brake pads RENAULT TWINGO 2009 2.G Chasiss Service Manual
[x] Cancel search | Manufacturer: RENAULT, Model Year: 2009, Model line: TWINGO, Model: RENAULT TWINGO 2009 2.GPages: 281
Page 218 of 281
37A-39
MECHANICAL COMPONENT CONTROLS
Brake pedal: Removal - Refitting
LEFT-HAND DRIVE, and 5-SPEED MANUAL GEARBOX
37A
REMOVAL
I - REMOVAL PREPARATION OPERATION
aMark the switch wiring routing on the pedals.
aUnclip the switch wiring from the pedal assembly.
aRemove the brake pedal switch (see 37A, Mechan-
ical component controls, Brake pedal switch:
Removal - Refitting, page 37A-42) .
aRemove the clutch pedal switch (see 37A, Mechan-
ical component controls, Clutch pedal switch:
Removal - Refitting, page 37A-52) .
II - REMOVAL OPERATION FOR THE ALUMINIUM
PEDAL PADS
aHeat the pedal pad with a heat stripper to a maxi-
mum temperature of 80˚C.
aRemove the pad using a pair of pliers.
aClean the residue of adhesive on the pedal (see
Tools for stripping very thick soft mastic: Use) .III - OPERATION FOR REMOVAL OF PART
CONCERNED
aRemove the connecting shaft (1) between the brake
pedal and the brake servo pushrod:
-unlock the shaft in accordance with (2) ,
-extract the shaft in accordance with (3) .
aUnclip the clutch master cylinder (4) . Equipment required
heat str ipper
Tightening torquesm
nuts on the « brake -
clutch pedal assembly » 25 N.m
CRUISE CONTROL
EQ UIPMENT LEVEL SPORT
128482
JH3 or JR5
121366
Page 219 of 281
37A-40
MECHANICAL COMPONENT CONTROLS
Brake pedal: Removal - Refitting
LEFT-HAND DRIVE, and 5-SPEED MANUAL GEARBOX
37A
aRemove the nuts (5) of the « brake - clutch pedal
assembly » .
aGently lower the « brake - clutch pedal assembly » .
aDetach the clutch cable from the clutch pedal by tilt-
ing the automatic compensation system.
aRemove « the brake - clutch pedal assembly » .
REFITTING
I - REFITTING PREPARATION OPERATION
aAlways replace the parts always to be replaced:
Connecting shaft between the brake pedal and
the brake servo pushrod.
aAlways replace the aluminium pedal pads after re-
moving them.II - REFITTING OPERATION FOR PART
CONCERNED
aAttach the clutch cable to the clutch pedal by tilting
the automatic compensation system.
aRefit the « brake - clutch pedal assembly » .
aTorque tighten the nuts on the « brake - clutch
pedal assembly » (25 N.m).
aClip the clutch master cylinder onto the clutch pedal.
aRefit a new connecting shaft between the brake pe-
dal and the brake servo pushrod:
-insert the shaft in accordance with (6) ,
-lock the shaft in accordance with (7) .
121353
JB1
EQ UIPMENT LEVEL SPORT
JB1
JH3 or JR5
128483
Page 220 of 281
37A-41
MECHANICAL COMPONENT CONTROLS
Brake pedal: Removal - Refitting
LEFT-HAND DRIVE, and 5-SPEED MANUAL GEARBOX
37A
III - REFITTING OPERATION FOR THE ALUMINIUM
PEDAL PADS
aCheck that the pedal is at ambient temperature.
aCheck that the surface of the pedal is clean.
aActivate the pedal bonding surface with some paper
soaked in HEPTANE.
Wipe immediately with a clean and dry cloth.
Remove the protection around the pad.aBond the pedal pad (8) to the pedal (9) by pressing
on the right-hand side.
Press the pad to ensure bonding.
IV - FINAL OPERATION
aRefit the clutch pedal switch (see 37A, Mechanical
component controls, Clutch pedal switch: Re-
moval - Refitting, page 37A-52) .
aRefit the brake pedal switch (see 37A, Mechanical
component controls, Brake pedal switch: Re-
moval - Refitting, page 37A-42)
aRefit the switch wiring on the pedals in the position
marked during the removal operation. EQ UIPMENT LEVEL SPORT
Note:
If only the pad is being replaced, allow the pedal
to cool.
Note:
The bonding area must be clean, and free from
finger marks and fabric deposits.
Note:
It is essential to activate the surface and to wipe
in the same direction: there is a risk of contami-
nating the bonding surface when wiping.
Note:
Do not use the same paper to activate the sur-
face and to wipe the surface.
Throw the paper away after each use.
135017
Note:
Respect the r ange of motion when fitting.
CRUISE CONTROL
Page 254 of 281
37A-75
MECHANICAL COMPONENT CONTROLS
Parking brake cables: Removal - Refitting
EQ UIPMENT LEVEL EA0 or EQUIPMENT LEVEL EA1 or EQUIPMENT LEVEL EA3 or EQUIPMENT LEVEL EA5
or EQUIPMENT LEVEL EAG or EQUIPMENT LEVEL EZ2 or EQUIPMENT LEVEL EZ4
37A
aDetach the parking brake cables at (7) and (8) .
aUnclip the end of the parking brake cables at (9) .
aUnclip the cable sleeve stops at (10) and remove the
parking brake cables from the rear drum flanges.aPass the parking brake cables into the guides (11)
and remove the parking brake cables.
REFITTING
I - REFITTING OPERATION FOR PART
CONCERNED
aFit the parking brake cables by passing them into the
guides (11) and rear brake drum flanges.
aAttach the end of the parking brake cables to the
rear brake pads.
aClip on the cable sleeve stops.
aAttach the cables to the fuel tank.
aFit the cables to the compensator.
aRefit the compensator nut.
II - FINAL OPERATION.
aAdjust the parking brake lever (see 37A, Mechani-
cal component controls, Parking brake lever:
Adjustment, page 37A-48) .
aRefit:
-the heat shield,
-the rear brake drums (see 33A, Rear axle compo-
nents, Rear brake drum: Removal - Refitting,
page 33A-19) ,
-the rear wheels (see 35A, Wheels and tyres,
Wheel: Removal - Refitting, page 35A-1) .
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121331
121330