gearbox RENAULT TWINGO 2009 2.G Electrical Equipment Workshop Manual

88A-7
WIRING HARNESS
Front left-hand wiring: Removal - Refitting
LEFT-HAND DRIVE
88A
-the horn connector (13) ,
-the windscreen washer pump connector (14) ,
-the front left-hand side light connector (15) ,
-the front left-hand headlight connector (16) ,
-the front left-hand indicator connector (17) ,
-the headlight beam adjustment motor connectors
(18) ,
-the front right-hand wheel speed sensor connector
(19) ,
-the hydraulic brake unit connector (20) ,
-the injection computer connector (21) ,
-the front left-hand wheel speed sensor connector
(22) ,
-the front left-hand wiring/passenger compartment
wiring connectors (23) ,
-the clutch pedal position sensor connector (24) ,
-the STOP warning light switch connector (25) ,
-the acceleration pedal potentiometer connector
(26) .
aDisconnect the regulated additional heater connec-
tor (27) .
aRemove the additional heater earth wiring nut (28) .
aDisconnect the gearbox pump assembly relay con-
nector (29) .
aRemove:
-the earth wiring nut on the front right-hand side
member (30) ,
-the earth wiring nut on the front left-hand side
member (31) ,
-the earth wiring nut on the body (32) ,
-the hydraulic brake unit earth wiring nut (33) ,
-the earth wiring nut on the negative battery terminal
(34) ,
-the earth wiring nut on the bodywork (35) ,-the front windscreen wiper mechanism (see 85A,
Wiping - Washing, Windscreen wiper mecha-
nism: Removal - Refitting, page 85A-10) .
aUnclip:
-the section of wiring from the bulkhead,
-the section of wiring on the front bumper cross
member,
-the section of wiring from the windscreen washer
reservoir
-the section of wiring from the dashboard cross
member.
aUnclip the front left-hand wiring from the bulkhead.
aRemove the front left-hand wiring through the engi-
ne compartment.
REFITTING
I - REFITTING PREPARATIONS OPERATION
aIf replacing with a complete wiring harness, lock the
unused connectors (see Connectors: Sealing and
locking) (Technical Note 6015A, 88A, Wiring).
II - REFITTING OPERATION FOR PART
CONCERNED
aPosition the front left-hand wiring across the bulk-
head.
aClip the front left-hand wiring onto the bulkhead.
aConnect:
-the acceleration pedal potentiometer connector,
-the STOP warning light switch connector,
-the clutch pedal position sensor connector ,
-the front left-hand wiring/passenger compartment
wiring connectors,
-the injection computer connector,
-the front left-hand wheel speed sensor connector,
-the hydraulic brake unit connector,
-the front right-hand wheel speed sensor connector,
-the headlight beam adjustment motor connectors, CLIMATE CONTROL
JH1
WARNING
To prevent any damage during the removal ope-
ration, check that the wiring is free from its moun-
tings (retaining clip, plastic clip, adhesive tape,
connector, etc.).

88A-8
WIRING HARNESS
Front left-hand wiring: Removal - Refitting
LEFT-HAND DRIVE
88A
-the front left-hand indicator connector,
-the front left-hand headlight connector,
-the front left-hand side light connector,
-the windscreen washer pump connector,
-the horn connector,
-the front right-hand side light connector,
-the front right-hand headlight connector,
-the front right-hand indicator connector.
aConnect the regulated additional heater connector.
aRefit the additional heater earth wiring nut.
aConnect the gearbox pump assembly relay connec-
tor.
aRefit:
-the windscreen wiper mechanism (see 85A, Wi-
ping - Washing, Windscreen wiper mechanism:
Removal - Refitting, page 85A-10) ,
-the earth wiring nut on the bodywork,
-the earth wiring nut on the negative battery termi-
nal,
-the hydraulic brake unit earth wiring nut,
-the earth wiring nut on the body,
-the earth wiring nut on the front left-hand side
member,
-the earth wiring nut on the front right-hand side
member,
aClip:
-the section of wiring onto the dashboard cross
member,
-the section of wiring onto the windscreen washer
reservoir
-the section of wiring onto the front bumper cross
member,
-the section of wiring onto the bulkhead.
aRefit the engine compartment connection unit nuts.aClip on:
-the fuse holders,
-the front left-hand wiring/engine harness connec-
tor.
aConnect the front left-hand wiring/engine harness
connector.
aRefit:
-the engine compartment connection unit supply wi-
ring nut,
-the fuses.
aClip on the engine compartment connection unit
board.
III - FINAL OPERATION
aRefit:
-the cover from the engine compartment connection
unit,
-the bolts.
aConnect the cruise control switch connector.
aRefit the dashboard lower trim.
aClip the glovebox in position.
aRefit:
-the left-hand suspended engine mounting (see
Left-hand suspended engine mounting: Remo-
val - Refitting) (MR 411, 19D, Engine mounting),
-the brake servo (see Brake servo: Removal - Re-
fitting) (MR 411, 37A, Mechanical component con-
trols),
-the master cylinder (see Master cylinder: Remo-
val - Refitting) (MR 411, 37A, Mechanical compo-
nent controls),
-the side indicators (see 80B, Headlights, Side in-
dicator: Removal - Refitting, page 80B-13) ,
-the front bumper (see Front bumper: Removal -
Refitting) (MR 412, 55A, Exterior protection), CLIMATE CONTROL
JH1
WARNING
To prevent damage to the wiring har ness when
refitting, obser ve the original routing.
CRUISE CONTROL

88A-32
WIRING HARNESS
Engine wiring: Removal - Refitting
D4F or D7F
88A
aDisconnect:
-the sequential gearbox computer connectors (53) ,-the engine harness/sequential gearbox wiring con-
nector (54) .
aRemove:
-the alternator earth wiring nut (55) ,
-the nuts from the starter supply and earth terminals
(56) ,
-the engine earth wiring nuts (57) ,
-the earth wiring nut on the front left-hand side
member (58) ,
-the positive battery terminal wiring nut (59) ,
-the negative battery terminal wiring nuts (60) ,
-the wiring mounting nut on the battery protection
fuse board (61) ,
-the engine compartment connection unit supply wi-
ring nut (62) .
aUnclip:
-the section of wiring on the cylinder head, JH1
125270
125271

88A-34
WIRING HARNESS
Engine wiring: Removal - Refitting
D4F or D7F
88A
aConnect:
-the engine harness/sequential gearbox wiring con-
nector,
-the sequential gearbox computer connectors.
aConnect the engine cooling fan assembly connector.
aConnect:
-the engine cooling fan assembly connector,
-the engine cooling fan assembly resistor connec-
tor,
-the air conditioning compressor connector,
-the refrigerant fluid pressure sensor connector.aConnect:
-the engine harness/front of engine wiring connec-
tor,
-the connectors to the petrol injection computer,
-the coolant temperature sensor connector,
-the crankshaft position sensor connector,
-the engine harness/injection wiring connector,
-the pinking sensor connector,
-the alternator connector,
-the motorised throttle valve connector,
-the reverse gear switch connector,
-upstream oxygen sensor connector,
-the downstream oxygen sensor connector,
-the oil pressure sensor connector,
-the radio interference suppressor connector,
-the ignition coil connector,
-the fuel vapour absorber connector,
-the air inlet pressure sensor connector.
aRefit:
-the engine compartment connection unit supply
terminal nut,
-the wiring mounting nut on the battery protection
fuse board,
-the negative battery terminal wiring nuts,
-the positive battery terminal wiring nut,
-the earth wiring nut on the front left-hand side
member,
-the earth wiring nuts on the engine,
-the starter wiring nuts,
-the alternator earth wiring nut.
aClip:
-the section of wiring on the cylinder head,
-the section of wiring on the cylinder block and sub-
frame,
-the section of wiring on the engine cooling fan as-
sembly. JH1
STANDARD HEATING
AIR CONDITIONING

88A-38
WIRING HARNESS
Engine wiring: Removal - Refitting
EQ UIPMENT LEVEL SPORT
88A
-the air temperature sensor (5) ,
-the coolant circuit pressure sensor (6) ,
-the alternator (7) ,
-the air conditioning compressor (8) ,
-the upstream oxygen sensor (9) ,
-the pinking sensor (10) ,
-the oil pressure sensor (11) ,
-the ignition coils (12) ,
-the engine wiring/injection wiring connector (R37)
(13) ,
-the coolant temperature sensor (14) ,
-the petrol injection computer (15) ,
-the engine fuse and relay box (16) ,
-the cooling fan assembly (17) ,
-the air conditioning fan assembly resistors (18) .
a
aRemove:
-the starter supply terminal nuts (19) ,
-the wiring nut on the alternator (20) ,
-the earth cable nuts on the front left-hand side
member (21) ,
-the earth cable bolt on the gearbox (22) ,
-the bolts of the engine wiring channel (23) ,
-the engine wiring support nut on the left-hand sus-
pended engine mounting (24) .
aUnclip:
-the distribution unit wiring section,
-the gearbox wiring section.aDisconnect the connectors from:
-the throttle valve (25) ,
-the downstream oxygen sensor (26) ,
-the crankshaft position sensor (27) ,
-the air inlet pressure sensor (28) ,
-the fuel vapour absorber bleed solenoid valve (29) ,
-the reverse gear switch (30) . Note:
Before removing the earth terminal, mark its
position using a indelible pencil by drawing a
line on the earth terminal and on the gearbox
housing.
When reassembling, improper positioning of the
earth ter minal on the gearbox casing could result
in damage to the earth terminal or earth wiring.
140656

88A-40
WIRING HARNESS
Engine wiring: Removal - Refitting
EQ UIPMENT LEVEL SPORT
88A
aFit the engine wiring channel pin (35) in the clutch
housing hole.
aRefit the engine wiring channel on the water cham-
ber (36) .
aClip:
-the engine wiring onto the intake distributor (37) ,
-the ignition coil bypasses on the intake distributor
(38) .
aConnect the connectors of:
-the ignition coils,
-the camshaft position sensor,
-the air temperature sensor,
-the alternator,
-the coolant circuit pressure sensor,
-the air conditioning compressor,
-the upstream oxygen sensor,
-the pinking sensor,
-the oil pressure sensor.aRefit:
-the starter supply terminal,
-the starter solenoid terminal,
-the alternator positive terminal.
aTighten to torque:
-the starter supply nut (8 N.m),
-the starter solenoid nut (5 N.m),
-the alternator positive terminal nut (21 N.m).
aConnect the connectors of:
-the air conditioning fan assembly resistors,
-the cooling fan assembly,
-the coolant temperature sensor,
-the throttle valve,
-the downstream oxygen sensor,
-the crankshaft position sensor.
aRefit:
-the earths on the front left-hand side member, posi-
tioning the cables in the position marked during re-
moval,
-the earth cable on the gearbox in the position mar-
ked during removal.
aTighten to torque:
-the earth nuts on the front left-hand side mem-
ber (8 N.m),
-the earth bolt on the gearbox (44 N.m).
141122
141121