brake RENAULT TWINGO 2009 2.G Electrical Equipment - Petrol Injection Workshop Manual
[x] Cancel search | Manufacturer: RENAULT, Model Year: 2009, Model line: TWINGO, Model: RENAULT TWINGO 2009 2.GPages: 348
Page 10 of 348
17B-10V7 MR-413-X44-17B000$030.mif
17B
SIM 32 Injection
Program no.: D3
Vdiag No.: 44, 4C, 50
and 54
1. SYSTEM OPERATION
Composition
The injection system consists of the:
–accelerator potentiometer,
–TDC sensor,
–atmospheric pressure sensor,
–air temperature sensor,
–coolant temperature sensor,
–refrigerant pressure sensor,
–upstream oxygen sensor,
–downstream oxygen sensor,
–cruise control switch (fitted according to the vehicle equipment level),
–cruise control on/off switch (fitted according to the vehicle equipment level),
–brake light switch,
–clutch pedal switch,
–fuel vapour absorber,
–injection computer,
–motorised throttle valve,
–four injectors,
–pinking sensor,
–4 injectors,
–ignition coil,
–pinking sensor.
Additional components on D4F 764:
–camshaft dephaser,
–camshaft position sensor,
–electrically controlled coolant thermostat.
Additional components on D4F 784:
–Turbocharging system,
–turbocharger,
–Oil vapour rebreathing circuit,
–OCS - Configured oil service interval.
Computer
SIEMENSSIM32type112-track co mputer controlling the injection a nd ignition. M ultipoint injection in se quential mode.
Connections with the other computers, known as "Intersystem connections":
–ESP (fitted according to the vehicle equipment level).
–Passenger Compartment Control Unit (UCH).
–Gearbox Computer: sequential gearbox or automatic gearbox (if fitted to the vehicle).
–Instrument panel.
–Radio navigation (if fitted to the vehicle).
–Airbag.
–ABS (if fitted to the vehicle).
–Protection and Switching Unit (UPC).
–Air conditioning.
PETROL INJECTION
Fault finding – System operation
Page 21 of 348
17B-21V7 MR-413-X44-17B000$050.mif
17B
SIM 32 Injection
Program no.: D3
Vdiag No.: 44, 4C, 50
and 54
RV* / LV*: Cruise control/Speed Limiter1 - Injection computer 16 - Upstream sensor signal
2 - RV* / LV* buttons 17 - Ignition command
3 - Multiplex network 18 - Bleed canister command
4 - Turbocharger 19 - Fuel pump command
5 - Motorised throttle 20 - Downstream sensor signal
6 - Manifold pressure 21 - ESP computer
7 - Injector command 22 - Rev counter computer
8 - Clutch Pedal 23 - ABS computer
9 - Brake pedal 24 - Instrument panel computer
10 - Accelerator pedal 25 - Sequential gearbox computer
11 - Refrigerant fluid pressure 26 - AIRBAG computer
12 - Air conditioning compressor command 27 - Vehicle speed sensor computer
13 - Engine cooling fan assembly command 28 - Air conditioning computer
14 - Flywheel signal 29 - UCH computer
15 - Pinking signal 30 – Turbocharging pressure
PETROL INJECTION
Fault finding – Functional diagram
Page 22 of 348
17B-22V7 MR-413-X44-17B000$060.mif
17B
SIM 32 Injection
Program no.: D3
Vdiag No.: 44, 4C, 50
and 54
SYSTEM OPERATION
Composition
The injection system consists of the:
–accelerator potentiometer,
–TDC sensor,
–air temperature sensor,
–inlet manifold pressure sensor,
–+ turbocharging pressure sensor,
–coolant temperature sensor,
–refrigerant pressure sensor,
–upstream oxygen sensor,
–downstream oxygen sensor,
–cruise control switch (fitted according to the vehicle equipment level),
–cruise control on/off switch (fitted according to the vehicle equipment level),
–brake light switch,
–clutch pedal switch,
–fuel vapour absorber,
–injection computer,
–motorised throttle valve,
–four injectors,
–ignition coil,
–pinking sensor.
Additional components on D4FT 780:
–Turbocharging
–Oil vapour rebreathing circuit de-icing system
–OCS - Customised oil change interval
Computer
SIEMENS type "SIM32" 112-track computer controlling the injection and the ignition. Multipoint injection in
sequential mode.
Connections with the other computers, known as "Intersystem connections":
–ESP (fitted depending on vehicle equipment level).
–Passenger Compartment Control Unit (UCH).
–Gearbox Computer: BVR sequential gearbox (if fitted to the vehicle).
–Instrument panel.
–Airbag.
–ABS (if fitted to the vehicle).
–Rev counter instrument.
–Air conditioning.
PETROL INJECTION
Fault finding – Features
Page 39 of 348
17B-39V7 MR-413-X44-17B000$110.mif
17B
SIM 32 Injection
Program no.: D3
Vdiag No.: 44, 4C, 50
and 54
2. PROGRAMMING
Flywheel target programming
(To be carried out when replacing or removing the TDC sensor).
The coolant temperature must be over 35˚C.
–Carry out an initial deceleration with injection cut-off (feet off the brake, accelerator and clutch pedals) between
3500 and 3000 rpm, in 3rd gear for at least 5 seconds for manual gearboxes.
–Decelerate a second time with injection cut-off (feet off the brake, accelerator and clutch pedals) between 2400 and
2000 rpm, in 3rd gear for at least 5 seconds for manual gearboxes.
Check the programming with ET089 Programming flywheel target: Performed.
Programming the throttle end stops
After replacement of the computer or the motorised throttle valve, with the ignition on, wait 30 seconds so that the
computer can program the Upper and Lower limits and then switch off the ignition and wait 30 seconds for the end of
the "Power Latch", so that the computer can store the programmed limits. Check the programming with ET051
Programming throttle stops: Performed.
Programming the alcohol level (only for vehicles running on Ethanol or E85 fuel)
Fuel recognition is carried out by observing the drift of the richness controller.
This can only be performed if the mixture regulation is looped (ET300 Mixture regulation).
Programming procedure:
–start the engine,
–wait for the engine coolant temperature to reach 75˚C and then check using the parameter PR064 "Coolant
temperature",
–run the engine at 1500 rpm for a period of at least 5 minutes,
–check that the programming has been carried out using status ET671 Alcohol level programming and
parameter PR743 Estimated alcohol level in tank,
–the programming is saved when the ignition is switched off. Note:
After replacement of the throttle valve run the command RZ005 Programming to erase any recorded
programming.
Note:
When the injection computer has not recognised the fuel composition, operation is faulty.
PETROL INJECTION
Fault finding – Programming
Page 41 of 348
17B-41V7 MR-413-X44-17B000$120.mif
PETROL INJECTION
Fault finding – Fault summary table17B
SIM 32 Injection
Program no.: D3
Vdiag No.: 44, 4C, 50
and 54
* TA: Automatic Transmission
* TDB: Instrument panel
Tool faultAssociated
DTCDiagnostic tool title
DF089105Inletmanifold pressure sensor cir cuit
DF091500Vehicle speed signal
DF092130Upstream oxygen sensor circuit
DF093136Downstream oxygen sensor circuit
DF095120Th rottle potentiometer circuit gang1
DF096220Th rottle potentiometer circuit gang 2
DF099C101Automatic gearbox (BVA) or sequential gearbox (BVR) connection via
multiplex network
DF100C155TDB* multiplex connection
DF101C122ESP multiplex connection
DF1022502Signal: power sig.* available
DF106575Cruise control/Speed limiter selector switch on steering wheel
DF109313Low fuel level misfiring
DF119340Camshaft sensor signal (only for CLIO III or MODUS)
DF1261604Passenger compartment heating resistor (only for CLIO III or MODUS)
DF127703Brake switch no. 1 circuit
DF128571Brake switch 2 circuit
DF150830Clutch contact circuit
DF154335Flywheel signal sensor circuit
DF196225Pedal sensor circuit track 1
DF1982120Pedal sensor circuit track 2
DF228504Brake signal
DF232530Refrigerant pressure sensor circuit
DF2341335After-sales tooth signal sensor circuit
Page 42 of 348
17B-42V7 MR-413-X44-17B000$120.mif
PETROL INJECTION
Fault finding – Fault summary table17B
SIM 32 Injection
Program no.: D3
Vdiag No.: 44, 4C, 50
and 54
* TA: Automatic Transmission
* RV/LV: Cruise control/Speed limiter function
Tool faultAssociated
DTCDiagnostic tool title
DF330325Pinking sensor circuit
DF361351Ignition coil circuit 1-4
DF362352Ignition coil 2-3 circuit
DF394420Catalytic converter operating fault
DF398170Fuel circuit operating fault
DF404C302ATX* or sequential gearbox multiplex connection
DF436300Detection of engine misfiring
DF455460Low fuel level signal
DF457315Flywheel target
DF5082101Motorised throttle valve control
DF559480Low speed fan assembly relay control
DF561481High-speed fan assembly relay control
DF5692263Turbocharger circuit (Vdiag 54 only)
DF603C167UCH multiplex connection
DF6121605Oil vapour anti-icing resistor circuit
DF623C315Closing brake signal
DF624C111UPC multiplex connection
DF6502299Accelerator pedal position signal
DF8930597Controlled coolant thermostat circuit (only for CLIO III or MODUS except
Vdiag 44)
DF1012585Multiplex signal consistency for RV/LV*
DF1058234Inlet pressure consistency (only for CLIO III or MODUS)
DF1072645Air conditioning compressor command relay (only for CLIO III or MODUS)
Page 102 of 348
17B-102V7 MR-413-X44-17B000$132.mif
PETROL INJECTION
Fault finding – Interpretation of faults17B
SIM 32 Injection
Program no.: D3
Vdiag No.: 44, 4C, 50
and 54
DF089
CONTINUED
If the fault is still present, carry out the following checks:
The inlet line must be perfectly sealed, from the throttle valve to the cylinder head.
Check:
–the condition of the air filter,
–that the air inlet circuit is not blocked,
–the sealing between the throttle valve and inlet manifold,
–the manifold pressure sensor sealing,
–the fuel vapour absorber bleed, which must not be jammed open,
–the fuel vapour absorber bleed system sealing,
–the brake servo system sealing,
–the cylinder head oil vapour recovery system sealing,
–the sealing between the inlet manifold and cylinder head,
–the exhaust pipe sealing between the cylinder head and catalytic converter.
Repair if necessary.
If the fault is still present, contact the Techline.
AFTER REPAIRFollow the instructions to confirm repair:
- If the fault is present, continue to deal with the fault.
- If the fault is stored, ignore it.
Deal with any other faults.
Clear the stored faults.
Page 120 of 348
17B-120V7 MR-413-X44-17B000$132.mif
PETROL INJECTION
Fault finding – Interpretation of faults17B
SIM 32 Injection
Program no.: D3
Vdiag No.: 44, 4C, 50
and 54
DF127
PRESENT
OR
STOREDBRAKE SWITCH 1 CIRCUIT
1.DEF: No signal
NOTESConditions for applying the fault finding procedure to stored faults:
The fault is present after the ignition has been switched on and the brake pedal
has been depressed.
Special notes:
The fault appears after a fault on one of the two brake switch contacts.
Use the Wiring Diagrams Technical Note for NEW TWINGO, E33, CLIO III,
or MODUS.
Check:
–the consistency of statuses ET704 Brake switch no. 1 and ET705 Brake switch no. 2 becoming ACTIVE -
INACTIVE when the brake pedal is depressed,
–the condition and cleanliness of the brake lights switch, component code 160.
Disconnect the battery and the injection computer, check the condition and cleanliness of the injection computer
connections, component code 120.
If the connector is faulty and there is a repair method (see Technical Note 6015A, Repairing electrical wiring,
Wiring: Precautions for repair), repair the connector, otherwise replace the wiring.
Check the insulation and continuity of the following connection:
●5A between components 120 and 160.
If the connection is faulty and there is a repair procedure (see Technical Note 6015A, Electrical wiring repair,
Wiring: Precautions for repair), repair the wiring, otherwise replace it.
If the fault is still present, carry out a fault finding procedure on the Anti-lock Braking System (see 38C, Anti-lock
Braking System).
If the fault is still present, contact the Techline.
SIM32_V44_DF127/SIM32_V4C_DF127/SIM32_V50_DF127/SIM32_V54_DF127
AFTER REPAIRFollow the instructions to confirm repair:
- If the fault is present, continue to deal with the fault.
- If the fault is stored, ignore it.
Deal with any other faults.
Clear the stored faults.
Page 121 of 348
17B-121V7 MR-413-X44-17B000$132.mif
PETROL INJECTION
Fault finding – Interpretation of faults17B
SIM 32 Injection
Program no.: D3
Vdiag No.: 44, 4C
and 54
DF128
PRESENT
OR
STOREDBRAKE SWITCH 2 CIRCUIT
1.DEF: No signal
NOTESConditions for applying the fault finding procedure to stored faults:
The fault is present after the ignition has been switched on and the brake pedal has
been depressed.
Special notes:
The fault appears after a fault on one of the two brake switch contacts.
Use the Wiring Diagrams Technical Note for NEW TWINGO, E33, CLIO III,
or MODUS.
Check:
–the consistency of statuses ET704 Brake switch no. 1 and ET705 Brake switch no. 2 becoming ACTIVE -
INACTIVE when the brake pedal is depressed,
–the condition and cleanliness of the brake lights switch, component code 160.
Disconnect the battery and the injection computer, check the condition and cleanliness of the injection computer
connections, component code 120.
If the connector is faulty and there is a repair method (see Technical Note 6015A, Repairing electrical wiring,
Wiring: Precautions for repair), repair the connector, otherwise replace the wiring.
Check the insulation and continuity of the following connection:
●5A between components 120 and 160.
If the connection is faulty and there is a repair procedure (see Technical Note 6015A, Electrical wiring repair,
Wiring: Precautions for repair), repair the wiring, otherwise replace it.
If the fault is still present, carry out a fault finding procedure on the Anti-lock Braking System (see 38C, Anti-lock
Braking System).
If the fault is still present, contact the Techline.
SIM32_V44_DF128/SIM32_V4C_DF128/SIM32_V54_DF128
AFTER REPAIRFollow the instructions to confirm repair:
- If the fault is present, continue to deal with the fault.
- If the fault is stored, ignore it.
Deal with any other faults.
Clear the stored faults.
Page 130 of 348
17B-130V7 MR-413-X44-17B000$133.mif
PETROL INJECTION
Fault finding – Interpretation of faults17B
SIM 32 Injection
Program no.: D3
Vdiag No.: 44, 4C, 50
and 54
DF228
PRESENT
OR
STOREDBRAKE SIGNALS
1 DEF: Component in poor condition
2.DEF: EOBD
NOTESConditions for applying the fault finding procedure to stored faults:
The fault is declared present after the brake pedal has been depressed several times.
Special notes:
1.DEF: If this fault is present, the cruise control - speed limiter is deactivated.
Use the Wiring Diagrams Technical Note for NEW TWINGO, E33, CLIO III,
or MODUS.
Carry out a consistency check on the brake contacts using ET704 Brake contact no. 1 and ET705 Brake
contact no. 2 when the pedal is depressed, the status should be "Depressed" and with no load on the pedal
it should be "Released".
–If there is inconsistency, check the condition of the brake light switch connector (component code 160) and the
engine management computer connector (component code 120).
–Check the condition of the connector. If the connectors are faulty and if there is a repair procedure
(see Technical Note 6015A, Repairing electrical wiring, Wiring: Precautions for repair), repair the
connector, otherwise replace the wiring.
Use the universal bornier to check the insulation and continuity of the following connection:
●5A between components 120 and 160.
If the connection is faulty and if there is a repair procedure (see Technical Note 6015A, Electrical wiring repair,
Wiring: Precautions for repair), repair the wiring, otherwise replace it.
If the fault is still present, test the multiplex network (see 88B, Multiplex).
If the fault is still present, run fault finding on the UCH system (see 87B, Passenger compartment connection
unit).
If the fault is still present, contact the Techline.
SIM32_V44_DF228/SIM32_V4C_DF228/SIM32_V50_DF228/SIM32_V54_DF228
AFTER REPAIRFollow the instructions to confirm repair:
–If the fault is present, continue to deal with the fault.
–If the fault is stored, ignore it.
Deal with any other faults.
Clear the stored faults.