardless of the driving
conditions encountered. Using the control buttons, the driver can increase or decrease the vehicle speed.
The cruise control function can be deactivated either by using the control buttons or by switching off the cruise
control function selection switch, or when system events are detected such as depressing the brake or clutch
pedals, or when system errors are detected such as an inconsistent vehicle speed or excessive vehicle
deceleration. The cruise control function can also be temporarily suspended when the driver wants to resume
control of the vehicle and exceed the selected cruising speed by depressing the accelerator pedal which then
exceeds the selected fuel flow. The cruising speed is resumed when the driver releases the accelerator pedal.
The cruise control function can be reactivated and the last cruising speed can be resumed after deactivating
the function for whatever reason until the vehicle ignition is switched off (i.e. for as long as computer supply not cut
off). The vehicle will then attempt to return to the cruising speed using a controlled vehicle acceleration rate.
When switched on (using the selection switch), the vehicle speed limiter function limits the vehicle speed to a preset
value. The driver controls the vehicle in the normal way using the accelerator pedal until the limit speed is reached.
If an attempt is made to exceed this speed, the system will ignore the pedal request and will control the vehicle
speed as the cruise control function would do, provided that the driver continues to press the accelerator pedal.
As with the cruise control function, the set speed can be altered by adjusting the control buttons, with single touches
or holding down.
For safety reasons, the cruising speed can be exceeded by depressing the accelerator pedal beyond the pedal
position limiting value. Vehicle speed is then controlled using the accelerator pedal until the vehicle speed is
decreased to below the cruising speed, when the limiter function is activated again.
The driver has the following controls for the cruise control/speed limiter function:
– accelerator pedal,
– brake pedal,
– clutch pedal,
– function selector switch, used to select cruise control or speed limiter operating mode.
Instrument panel display
The computer displays certain information on the instrument panel relating to engine operation. This concerns 5
functions: the MIL (Malfunction Indicator Lamp) of the EOBD (European On Board Diagnostic), pre-postheating,
the coolant temperature, and engine faults: Level 1 (non-critical fault) and Level 2 (emergency stop). These five
functions are represented by 3 warning lights or messages displayed by the on-board computer.
Pre-postheating warning light
This light is used both as an in-operation indicator light and as a system fault indicator:
– permanently lit during + after ignition feed: indicates preheating of the heater plugs.
After preheating and an automatic timed 3 second off period, the warning light will come on if a Level 1 fault occurs
(leading to reduced operation and reduced safety levels. The driver should have repairs carried out as soon as
possible.)

13B-17V4 MR-372-J84-13B000$020.mif
DIESEL INJECTION
Fault finding – System operation13B
DDCR INJECTION
Vdiag No.: 44, 48
32-TRACK GREY CONNECTOR C
Description Tracks Tracks Description
Not used A1 E1 Not used
Water in diesel fuel detector earth A2 E2 Not used
Not used A3 E3 Not used
Not used A4 E4 Not used
Not used B1 F1 Supply relay control
Not used B2 F2 Preheating relay control
Water in diesel fuel detector signal B3 F3 Not used
Not used B4 F4 Not used
Not used C1 G1 Not used
Not used C2 G2 After relay + battery 1 earth
Refrigerant pressure sensor signal C3 G3 Refrigerant pressure sensor earth
Refrigerant pressure sensor supply C4 G4 Not used
Not used D1 H1 Potentiometer earth Gang 1
Not used D2 H2 Not used
Heater plug diag signal D3 H3 After relay + battery 2
Not used D4 H4 Not used
NOTE:
The supply voltage on tracks G2 and H2 is not measurable when the computer connector is disconnected.

13B-22V4 MR-372-J84-13B000$050.mif
13B
DDCR INJECTION
Vdiag No.: 44, 48
Tool faultAssociated
DTCDiagnostic tool title
DF001 0115 Coolant temperature sensor circuit
DF002 0070 Air temperature sensor circuit (728, 729)
DF003 2226 Atmospheric pressure sensor circuit
DF005 0335 Engine speed sensor circuit.
DF007 0190 Rail pressure sensor circuit
DF008 0225 Pedal potentiometer circuit track 1
DF009 2120 Pedal potentiometer circuit track 2
DF010 0409 EGR position sensor circuit
DF014 0500 Vehicle speed information circuit
DF015 0685 Main relay control circuit
DF016 0403 EGR control circuit
DF017 0382 Preheating unit control circuit
DF024 0231 Low pressure actuator control circuit
DF025 0380 Preheater unit diagnostic connection
DF026 0201 Cylinder 1 injector control circuit
DF027 0202 Cylinder 2 injector control circuit
DF028 0203 Cylinder 3 injector control circuit
DF029 0204 Cylinder 4 injector control circuit
DF037 0513 Engine immobiliser
DF038 0606 Computer
DF039 0110 Inlet air temperature sensor circuit
DF047 0560 Computer feed voltage
DIESEL INJECTION
Fault finding – Fault summary table

13B-39
AFTER REPAIRDeal with any faults displayed by the diagnostic tool. Clear the computer fault memory.
Carry out a road test followed by another check with the diagnostic tool.
V4 MR-372-J84-13B000$061.mif
DIESEL INJECTION
Fault finding – Interpretation of faults13B
DDCR INJECTION
Vdiag No.: 44, 48
DF025
PRESENTPRE-POSTHEATING UNIT DIAGNOSTIC LINE
NOTESSpecial notes: This fault directs the fault finding only with an open circuit.
Check the connection and condition of the preheating unit connector.
Repair if necessary.
Check the connection and condition of the heater plug connectors.
Repair if necessary.
Check the connection and condition of the computer's 32-track grey connector C.
Repair or replace if necessary.
Measure the resistance of each heater plug. The resistance must be less than 2 Ω.
Replace defective plugs.
Check the insulation, continuity and check for absence of interference resistance on the following
connection:
Computer connector C track F2 Track 8 preheating unit
Repair if necessary.
DDCR_V44_DF025P/DDCR_V48_DF025P

13B-146V4 MR-372-J84-13B000$110.mif
DIESEL INJECTION
Fault finding – Interpretation of parameters13B
DDCR INJECTION
Vdiag No.: 44, 48
CLEARING
RZ001: fault memory.
This command is used to clear stored faults from the computer's memory.
RZ002: EGR adaptives.
Run this command only when replacing the EGR valve.
RZ004: Pressure regulation parameters.
Run this command when replacing all 4 injectors at once. It enables you to reset the injector adaptive programs.
RZ005: Programming.
This command lets you reinitialise the entire computer configuration according to the vehicle.
COMMANDS
LPG - FUEL CIRCUIT tab
AC010: High-pressure pump.
This command lets you listen for the operation of the high pressure pump.
AC005 to AC008: Injectors of cylinders 1 to 4.
These commands let you listen for the injector on the selected cylinder.
AC028: Static test.
This command activates fault finding for the EGR and high pressure pump circuits.
AC029: High-pressure circuit seal check.
This command lets you check the high pressure circuit sealing after a procedure has been carried out.
AC212: New pump chamber filling.
Use this command only after replacing the high pressure pump (see High pressure pump replacement in
Replacement of components). This command is used to activate the pump repriming sequence.
IGNITION - PREHEATING tab
AC001: Preheating unit.
This command actuates the preheating unit to test the heater plug supply.
EMISSION CONTROL - OBD tab
AC002: EGR solenoid valve.
This command lets you listen to the mechanical operation of the EGR valve.
AC028: Static test.
This command activates fault finding for the EGR and high pressure pump circuits.
TURBO - INLET AIR CIRCUIT tab
AC004: Turbocharging solenoid valve.
This command lets you listen for the operation of the turbocharging solenoid valve.

13B-167
AFTER REPAIRCarry out a road test, then check with the diagnostic tool.
V4 MR-372-J84-13B000$140.mif
DIESEL INJECTION
Fault finding – Fault finding charts13B
InjectionDDCR
Vdiag No.: 44, 48
ALP2 The engine will not start
NOTESOnly consult this customer complaint after a complete check with the diagnostic tool.
Check that the fuel tank is correctly filled and that the fuel is correct: run TEST 13 Diesel fuel conformity check.
Check the levels of engine oil and coolant.
Check the air inlet circuit by running TEST 5 Inlet circuit check.
Is the catalytic converter clogged or damaged?Replace the catalytic converter (see MR
364 (Mégane II) or MR 370 (Scénic II),
Mechanical, 19B, Exhaust, Catalytic
converter: Removal - Refitting).
Check the air inlet circuit by running TEST 2 Electrical circuit check.
Check the electrical conformity of the heater plugs (the resistance value of the heater plug must be less than 2 Ω).
Is the timing set correctly? Carry out the necessary repairs.
Visually check the condition of the engine wiring harness.
YES
NO
NO
YES
A
DDCR_V44_ALP02/DDCR_V48_ALP02

13B-170
AFTER REPAIRCarry out a road test, then check with the diagnostic tool.
V4 MR-372-J84-13B000$140.mif
DIESEL INJECTION
Fault finding – Fault finding charts13B
InjectionDDCR
Vdiag No.: 44, 48
ALP3 The engine starts with difficulty, or starts then stalls
NOTESOnly consult this customer complaint after a complete check with the diagnostic tool.
Check that the fuel tank is correctly filled and that the fuel is correct by running TEST 13 Diesel fuel conformity
check.
Check the levels of engine oil and coolant.
Check the air inlet circuit: run test 5 Air inlet circuit check.
Is the catalytic converter clogged or damaged?Replace the catalytic converter (see MR 364
(Mégane II) or MR 370 (Scénic II),
Mechanical, 19B, Exhaust, Catalytic
converter: Removal - Refitting).
Check the electrical conformity of the heater plugs (the resistance value of the heater plug must be less than 2 Ω).
Is the timing set correctly? Carry out the necessary repairs.
Is the compression in order? Carry out the necessary repairs.
YES
NO
NO
YES
NO
YES
A
DDCR_V44_ALP03/DDCR_V48_ALP03

13B-174
AFTER REPAIRCarry out a road test, then check with the diagnostic tool.
V4 MR-372-J84-13B000$140.mif
DIESEL INJECTION
Fault finding – Fault finding charts13B
InjectionDDCR
Vdiag No.: 44, 48
ALP5 Rough idle (pumping)
NOTESOnly consult this customer complaint after a complete check with the diagnostic tool.
Check that the fuel tank is correctly filled and that the fuel is correct by running TEST 13 Diesel fuel conformity
check.
Check the low pressure circuit by running TEST 1 Low pressure circuit check.
Using the diagnostic tool, check that the injector codes (C2I) are correctly entered on the identification screen. If
not, configure the correct injector codes using command SC002 Enter injector codes.
Visually check the condition of the engine wiring harness.
Visually check that there are no leaks on the high pressure circuit by running TEST 7 High pressure circuit
sealing check.
Is the compression in order? Carry out the necessary repairs.
Check the electrical conformity of the heater plugs (the resistance value of the heater plug must be less than 2 Ω).
Check the high pressure system by running TEST 6 High pressure system check.
Contact the Techline if the customer complaint is still present.
NO
YES
DDCR_V44_ALP05/DDCR_V48_ALP05

13B-191
AFTER REPAIRCarry out a road test, then check with the diagnostic tool.
V4 MR-372-J84-13B000$140.mif
DIESEL INJECTION
Fault finding – Fault finding charts13B
InjectionDDCR
Vdiag No.: 44, 48
ALP16 Engine rattling, noisy engine, turbocharger noise
NOTESOnly consult this customer complaint after a full check with the diagnostic tool.
If the noise arises from the turbocharger, apply Technical Note 5164A, Noise fault finding.
Note:
Pay close attention to faulty components that might result in unjustified replacement of the turbocharger. For
example, whistling does not necessarily indicate damage to the turbocharger (this could be coming from the
exhaust, the timing, the gearbox, etc.).
Check that the fuel tank is correctly filled and that the fuel is correct by running TEST 13 Diesel fuel conformity
check.
Check the levels of engine oil and coolant.
Is the compression in order? Carry out the necessary repairs.
Check the electrical conformity of the heater plugs (the resistance value of the heater plug must be less than 2 Ω).
Using the diagnostic tool, check that the injector codes (C2I) are correctly entered on the identification screen. If
not, configure the correct injector codes using command SC002 Enter injector codes
NO
YES
A
DDCR_V44_ALP16/DDCR_V48_ALP16