engine RENAULT TWINGO RS 2009 2.G Air Conditioning Workshop Manual

61A-19
HEATING
Air distribution cable: Removal - Refitting
LEFT-HAND DRIVE, and AIR CONDITIONING or STANDARD HEATING
61A
REMOVAL
I - REMOVAL PREPARATION OPERATION
aLock the airbag computer using the Diagnostic tool
(see Fault finding - Replacement of components)
(MR 413 Fault finding, 88C, Airbags and pretension-
ers).
aDisconnect the battery (see Battery: Removal - Re-
fitting) (MR 411, 80A, Battery).
aRemove the rev counter (see Rev counter: Remov-
al - Refitting) (MR 411, 83A, Instrument panel).
aRemove:
-the driver's front airbag (see Driver's frontal air-
bag: Removal - Refitting) (MR 411, 88C, Airbags
and pretensioners),
-the steering wheel (see Steering wheel: Removal
- Refitting) (MR 411, 36B, Power-assisted steer-
ing),
-the steering column switch assembly (see Steer-
ing column switch assembly: Removal - Refit-
ting) (MR 411, 84A, Control - Signals),
-the passenger's front airbag (see Passenger's
frontal airbag: Removal - Refitting) (MR 411,
88C, Airbags and pretensioners),
-the instrument panel (see Instrument panel: Re-
moval - Refitting) (MR 411, 83A, Instrument pan-
el),
-the control panel (see 61A, Heating, Control pan-
el: Removal - Refitting, page 61A-65) .
aRemove the tweeter speakers (see Tweeter: Re-
moval - Refitting) (MR 411, 86A, Radio).aRemove the radio (see Radio: Removal - Refitting)
(MR 411, 86A, Radio).
aRemove the glovebox.
aRemove:
-the centre console (see Centre console: Removal
- Refitting) (MR 412, 57A, Interior equipment),
-the dashboard (see Dashboard: Removal - Refit-
ting) (MR 412, 57A, Interior equipment).
II - OPERATION FOR REMOVAL OF PART
CONCERNED
aUnclip the air distribution cable (1) .
aPress on the tab.
aRemove the distribution unit ball joint (2) . Equipment required
Diagnostic tool
ENGINE REV COUNTER
WITH 2 SPEAKERS, WITHOUT RADIO or RADIO
NO. 01 or RADIO NO. 03
RADIO NO. 01 or RADIO NO. 03
WITH 2 SPEAKERS, WITHOUT RADIO or VEHI-
CLE WITHOUT RADIO
119702

61A-20
HEATING
Air distribution cable: Removal - Refitting
LEFT-HAND DRIVE, and AIR CONDITIONING or STANDARD HEATING
61A
REFITTING
I - REFITTING OPERATION FOR PART
CONCERNED
aFit the ball joint on the distribution unit.
aClip on the air distribution cable.
II - FINAL OPERATION.
aRefit:
-the dashboard (see Dashboard: Removal - Refit-
ting) (MR 412, 57A, Interior equipment),
-the centre console (see Centre console: Removal
- Refitting) (MR 412, 57A, Interior equipment).
aRefit the glovebox.
aRefit the radio (see Radio: Removal - Refitting)
(MR 411, 86A, Radio).
aRemove the tweeter speakers (see Tweeter: Re-
moval - Refitting) (MR 411, 86A, Radio).
aRefit:
-the control panel (see 61A, Heating, Control pan-
el: Removal - Refitting, page 61A-65) ,
-the instrument panel (see Instrument panel: Re-
moval - Refitting) (MR 411, 83A, Instrument pan-
el),
-the passenger's front airbag (see Passenger's
frontal airbag: Removal - Refitting) (MR 411,
88C, Airbags and pretensioners),
-the steering column switch assembly (see Steer-
ing column switch assembly: Removal - Refit-
ting) (MR 411, 84A, Control - Signals),-the steering wheel (see Steering wheel: Removal
- Refitting) (MR 411, 36B, Power-assisted steer-
ing),
-the driver's front airbag (see Driver's frontal air-
bag: Removal - Refitting) (MR 411, 88C, Airbags
and pretensioners).
aRemove the rev counter (see Rev counter: Remov-
al - Refitting) (MR 411, 83A, Instrument panel).
aConnect the battery (see Battery: Removal - Refit-
ting) (MR 411, 80A, Battery).
aUnlock the airbag computer using the Diagnostic
tool (see Fault finding - Replacement of compo-
nents) (MR 413 Fault finding, 88C, Airbags and pre-
tensioners). WITH 2 SPEAKERS, WITHOUT RADIO or VEHI-
CLE WITHOUT RADIO
RADIO NO. 01 or RADIO NO. 03
WITH 2 SPEAKERS, WITHOUT RADIO or RADIO
NO. 01 or RADIO NO. 03
ENGINE REV COUNTER

61A-23
HEATING
Air mixing cable: Removal - Refitting
LEFT-HAND DRIVE, and AIR CONDITIONING or STANDARD HEATING
61A
REMOVAL
I - REMOVAL PREPARATION OPERATION
aLock the airbag computer using the Diagnostic tool
(see Fault finding - Replacement of components)
(MR 413 Fault finding, 88C, Airbags and pretension-
ers).
aDisconnect the battery (see Battery: Removal - Re-
fitting) (MR 411, 80A, Battery).
aRemove the rev counter (see Rev counter: Remov-
al - Refitting) (MR 411, 83A, instrument panel).
aRemove:
-the driver's front airbag (see Driver's frontal air-
bag: Removal - Refitting) (MR 411, 88C, Airbags
and pretensioners),
-the steering wheel (see Steering wheel: Removal
- Refitting) (MR 411, 36B, Power-assisted steer-
ing),
-the steering column switch assembly (see Steer-
ing column switch assembly: Removal - Refit-
ting) (MR 411, 84A, Control - Signals),
-the passenger's front airbag (see Passenger's
frontal airbag: Removal - Refitting) (MR 411,
88C, Airbags and pretensioners),
-the instrument panel (see Instrument panel: Re-
moval - Refitting) (MR 411, 83A, Instrument pan-
el),
-the control panel (see 61A, Heating, Control pan-
el: Removal - Refitting, page 61A-65) .
aRemove the tweeter speakers (see Tweeter: Re-
moval - Refitting) (MR 411, 86A, Radio).aRemove the radio (see Radio: Removal - Refitting)
(MR 411, 86A, Radio).
aRemove the glovebox.
aRemove:
-the centre console (see Centre console: Removal
- Refitting) (MR 412, 57A, Interior equipment),
-the dashboard (see Dashboard: Removal - Refit-
ting) (MR 412, 57A, Interior equipment).
II - OPERATION FOR REMOVAL OF PART
CONCERNED
aUnclip the air mixing cable (1) .
aRemove the distribution unit ball joint (2) .
REFITTING
I - REFITTING OPERATION FOR PART
CONCERNED
aFit the ball joint on the distribution unit. Equipment required
Diagnostic tool
ENGINE REV COUNTER
WITH 2 SPEAKERS, WITHOUT RADIO or RADIO
NO. 01 or RADIO NO. 03
RADIO NO. 01 or RADIO NO. 03
WITH 2 SPEAKERS, WITHOUT RADIO or VEHI-
CLE WITHOUT RADIO
119712

61A-24
HEATING
Air mixing cable: Removal - Refitting
LEFT-HAND DRIVE, and AIR CONDITIONING or STANDARD HEATING
61A
aClip on the air mixing cable.
II - FINAL OPERATION.
aRefit:
-the dashboard (see Dashboard: Removal - Refit-
ting) (MR 412, 57A, Interior equipment),
-the centre console (see Centre console: Removal
- Refitting) (MR 412, 57A, Interior equipment).
aRefit the glovebox.
aRefit the radio (see Radio: Removal - Refitting)
(MR 411, 86A, Radio).
aRemove the tweeter speakers (see Tweeter: Re-
moval - Refitting) (MR 411, 86A, Radio).
aRefit:
-the control panel (see 61A, Heating, Control pan-
el: Removal - Refitting, page 61A-65) ,
-the instrument panel (see Instrument panel: Re-
moval - Refitting) (MR 411, 83A, Instrument pan-
el),
-the passenger's front airbag (see Passenger's
frontal airbag: Removal - Refitting) (MR 411,
88C, Airbags and pretensioners),
-the steering column switch assembly (see Steer-
ing column switch assembly: Removal - Refit-
ting) (MR 411, 84A, Control - Signals),
-the steering wheel (see Steering wheel: Removal
- Refitting) (MR 411, 36B, Power-assisted steer-
ing),
-the driver's front airbag (see Driver's frontal air-
bag: Removal - Refitting) (MR 411, 88C, Airbags
and pretensioners).aRemove the rev counter (see Rev counter: Remov-
al - Refitting) (MR 411, 83A, instrument panel).
aConnect the battery (see Battery: Removal - Refit-
ting) (MR 411, 80A, Battery).
aUnlock the airbag computer using the Diagnostic
tool (see Fault finding - Replacement of compo-
nents) (MR 413 Fault finding, 88C, Airbags and pre-
tensioners). WITH 2 SPEAKERS, WITHOUT RADIO or VEHI-
CLE WITHOUT RADIO
RADIO NO. 01 or RADIO NO. 03
WITH 2 SPEAKERS, WITHOUT RADIO or RADIO
NO. 01 or RADIO NO. 03
ENGINE REV COUNTER

61A-25
HEATING
Air mixing cable: Removal - Refitting
RIGHT-HAND DRIVE, and AIR CONDITIONING or STANDARD HEATING
61A
REMOVAL
I - REMOVAL PREPARATION OPERATION
aLock the airbag computer using the Diagnostic tool
(see Fault finding - Replacement of components)
(MR 413, 88C, Airbags and pretensioners).
aDisconnect the battery (see Battery: Removal - Re-
fitting) (MR 411, 80A, Battery).
aRemove the rev counter (see Rev counter: Remov-
al - Refitting) (MR 411, 83A, Instrument panel).
aRemove:
-the driver's front airbag (see Driver's frontal air-
bag: Removal - Refitting) (MR 411, 88C, Airbags
and pretensioners),
-the steering wheel (see Steering wheel: Removal
- Refitting) (MR 411, 36B, Power-assisted steer-
ing),
-the steering column switch assembly (see Steer-
ing column switch assembly: Removal - Refit-
ting) (MR 411, 84A, Control - Signals),
-the passenger's front airbag (see Passenger's
frontal airbag: Removal - Refitting) (MR 411,
88C, Airbags and pretensioners),
-the instrument panel (see Instrument panel: Re-
moval - Refitting) (MR 411, 83A, Instrument pan-
el),
-the control panel (see 61A, Heating, Control pan-
el: Removal - Refitting, page 61A-65) .
aRemove the tweeter speakers (see Tweeter: Re-
moval - Refitting) (MR 411, 86A, Radio).aRemove the radio (see Radio: Removal - Refitting)
(MR 411, 86A, Radio).
aRemove the glovebox.
aRemove:
-the centre console (see Centre console: Removal
- Refitting) (MR 412, 57A, Interior equipment),
-the dashboard (see Dashboard: Removal - Refit-
ting) (MR 412, 57A, Interior equipment).
II - REMOVAL OPERATION FOR PART
CONCERNED
aUnclip the air mixing cable (1) .
aRemove the distribution unit ball joint (2) .
REFITTING
I - REFITTING OPERATION FOR PART
CONCERNED
aFit the ball joint on the distribution unit. Equipment required
Diagnostic tool
ENGINE REV COUNTER
WITH 2 SPEAKERS, WITHOUT RADIO or RADIO
NO. 01 or RADIO NO. 03
RADIO NO. 01 or RADIO NO. 03
WITH 2 SPEAKERS, WITHOUT RADIO or VEHI-
CLE WITHOUT RADIO
124111

61A-26
HEATING
Air mixing cable: Removal - Refitting
RIGHT-HAND DRIVE, and AIR CONDITIONING or STANDARD HEATING
61A
aClip on the air mixing cable.
II - FINAL OPERATION.
aRefit:
-the dashboard (see Dashboard: Removal - Refit-
ting) (MR 412, 57A, Interior equipment),
-the centre console (see Centre console: Removal
- Refitting) (MR 412, 57A, Interior equipment).
aRefit the glovebox.
aRefit the radio (see Radio: Removal - Refitting)
(MR 411, 86A, Radio).
aRefit the tweeter speakers (see Tweeter: Removal
- Refitting) (MR 411, 86A, Radio).
aRefit:
-the control panel (see 61A, Heating, Control pan-
el: Removal - Refitting, page 61A-65) ,
-the instrument panel (see Instrument panel: Re-
moval - Refitting) (MR 411, 83A, Instrument pan-
el),
-the passenger's front airbag (see Passenger's
frontal airbag: Removal - Refitting) (MR 411,
88C, Airbags and seat belt pretensioners),
-the steering column switch assembly (see Steer-
ing column switch assembly: Removal - Refit-
ting) (MR 411, 84A, Control - Signals),
-the steering wheel (see Steering wheel: Removal
- Refitting) (MR 411, 36B, Power-assisted steer-
ing),
-the driver's front airbag (see Driver's frontal air-
bag: Removal - Refitting) (MR 411, 88C, Airbags
and seat belt pretensioners).aRemove the rev counter (see Rev counter: Remov-
al - Refitting) (MR 411, 83A, Instrument panel).
aConnect the battery (see Battery: Removal - Refit-
ting) (MR 411, 80A, Battery).
aUnlock the airbag computer using the Diagnostic
tool (see Fault finding - Replacement of compo-
nents) (MR 413, 88C, Airbags and pretensioners). WITH 2 SPEAKERS, WITHOUT RADIO or VEHI-
CLE WITHOUT RADIO
RADIO NO. 01 or RADIO NO. 03
WITH 2 SPEAKERS, WITHOUT RADIO or RADIO
NO. 01 or RADIO NO. 03
ENGINE REV COUNTER

61A-28
HEATING
Distribution unit: Removal - Refitting
STANDARD HEATING
61A
aFit the (Ms. 583) (4) on the heater matrix inlet and
outlet hoses.
aSeparate the heater matrix inlet and outlet hose clips
(5) using the (Mot. 1448) or (Mot. 1202-01) or (Mot.
1202-02).
aDisconnect the heater matrix inlet and outlet hoses.aFit the (Ms. 583) (6) on the heater matrix inlet and
outlet hoses.
aSeparate the heater matrix inlet and outlet hose clips
(7) using the (Mot. 1448) or (Mot. 1202-01) or (Mot.
1202-02).
aDisconnect the heater matrix inlet and outlet hoses.
aRemove the rev counter (see Rev counter: Remov-
al - Refitting) (83A, Instrument panel).
aRemove:
-the driver's front airbag (see Driver's frontal air-
bag: Removal - Refitting) (88C, Airbags and pre-
tensioners),
-the steering wheel (see Steering wheel: Removal
- Refitting) (36A, Steering assembly),
-the steering column switch assembly (see Steer-
ing column switch assembly: Removal - Refit-
ting) (84A, Control - Signals),
-the passenger front airbag (see Passenger's fron-
tal airbag: Removal - Refitting) (88C, Airbags
and pretensioners),
119698
K9K
119861
ENGINE REV COUNTER

61A-30
HEATING
Distribution unit: Removal - Refitting
STANDARD HEATING
61A
REFITTING
I - REFITTING PREPARATION OPERATION
aRefit the components to the distribution unit:
-the heating resistor,
-the cabin filter,
-the air recirculation control cable,
-the air distribution cable,
-the air mixer cable.
-the heater matrix,
-the fan assembly,
-the passenger compartment fan assembly control
unit,
-the A-pillar air distribution ducts.
II - REFITTING OPERATION FOR PART
CONCERNED
aRefit the distribution unit.
III - FINAL OPERATION
aRemove the protective cover on the floor carpet.
aRefit:
-the dashboard cross member (see Dashboard
cross member: Removal - Refitting) (42A, Upper
front structure),
-the distribution unit bolts.
aFit the wiring.
aRefit:
-the steering column (see Steering column: Re-
moval - Refitting) (36A, Steering assembly),
-the dashboard (see Dashboard: Removal - Refit-
ting) (57A, Interior equipment),
-the windscreen pillar trims (see Windscreen pillar
trim: Removal - Refitting) (71A, Body internal
trim),
-the central console (see Centre console: Remov-
al - Refitting) (57A, Interior equipment).
aRefit the storage compartment.aRefit the radio (see Radio: Removal - Refitting)
(86A, Radio).
aRefit the tweeters (see Tweeter: Removal - Refit-
ting) (86A, Radio).
aRefit:
-the control panel (see 61A, Heating, Control pan-
el: Removal - Refitting, page 61A-65) ,
-the instrument panel (see Instrument panel: Re-
moval - Refitting) (83A, Instrument panel),
-the passenger's front airbag (see Passenger's
frontal airbag: Removal - Refitting) (88C, Air-
bags and pretensioners),
-the steering column switch assembly (see Steer-
ing column switch assembly: Removal - Refit-
ting) (84A, Control - Signals),
-the steering wheel (see Steering wheel: Removal
- Refitting) (36A, Steering assembly),
-the driver's front airbag (see Driver's frontal air-
bag: Removal - Refitting) (88C, Airbags and seat
belt pretensioners).
aRefit the rev counter (see Rev counter: Removal -
Refitting) (83A, Instrument panel).
aConnect:
-the air filter unit air inlet pipe onto the air filter unit,
-the heater matrix inlet and outlet hoses.
aFit the heater matrix inlet and outlet hose clips using
the (Mot. 1448) or (Mot. 1202-01) or (Mot. 1202-
02).
aRemove the (Ms. 583) on the heater matrix inlet and
outlet hoses. WITH 2 SPEAKERS, WITHOUT RADIO or VEHI-
CLE WITHOUT RADIO
RADIO NO. 01 or RADIO NO. 03
WITH 2 SPEAKERS, WITHOUT RADIO or RADIO
NO. 01 or RADIO NO. 03
ENGINE REV COUNTER

61A-31
HEATING
Distribution unit: Removal - Refitting
STANDARD HEATING
61A
aRefit the air outlet pipe onto the air filter unit.
aFit the air filter unit air inlet pipe.
aRefit:
-the scoop under the scuttle panel grille (see Scoop
under the scuttle panel grille: Removal - Refit-
ting) (56A, Exterior equipment),
-the scuttle panel grille (see Scuttle panel grille:
Removal - Refitting) (56A, Exterior equipment),
-the windscreen wiper arms (see Windscreen wip-
er arm: Removal - Refitting) (85A, Wiping -
Washing).
aConnect the battery (see Battery: Removal - Refit-
ting) (80A, Battery).
aUnlock the airbag computer using the Diagnostic
tool (see Fault finding - Replacement of compo-
nents) (88C, Airbags and pretensioners).
aFill up and bleed the cooling system (see Cooling
system: Draining - Refilling) (19A, Cooling).
aCheck the cooling circuit (see Engine cooling sys-
tem: Check) (19A, Cooling). D7F

61A-34
HEATING
Distribution unit: Removal - Refitting
AIR CONDITIONING
61A
aFit the (Ms. 583) (8) on the heater matrix inlet and
outlet hoses.
aSeparate the heater matrix inlet and outlet hose clips
(9) using the (Mot. 1448) or (Mot. 1202-01) or (Mot.
1202-02).
aDisconnect the heater matrix inlet and outlet hoses.
aRemove the rev counter (see Rev counter: Remov-
al - Refitting) (83A, Instrument panel).
aRemove:
-the driver's front airbag (see Driver's frontal air-
bag: Removal - Refitting) (88C, Airbags and pre-
tensioners),
-the steering wheel (see Steering wheel: Removal
- Refitting) (36A, Steering assembly),
-the steering column switch assembly (see Steer-
ing column switch assembly: Removal - Refit-
ting) (84A, Control - Signals),
-the passenger front airbag (see Passenger's fron-
tal airbag: Removal - Refitting) (88C, Airbags
and pretensioners),-the instrument panel (see Instrument panel: Re-
moval - Refitting) (83A, Instrument panel),
-the control panel (see 61A, Heating, Control pan-
el: Removal - Refitting, page 61A-65) .
aRemove the tweeters (see Tweeter: Removal - Re-
fitting) (86A, Radio).
aRemove the radio (see Radio: Removal - Refitting)
(86A, Radio).
aRemove the storage compartment.
aRemove:
-the central console (see Centre console: Remov-
al - Refitting) (57A, Interior equipment),
-the windscreen pillar trims (see Windscreen pillar
trim: Removal - Refitting) (71A, Body internal
trim),
-the dashboard (see Dashboard: Removal - Refit-
ting) (57A, Interior equipment),
-the steering column (see Steering column: Re-
moval - Refitting) (36A, Steering assembly).
aMove aside the wiring. K9K
119861
ENGINE REV COUNTER
WITH 2 SPEAKERS, WITHOUT RADIO or RADIO
NO. 01 or RADIO NO. 03
RADIO NO. 01 or RADIO NO. 03
WITH 2 SPEAKERS, WITHOUT RADIO or VEHI-
CLE WITHOUT RADIO