check engine RENAULT TWINGO 2009 2.G Engine And Peripherals User Guide

10A-31
ENGINE AND CYLINDER BLOCK ASSEMBLY
Oil filter: Removal - Refitting
K4M
10A
REMOVAL
I - REMOVAL PREPARATION OPERATION
aPosition the vehicle on a two-post lift (see Vehicle:
Towing and lifting) (02A, Lifting equipment).
aDisconnect the battery (see Battery: Removal - Re-
fitting) (80A, Battery).
aRemove the engine undertray.
aPosition oil recovery tray under the engine.II - REMOVAL OPERATION
aRemove the oil filter using the (Mot. 1329) (1) .
REFITTING
I - REFITTING PREPARATION OPERATION
aUsing SURFACE CLEANER (see Vehicle: Parts
and consumables for the repair) (04B, Consum-
ables - Products), clean and degrease the cylinder
block joint faces.
aparts always to be replaced: Oil filter.
aLubricate the oil filter seal with new engine oil.
II - REFITTING OPERATION
aFit a new oil filter.
aTighten the oil filter until it makes contact.
aTighten the oil filter three-quarters of a turn using the
(Mot. 1329).
III - FINAL OPERATION
aRemove the oil recovery tray. Special tooling required
Mot. 1329Oil filter removing tool (76
mm diameter)
Equipment required
oil recovery tray
IMPORTANT
Wear leaktight gloves (Nitrile type) for this opera-
tion.
WARNING
Always check the oil level using the dipstick.
Do not exceed the maximum level on the dipstick
(could destroy the engine).
Correct the engine oil level if necessary before
deliver ing the vehicle to the customer.
Note:
When topping up the engine oil, always leave at
least 10 minutes before checking the level with a
dipstick.
When removing the oil filter, check that the oil filter
seal is not still stuck to the cylinder block or oil filter
mounting.
132364
WARNING
The joint faces must be clean, dr y and free from
grease (avoid finger marks).

10A-32
ENGINE AND CYLINDER BLOCK ASSEMBLY
Oil filter: Removal - Refitting
K4M
10A
aWipe any oil run-off with a cloth.
aTop up the engine oil with oil recommended by the
manufacturer (see Engine oil: Specifications)
(Technical Note 6013A, 04A, Lubricants).
aConnect the battery (see Battery: Removal - Refit-
ting) (80A, Battery).
aStart the engine and wait until the oil pressure warn-
ing light goes out on the instrument panel.
aCheck for leaks from the oil filter.
aRefit the engine undertray.
aWait at least 10 minutes.
aCheck the oil level using the dipstick.
aAdjust the engine oil level if necessary.WARNING
Always check the oil level using the dipstick.
Do not exceed the maximum level on the dipstick
(could destroy the engine).
Correct the engine oil level if necessary before
delivering the vehicle to the customer.

10A-34
ENGINE AND CYLINDER BLOCK ASSEMBLY
Oil-coolant heat exchanger: Removal - Refitting
K9K
10A
REFITTING
I - REFITTING PREPARATION OPERATION
aUsing the buffing pads, clean the pressure faces of
the oil-water heat exchanger and the cylinder block.
aFit new seals on the oil-water heat exchanger with
soapy water.
aCheck the condition of the oil-water heat exchanger
nipple seals.
II - REFITTING OPERATION FOR PART
CONCERNED
aCoat the nipple with high resistance thread lock.
aRefit:
-the coolant-oil heat exchanger,
-the oil-coolant heat exchanger nipple.
aFit a new seal on the oil filter holder.
aRefit:
-the oil filter holder,
-the oil filter mounting bolt.
aTighten the oil filter mounting bolt.
aConnect:
-the oil pressure sensor connector,
-the cooling hose using the (Mot. 1448).
III - FINAL OPERATION
aClip the cooling hose on to the lower section of the
engine cooling fan.
aPosition the expansion bottle.
aRefit the expansion bottle bolt.aFill the cooling system (see 19A, Cooling, Cooling
system: Draining - Refilling, page 19A-9) .
aRefit:
-the front bumper (see Front bumper: Removal -
Refitting) (MR 412, 55A, Exterior protection),
-the front wheel arch liners (see Front wheel arch
liner: Removal - Refitting) (MR 412, 55A, Exterior
protection),
-the front wheels (see Wheel: Removal - Refitting)
(MR 411, 35A, Wheels and tyres),
-the engine cover. WARNING
The joint faces must be clean, dr y and free from
grease (avoid finger marks).
WARNING
The gaskets must always be replaced with new
gaskets.
Note:
The oil-water heat exchanger nipple seals cannot
be separated; the entire assembly must be
replaced.

10A-44
ENGINE AND CYLINDER BLOCK ASSEMBLY
Conrod bearing shell: Removal - Refitting
K9K
10A
aTilt the engine oil sump forwards in order to access
the oil pump bolts.
aTorque tighten the oil pump bolts (25 N.m) using
the torque wrench PROSTEEL, part number 77 11
226 888 starting with the 13 mm bolt.
a
aRefit the engine oil sump bolts.
aTorque tighten in order the engine oil sump bolts
(see 10A, Engine and cylinder block assembly,
Lower cover: Removal - Refitting, page 10A-6) .
aRefit the catalytic converter upstream stay (see 19B,
Exhaust, Catalytic converter: Removal - Refit-
ting, page 19B-12) .
aConnect the connector to the oil level sensor.
aRefit the relay bearing of the front right-hand wheel
driveshaft (see Front right-hand driveshaft: Re-
moval - Refitting) .
aRefit the front axle subframe (see Front axle sub-
frame: Removal - Refitting) (31A, Front axle com-
ponents).
aRemove the safety strap(s) from the radiator.
aRefit the lower engine tie-bar (see 19D, Engine
mounting, Lower engine tie-bar: Removal - Refit-
ting, page 19D-18) .aDisconnect the crankshaft position sensor (4) to pre-
vent the engine from starting.
aRefit the oil filter (see 10A, Engine and cylinder
block assembly, Oil filter: Removal - Refitting,
page 10A-29)
aFill up the engine oil (see 10A, Engine and cylinder
block assembly, Engine oil: Draining - Refilling,
page 10A-22) .
aStart the engine using the starter until the engine oil
warning light goes out.
aConnect the crankshaft position sensor.
aRefit the engine undertray.
aClear the present faults using the Diagnostic tool.
140918
Note:
Check that the engine oil sump seal is definitely
in place before tightening the engine oil sump
bolts.
123824

10A-45
ENGINE AND CYLINDER BLOCK ASSEMBLY
Oil pressure sensor: Removal - Refitting
K9K
10A
REMOVAL
I - REMOVAL PREPARATION OPERATION
aPosition the vehicle on a two-post lift ( (see Vehicle:
Towing and lifting) ).
II - OPERATION FOR REMOVAL OF PART
CONCERNED
aDisconnect the oil pressure sensor connector.
aRemove the oil pressure sensor (1) using the (Mot.
1495-01).
REFITTING
I - REFITTING OPERATION FOR PART
CONCERNED
aRefit the oil pressure sensor using the (Mot. 1495-
01).
aTorque tighten the oil pressure sensor (35 Nm).
II - FINAL OPERATION.
aConnect the Diagnostic tool and check for any
faults; deal with them if necessary. Special tooling required
Mot. 1495-0122 mm socket for removal -
refitting of oxygen sensors.
Equipment required
Diagnostic tool
Tightening torquesm
oil pressure sensor35 Nm
113894

10A-50
ENGINE AND CYLINDER BLOCK ASSEMBLY
Oil pump: Removal - Refitting
K9K
10A
REMOVAL
I - OPERATION FOR REMOVAL OF PART
CONCERNED
aPosition the vehicle on a two-post lift ( (see Vehicle:
Towing and lifting) ).
aDisconnect the battery ( (see Battery: Removal -
Refitting) ).
aRemove the sump (see 10A, Engine and cylinder
block assembly, Lower cover: Removal - Refit-
ting, page 10A-6) .
II - OPERATION FOR REMOVAL OF PART
CONCERNED
aRemove:
-the oil pump bolts (1) ,
-the oil pump.
REFITTING
I - REFITTING PREPARATION OPERATION
aCheck for oil pump centering rings on the cylinder
block.II - REFITTING OPERATION FOR PART
CONCERNED
aRefit:
-the oil pump,
-the oil pump bolts.
aTorque tighten the oil pump bolts (25 Nm).
III - FINAL OPERATION.
aRefit the sump (see 10A, Engine and cylinder
block assembly, Lower cover: Removal - Refit-
ting, page 10A-6) .
aTop up the engine oil (see 10A, Engine and cylin-
der block assembly, Engine oil: Draining - Refill-
ing, page 10A-22) .
aConnect the battery ( (see Battery: Removal - Re-
fitting) ). Tightening torquesm
oil pump bolts25 Nm
120313

10A-59
ENGINE AND CYLINDER BLOCK ASSEMBLY
Oil pressure: Check
D4F or D7F or K9K
10A
I - RECOMMENDATIONS FOR REPAIR
a
II - PARTS AND CONSUMABLES FOR THE REPAIR
WORK
aParts which must be replaced:
-the sump plug sealing washer (in the event of an oil
change),
-oil filter (if removed).
aConsumable:
-Engine oil (see Engine oil: Specifications) (Tech-
nical Note 6013, 04A, Lubricants).
III - CHECK
aRemove the oil pressure sensor (see 10A, Engine
and cylinder block assembly, Oil pressure sen-
sor: Removal - Refitting, page 10A-45) .aCheck the correct operation of the oil pressure sen-
sor valve using the roll pin punch with a diameter of
2 mm and the multimeter. Special tooling required
Mot. 836-05Oil pressure gauge kit.
Mot. 1495-0122 mm socket for removal -
refitting of oxygen sensors.
Equipment required
roll pin punch
multimeter
1/2" long socket (12.7 mm square dr ive)
WARNING
Always check the oil level using the dipstick.
Do not exceed the maximum level on the dipstick
(could destroy the engine).
Correct the engine oil level if necessary before
delivering the vehicle to the customer.
Note:
When topping up the engine oil, always leave at
least 10 minutes before checking the level with a
dipstick.
It is essential to monitor the engine oil pressure
as the engine oil temperature rises (approxi-
mately 80˚C or the first time the engine cool-
ing fan is activated).

10A-60
ENGINE AND CYLINDER BLOCK ASSEMBLY
Oil pressure: Check
D4F or D7F or K9K
10A
aPosition the engine oil pressure sensor tool (Mot.
836-05) fitted with suitable end pieces using the
(Mot. 1495-01) or a 1/2" long socket (12.7 mm
square drive).
aEnd pieces:
-D4F and D7F engines:
•end piece C + F
-K9K engine:
•end piece E + C + F
aStart the vehicle.
aMonitor the engine oil pressure as the engine oil
temperature increases (approximately 80˚C or the
first time the engine cooling fan is triggered)
which must not be lower than the pressure at idle
speed.
aIf the oil pressure is lower at idle speed, check that:
-the oil filter is not clogged,
-there is no dirt or swarf in the engine oil,
-the oil pump is in good condition and being correct-
ly driven.
aCheck the oil pressure at 3000 rpm.
aCheck the values:
-D4F and D7F engines:
•Idling: 0.8 bar
•3000 rpm: < 3.5 bars
-K9K engine•idling: 1.2 bar
•3000 rpm: < 3.5 bars
aSwitch off the engine.
aRemove the (Mot. 836-05) with the end pieces.
aRefit the oil pressure sensor (see 10A, Engine and
cylinder block assembly, Oil pressure sensor:
Removal - Refitting, page 10A-45) .
aWipe any oil run-off with a cloth.
aWait at least 10 minutes.
aCheck the oil level using the dipstick.
aTop up the engine oil level if necessary.
aStart the vehicle and check that there are no oil
leaks at the oil pressure sensor.
87363

10A-61
ENGINE AND CYLINDER BLOCK ASSEMBLY
Oil pressure: Check
K4M
10A
Oil pressure tables:
End pieces to be used:
I - REMOVAL PREPARATION OPERATION
a
II - CHECK
aRemove the oil pressure sensor (see 10A, Engine
and cylinder block assembly, Oil pressure sen-
sor: Removal - Refitting, page 10A-45) .aIn place of the oil pressure sensor, fit the (Mot. 836-
05) with suitable adapters using the (Mot. 1495-01)
or a 22 mm long socket.
aStart the vehicle.
aMonitor the engine oil pressure as the oil tempera-
ture rises (approximately 80˚C or the first time the
engine cooling fan is activated); it should not be less
than the pressure at idle speed.
aIf the oil pressure is lower than the pressure at idle
speed, check that:
-the oil filter is not clogged,
-dirt or swarf is not present in the engine oil,
-the oil pump is in good condition and being correct-
ly driven. Special tooling required
Mot. 836-05Oil pressure gauge kit.
Mot. 1495-0122 mm socket for removal -
refitting of oxygen sensors.
Engine Engine suffixMinimum oil pressure (bar) Maximu m o i l
pressure (max)
Idling speed 4000 rpm 4000 rpm
K4M 8540.5 3.1 4.4
Engine End pieces
K4M E+C+F
WARNING
Always check the oil level using the dipstick.
Do not exceed the maximum level on the dipstick
(could destroy the engine).
Correct the engine oil level if necessary before
delivering the vehicle to the customer.
Note:
When topping up the engine oil, always leave at
least 10 minutes before checking the level with a
dipstick.
87363

10A-62
ENGINE AND CYLINDER BLOCK ASSEMBLY
Oil pressure: Check
K4M
10A
aCheck the oil pressure in comparison with the values
given in the table above.
aSwitch off the engine.
aRemove the (Mot. 836-05) with the end pieces.
aRefit the oil pressure sensor (see 10A, Engine and
cylinder block assembly, Oil pressure sensor:
Removal - Refitting, page 10A-45) .
aWipe any oil run-off with a cloth.
aWait at least 10 minutes.
aCheck the oil level using the dipstick.
aTop up the oil level if necessary (see Engine oil:
Specifications) (Technical Note 6013A, 04A, Lubri-
cants).
aStart the vehicle and check that there are no oil
leaks at the oil pressure sensor.