diagram RENAULT TWINGO 2009 2.G Chasiss ABS Workshop Manual

Chassis
"The repair procedures given by the manufacturer in this document are based on the
technical specifications current when it was prepared.
The procedures may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from
which his vehicles are constructed."
V1
All rights reserved by Renault s.a.s.
Edition Anglaise
Copying or translating, in part or in full, of this document or use of the service part
reference numbering system is forbidden without the prior written authority of
Renault s.a.s.
© Renault s.a.s.
V1 MR-413-X44-38C000$000_engTOC.mif
ANTI-LOCK BRAKING SYSTEM
MK70 ABS
Vdiag No: 04
Fault finding - Introduction 38C - 2
Fault finding - List and location of components 38C - 7
Fault finding - Operating diagram 38C - 8
Fault finding - Function 38C - 9
Fault finding - Role of components 38C - 10
Fault finding - Defect and safe modes 38C - 11
Diagnostics - Replacing parts 38C - 12
Diagnostics - Configuration and Programming 38C - 13
Fault finding - Fault summary table 38C - 14
Fault finding - Interpretation of faults 38C - 15
Fault finding - Conformity check 38C - 51
Diagnostic - Summary table of statuses and parameters 38C - 52
Fault finding - Interpretation of statuses 38C - 53
Fault finding - Dealing with command modes 38C - 57
Fault finding - Command summary table 38C - 58
Fault finding - Dealing with command modes 38C - 59
Fault finding - Customer complaints 38C - 64
Fault finding - Fault Finding Chart 38C - 65
38C
MR-413-X44-38C000$000_engTOC.mif

38C-2
MR-413-X44-38C000$047_eng.mif
V1
38C
ANTI-LOCK BRAKING SYSTEM
Fault finding - Introduction
1. SCOPE OF THIS DOCUMENT
This document presents the fault finding procedure applicable to all computers with the following specifications:
2. PREREQUISITES FOR FAULT FINDING
Documentation type
Fault finding procedures (this manual):
–Assisted fault finding (integrated into the diagnostic tool), Dialogys.
Wiring Diagrams:
–Visu-Schéma (CD-ROM), paper.
Type of diagnostic tools
–CLIP
Special tooling required
Vehicle: New Twingo
Function concerned: MK70 ABSComputer name: TEVES ABS
Vdiag No.: 04
Special tooling required
Multimeter
Elé. 1681 Universal bornier
ABS_V04_PRELI
MK70 ABS
Vdiag No: 04
MR-413-X44-38C000$047_eng.mif

38C-8
MR-413-X44-38C000$141_eng.mif
V1
38C
ANTI-LOCK BRAKING SYSTEM
Fault finding - Operating diagram
Number Description
1Computer
2Hydraulic unit (8 solenoid valves)
3Electric power assisted steering
4Instrument panel - engine management
5Passive brake servo
6Brake lights switch
7Diagnostic socket
8Battery
9Wheel speed sensor
10Target
11Brake discs
MK70 ABS
Vdiag No: 04
MR-413-X44-38C000$141_eng.mif

38C-15
MR-413-X44-38C000$470_eng.mif
V1
38C
ANTI-LOCK BRAKING SYSTEM
Fault finding - Interpretation of faults
DF001
PRESENT
OR
STOREDCOMPUTER SUPPLY VOLTAGE
1.DEF: Feed voltage too low
2.DEF: Feed voltage too high
NOTESConditions for applying the fault finding procedure to stored faults:
Apply the fault finding procedure whether the fault is present or stored.
Use the Technical Note wiring diagram for New Twingo.
1.DEF
NOTESSpecial notes: This fault will appear in a road test
(speed greater than 12 mph (20 km/h)) if the computer
supply voltage is below the minimum operating voltage
(9.4 V < min battery voltage < 10 V).
Check the tightness and the condition of the battery terminals.
Check the battery voltage and carry out any work required to obtain the correct voltage (10 V < battery voltage
< 17 V).
Check the charging circuit (see 80A, battery).
Check the condition and position of the 15A and 20A fuses in the engine fuse and relay box.
Check the condition and position of the F10 5 A fuse in the Passenger compartment fuse box.
Consult section 81C, Fuses.
Check the connection and condition (possible damage to the wiring) of the connector of component 1094.
If the connector is faulty (see Technical Note 6015A, Repairing electrical wiring, wiring: Precautions for
repair), repair the connector, otherwise replace the wiring.
●Connector of component 1094 disconnected, check the insulation and continuity of connection MAH of
component 1094 (tightness, oxidisation etc.).
●Connectors of component 1094 and R107 disconnected, check the insulation and continuity of
connection AP5 between component 1094 and intermediate connector R107.
●Check the insulation and continuity of connection AP5 between intermediate connector R107 and
component 1016.
●Connectors of component 1094 and R67 disconnected, check the insulation and continuity of
connections BP8 and BP14 between component 1094 and intermediate connector R67.
●Check the insulation and continuity of connections BP8 and BP14 between intermediate connector R67
and component 597.
If the connection or connections are faulty (see Technical Note 6015A, Electrical wiring repair, Wiring:
Precautions for repair), repair the connectors or wiring, otherwise replace the wiring.
If the checks reveal no faults, perform a conformity check of component 597.
If all the checks are in order, reconnect the computer and clear the computer fault memory.
Exit the fault finding procedure and carry out a road test.
If the fault is still present, contact the Techline.
AFTER REPAIRClear the computer fault memory.
Carry out a road test followed by another check with the diagnostic tool.
ABS_V04_DF001
MK70 ABS
Vdiag No: 04
MR-413-X44-38C000$470_eng.mif

38C-17
MR-413-X44-38C000$470_eng.mif
V1
MK70 ABS
Vdiag No: 04ANTI-LOCK BRAKING SYSTEM
Fault finding - Interpretation of faults38C
DF006
PRESENT
OR
STOREDFRONT LEFT-HAND WHEEL SPEED SENSOR CIRCUIT
1.DEF: Fault on the wheel speed sensor circuit
NOTESConditions for applying the fault finding procedure to stored faults:
Follow the fault finding procedure described below for DF006 stored.
Use the Technical Note wiring diagram for New Twingo.
DF006 PRESENT
NOTESNone
Check the connection and condition (possible damage to the wiring) of the connector of component 1094.
Check the connection and condition (possible damage to the wiring) of the connector of component 153.
If the connector is faulty (see Technical Note 6015A, Repairing electrical wiring, wiring: Precautions for
repair), repair the connector, otherwise replace the wiring.
Check for a voltage of approximately 12 V between the two connections of component 153 near component 1094.
Is the voltage measured correct?
YES
Swap the 2 front wheel speed sensors over. Clear the computer fault memory.
Switch off the ignition. Switch on the ignition again.
If the fault initially declared as DF006 Front left wheel speed sensor circuit has
become a present DF026 Front right wheel speed sensor circuit, replace the wheel
speed sensor.
If the fault remains on the same side, the wiring between the computer and the sensor is
faulty.
Check insulation and continuity of connections 4C and 4E between
components 153 and 1094.
Also check the insulation between these 2 connections.
If the connection or connections are faulty (see Technical Note 6015A, Electrical
wiring repair, Wiring: Precautions for repair), repair the connectors or wiring,
otherwise replace the wiring.
Check insulation and continuity of connections 4C and 4E between
components 153 and 1094.
Also check the insulation between these 2 connections.
If the connection or connections are faulty (see Technical Note 6015A, Electrical
wiring repair, Wiring: Precautions for repair), repair the connectors or wiring,
otherwise replace the wiring.
If the fault is still present, contact the Techline.
NO
AFTER REPAIRClear the computer fault memory.
Carry out a road test followed by another check with the diagnostic tool.
ABS_V04_DF006

38C-19
MR-413-X44-38C000$470_eng.mif
V1
MK70 ABS
Vdiag No: 04ANTI-LOCK BRAKING SYSTEM
Fault finding - Interpretation of faults38C
DF007
PRESENT
OR
STOREDREAR LEFT-HAND WHEEL SPEED SENSOR CIRCUIT
1.DEF: Fault on the wheel speed sensor circuit
NOTESConditions for applying the fault finding procedure to stored faults:
Follow the fault finding procedure described below for DF007 stored.
Use the Technical Note wiring diagram for New Twingo.
DF007 PRESENT
NOTESNone
Check the connection and condition (possible damage to the wiring) of the connector of component 1094.
Check the connection and condition (possible damage to the wiring) of the connector of component 151.
If the connector is faulty (see Technical Note 6015A, Repairing electrical wiring, wiring: Precautions for
repair), repair the connector, otherwise replace the wiring.
Check for a voltage of approximately 12 V between the two connections of component 151 near
component 1094.
Is the voltage measured correct?
YES
Check insulation and continuity of connections 4G and 4H between
components 151 and 1094.
Also check the insulation between these 2 connections.
If the connection or connections are faulty (see Technical Note 6015A, Electrical
wiring repair, Wiring: Precautions for repair), repair the connectors or wiring,
otherwise replace the wiring.
If the checks reveal no faults, replace the speed sensor (see MR411 Mechanical
systems, 38C Wheel speed sensor, Removal - Refitting).
Check insulation and continuity of connections 4G and 4H between
components 151 and 1094.
Also check the insulation between these 2 connections.
If the connection or connections are faulty (see Technical Note 6015A, Electrical
wiring repair, Wiring: Precautions for repair), repair the connectors or wiring,
otherwise replace the wiring.
If all the checks are in order, contact Techline.
NO
AFTER REPAIRClear the computer fault memory.
Carry out a road test followed by another check with the diagnostic tool.
ABS_V04_DF007

38C-23
MR-413-X44-38C000$470_eng.mif
V1
ANTI-LOCK BRAKING SYSTEM
Fault finding - Interpretation of faults
MK70 ABS
Vdiag No: 04
38C
DF010
PRESENT
OR
STOREDPUMP MOTOR CIRCUIT
NOTESSpecial notes:
If this fault appears after the computer is replaced, the pump motor connection
has been twisted. Separate the hydraulic unit from the computer and restore the
connection to working order.
Conditions for applying the fault finding procedure to stored faults:
The fault is declared present after: Brake pedal held down and AC016 Test pump
motor actuator command.
Use the Technical Note wiring diagram for New Twingo.
Check the tightness and the condition of the battery terminals.
Check the condition and position of the 15A and 20A fuses in the engine fuse and relay box.
Check the condition and position of the F10 5A fuse in the Passenger compartment fuse box.
Consult section 81C, Fuses.
Check the connection and condition (possible damage to the wiring) of the connector of component 1094.
If the connector is faulty (see Technical Note 6015A, Repairing electrical wiring, wiring: Precautions for
repair), repair the connector, otherwise replace the wiring.
●Connector of component 1094 disconnected, check the insulation and continuity of connection MAH of
component 1094 (tightness, oxidisation etc.).
●Connectors of component 1094 and R107 disconnected, check the insulation and continuity of
connection AP5 between component 1094 and intermediate connector R107.
●Check the insulation and continuity of connection AP5 between intermediate connector R107 and
component 1016.
●Connectors of component 1094 and R67 disconnected, check the insulation and continuity of
connections BP8 and BP14 between component 1094 and intermediate connector R67.
●Check the insulation and continuity of connections BP8 and BP14 between intermediate connector R67
and component 597.
If the connection or connections are faulty (see Technical Note 6015A, Electrical wiring repair, Wiring:
Precautions for repair), repair the connectors or wiring, otherwise replace the wiring.
Use command AC016 Pump motor test. If the fault is still present (no sound of the pump turning or loss of
communication with the computer), replace the entire unit (pump mechanically seized, pump short circuited, etc.).
AFTER REPAIRClear the computer fault memory.
Carry out a road test followed by another check with the diagnostic tool.
ABS_V04_DF010

38C-26
MR-413-X44-38C000$470_eng.mif
V1
MK70 ABS
Vdiag No: 04ANTI-LOCK BRAKING SYSTEM
Fault finding - Interpretation of faults38C
DF026
PRESENT
OR
STOREDFRONT RIGHT-HAND WHEEL SPEED SENSOR CIRCUIT
1.DEF: Fault on the wheel speed sensor circuit
NOTESConditions for applying the fault finding procedure to stored faults:
Follow the fault finding procedure described below for DF026 stored.
Use the Technical Note wiring diagram for New Twingo.
DF026 PRESENT
NOTESNone
Check the connection and condition (possible damage to the wiring) of the connector of component 1094.
Check the connection and condition (possible damage to the wiring) of the connector of component 152.
If the connector is faulty (see Technical Note 6015A, Repairing electrical wiring, wiring: Precautions for
repair), repair the connector, otherwise replace the wiring.
Check for a voltage of approximately 12 V between the two connections of component 152 near component 1094.
Is the voltage measured correct?
YES
Swap the 2 front wheel speed sensors over. Clear the computer fault memory.
Switch off the ignition. Switch on the ignition again.
If a fault, which was initially registered as DF026 Front right-hand wheel speed
sensor circuit becomes present DF006 Front left-hand wheel speed sensor circuit,
replace the wheel speed sensor (see MR411 Mechanical, 38C, ABS, Wheel speed
sensor: Removal - Refitting).
If the fault remains on the same side, the wiring between the computer and the sensor is
faulty.
Check the insulation and continuity of connections 4M and 4N between
components 152 and 1094.
Also check the insulation between these 2 connections.
If the connection or connections are faulty (see Technical Note 6015A, Electrical
wiring repair, Wiring: Precautions for repair), repair the connectors or wiring,
otherwise replace the wiring.
Check the insulation and continuity of connections 4M and 4N between
components 152 and 1094.
Also check the insulation between these 2 connections.
If the connection or connections are faulty (see Technical Note 6015A, Electrical
wiring repair, Wiring: Precautions for repair), repair the connectors or wiring,
otherwise replace the wiring.
If all the checks are in order, contact Techline.
NO
AFTER REPAIRClear the computer fault memory.
Carry out a road test followed by another check with the diagnostic tool.
ABS_V04_DF026

38C-28
MR-413-X44-38C000$470_eng.mif
V1
MK70 ABS
Vdiag No: 04ANTI-LOCK BRAKING SYSTEM
Fault finding - Interpretation of faults38C
DF027
PRESENT
OR
STOREDREAR RIGHT-HAND WHEEL SPEED SENSOR CIRCUIT
1.DEF: Fault on the wheel speed sensor circuit
NOTESConditions for applying the fault finding procedure to stored faults:
Follow the fault finding procedure described below for DF027 stored.
Use the Technical Note wiring diagram for New Twingo.
DF027 PRESENT
NOTESNone
Check the connection and condition (possible damage to the wiring) of the connector of component 1094.
Check the connection and condition (possible damage to the wiring) of the connector of component 150.
If the connector is faulty (see Technical Note 6015A, Repairing electrical wiring, wiring: Precautions for
repair), repair the connector, otherwise replace the wiring.
Check for a voltage of approximately 12 V between the two connections of component 150 near
component 1094.
Is the voltage measured correct?
YES
Check the insulation and continuity of connections 4S and 4T between
components 150 and 1094.
Also check the insulation between these 2 connections.
If the connection or connections are faulty (see Technical Note 6015A, Electrical
wiring repair, Wiring: Precautions for repair), repair the connectors or wiring,
otherwise replace the wiring.
If the checks reveal no faults, replace the speed sensor (see MR411 Mechanical
systems, 38C Wheel speed sensor, Removal - Refitting).
Check the insulation and continuity of connections 4S and 4T between
components 150 and 1094.
Also check the insulation between these 2 connections.
If the connection or connections are faulty (see Technical Note 6015A, Electrical
wiring repair, Wiring: Precautions for repair), repair the connectors or wiring,
otherwise replace the wiring.
If all the checks are in order, contact Techline.
NO
AFTER REPAIRClear the computer fault memory.
Carry out a road test followed by another check with the diagnostic tool.
ABS_V04_DF027

38C-42
MR-413-X44-38C000$517_eng.mif
V1
ANTI-LOCK BRAKING SYSTEM
Fault finding - Interpretation of faults
MK70 ABS
Vdiag No: 04
38C
DF152
PRESENT
OR
STOREDMULTIPLEX NETWORK
1.DEF: Multiplex line connection fault
NOTESSpecial notes:
If several computers are affected by a similar multiplex network fault, contact the
Techline to check the cases previously noted first.
Conditions for applying the fault finding procedure to stored faults:
Apply the fault finding procedure as below.
Use the Technical Note wiring diagram for New Twingo.
If no other computer has detected the failure of the multiplex network but only the absence of ABS frames, carry
out the following checks:
Check the connection and condition (possible damage to the wiring) of the connector of component 1094.
If the connector is faulty (see Technical Note 6015A, Repairing electrical wiring, wiring: Precautions for
repair), repair the connector, otherwise replace the wiring.
Check the Insulation and continuity of connections 133B, 133C and HK of component 1094.
Also check the insulation between these connections.
If the connection or connections are faulty (see Technical Note 6015A, Electrical wiring repair, Wiring:
Precautions for repair), repair the connectors or wiring, otherwise replace the wiring.
Run a multiplex network test (see 88B, Multiplex).
If the fault is still present, contact the Techline.
AFTER REPAIRClear the computer fault memory.
Carry out a road test followed by another check with the diagnostic tool.
ABS_V04_DF152