torque RENAULT TWINGO RS 2009 2.G Air Conditioning Workshop Manual

61A-44
HEATING
Heater matrix: Removal - Refitting
LEFT-HAND DRIVE
61A
REMOVAL
I - REMOVAL PREPARATION OPERATION
aLock the airbag computer using the Diagnostic tool
(see Fault finding - Replacement of components)
(88C, Airbags and pretensioners).
aDisconnect the battery (see Battery: Removal - Re-
fitting) (80A, Battery).
aRemove:
-the windscreen wiper arms (see Windscreen wip-
er arm: Removal - Refitting) (85A, Wiping -
Washing),
-the scuttle panel grille (see Scuttle panel grille:
Removal - Refitting) (56A, Exterior equipment),
-the scoop under the scuttle panel grille (see Scoop
under the scuttle panel grille: Removal - Refit-
ting) (56A, Exterior equipment).aLoosen the clip (1) of the air outlet pipe on the air fil-
ter unit.
aRemove the air outlet pipe from the air filter unit (2) .
aDisconnect the air filter unit air inlet pipe (3) on the
air filter unit.
aMove aside the air inlet pipe from the air filter unit. Special tooling required
Ms. 583Pipe clamps .
Mot. 1448Remote operation pliers for
hose clips .
Mot. 1202-01Clip pliers for hose clips
(large size).
Mot. 1202-02Clip pliers for hose clips
(small size)
Equipment required
Diagnostic tool
Tightening torquesm
cross member reinforce-
ment bolts21 N.m
D7F
119715
119716

61A-47
HEATING
Heater matrix: Removal - Refitting
LEFT-HAND DRIVE
61A
II - REFITTING OPERATION FOR PART
CONCERNED
aFit the pipes on the heater matrix with new seals.
aClip on the pipe bracket.
aRefit the heater matrix and its pipes.
aRefit:
-the heater matrix bolts.
-the heater matrix pipe bracket,
-the bolt on the heater matrix pipe bracket,
-the heater matrix pipe bracket on the distribution
unit,
-the heater matrix pipe bracket bolt on the distribu-
tion unit,
III - FINAL OPERATION
aRemove the protective cover on the floor carpet.
aRefit:
-the cross member reinforcement,
-the cross member reinforcement bolts,
aTorque tighten the cross member reinforcement
bolts (21 N.m).
aRefit:
-the dashboard (see Dashboard: Removal - Refit-
ting) (57A, Interior equipment),
-the centre console (see Centre console: Removal
- Refitting) (57A, Interior equipment).
aRefit the storage compartment.
aRefit the radio (see Radio: Removal - Refitting)
(86A, Radio).aRefit the tweeters (see Tweeter: Removal - Refit-
ting) (86A, Radio).
aRefit:
-the control panel (see 61A, Heating, Control pan-
el: Removal - Refitting, page 61A-65) ,
-the instrument panel (see Instrument panel: Re-
moval - Refitting) (83A, Instrument panel),
-the passenger front airbag (see Passenger's fron-
tal airbag: Removal - Refitting) (88C, Airbags
and pretensioners),
-the steering column switch assembly (see Steer-
ing column switch assembly: Removal - Refit-
ting) (84A, Control - Signals),
-the steering wheel (see Centre console: Removal
- Refitting) (36A, Steering assembly),
-the driver's front airbag (see Driver's frontal air-
bag: Removal - Refitting) (88C, Airbags and seat
belt pretensioners).
aRefit the rev counter (see Rev counter: Removal -
Refitting) (83A, Instrument panel).
aRefit the air outlet pipe onto the air filter unit.
aFit the air filter unit air inlet pipe.
aRefit the air filter unit air inlet pipe on the air filter unit
aRefit the heater matrix inlet and outlet hoses.
aFit the heater matrix inlet and outlet hose clips using
the (Mot. 1448) or (Mot. 1202-01) or (Mot. 1202-
02).
aRemove the (Ms. 583) on the heater matrix inlet and
outlet hoses. WITH 2 SPEAKERS, WITHOUT RADIO or VEHI-
CLE WITHOUT RADIO
RADIO NO. 01 or RADIO NO. 03
WITH 2 SPEAKERS, WITHOUT RADIO or RADIO
NO. 01 or RADIO NO. 03
ENGINE REV COUNTER
D7F

61A-71
HEATING
Mixing motor: Removal - Refitting
LEFT-HAND DRIVE, and CLIMATE CONTROL
61A
REMOVAL
I - REMOVAL PREPARATION OPERATION
aRemove the centre console (see Centre console:
Removal - Refitting) (MR 412, 57A, Interior equip-
ment).
aRemove the radio (see Radio: Removal - Refitting)
(MR 411, 86A, Radio).
aUnclip the glovebox.
aRemove the dashboard lower trim (see Centre front
panel: Removal - Refitting) (MR 412, 57A, Interior
equipment).
aUnclip:
-the fuse access flap (1) ,-the dashboard lower trim.
aDisconnect the connectors from the lower trim on
the dashboard (2) .
aRemove:
-the steering wheel lower cover bolts (3) ,
-the steering wheel lower cover.
aRemove:
-the bolts (4) from the strut,
-the strut. Tightening torquesm
strut bolts21 Nm
RADIO NO. 01 or RADIO NO. 03
WITH 2 SPEAKERS, WITHOUT RADIO or VEHI-
CLE WITHOUT RADIO
119506
119711
119713

61A-72
HEATING
Mixing motor: Removal - Refitting
LEFT-HAND DRIVE, and CLIMATE CONTROL
61A
II - OPERATION FOR REMOVAL OF PART
CONCERNED
aDisconnect the connector (5) from the mixer motor.
aRemove:
-the bolts (6) from the air mixing motor,
-the air mixing motor.
REFITTING
I - REFITTING OPERATION FOR PART
CONCERNED
aRefit:
-the air mixing motor,
-the air mixing motor bolts.
aConnect the air mixing motor connector.
II - FINAL OPERATION.
aRefit:
-the strut,
-the strut bolt.
aTorque tighten the strut bolts (21 Nm).aRefit:
-the steering wheel lower cover,
-the steering wheel lower cover bolt.
aConnect the connectors to the lower trim on the
dashboard.
aClip on:
-the dashboard lower trim,
-the fuse access flap.
aRefit the dashboard lower trim (see Centre front
panel: Removal - Refitting) (MR 412, 57A, Interior
equipment).
aClip the glovebox in position.
aRefit the radio (see Radio: Removal - Refitting)
(MR 411, 86A, Radio).
aRefit the centre console (see Centre console: Re-
moval - Refitting) (MR 412, 57A, Interior equip-
ment).
aCheck that the air mixing function is operating cor-
rectly.
121173
Note:
When refitting the mixer motor, make sure that
the drive system notches are correctly posi-
tioned.
WITH 2 SPEAKERS, WITHOUT RADIO or VEHI-
CLE WITHOUT RADIO
RADIO NO. 01 or RADIO NO. 03

61A-76
HEATING
Distribution motor: Removal - Refitting
RIGHT-HAND DRIVE, and CLIMATE CONTROL
61A
REMOVAL
I - REMOVAL PREPARATION OPERATION
aRemove the centre console (see Centre console:
Removal - Refitting) (57A, Interior equipment).
aRemove the radio (see Radio: Removal - Refitting)
(86A, Radio).
aUnclip the storage compartment.
aRemove:
-the dashboard lower trim (see Centre front panel:
Removal - Refitting) (57A, Interior equipment),
-the centre front panel (see Centre front panel: Re-
moval - Refitting) (57A, Interior equipment).aRemove the upper bolts (1) from the dashboard
cross member reinforcement.
aRemove the floor carpet on the driver's side.
aRemove the lower bolts (2) from the dashboard
cross member reinforcement. Tightening torquesm
dashboard cross mem-
ber reinforcement bolts21 Nm
RADIO NO. 01 or RADIO NO. 03
WITH 2 SPEAKERS, WITHOUT RADIO or VEHI-
CLE WITHOUT RADIO
141233
141234

61A-77
HEATING
Distribution motor: Removal - Refitting
RIGHT-HAND DRIVE, and CLIMATE CONTROL
61A
II - OPERATION FOR REMOVAL OF PART
CONCERNED
aDisconnect the connector (3) from the distribution
motor.
aRemove:
-the bolts (4) from the distribution motor,
-the distribution motor.
REFITTING
I - REFITTING OPERATION FOR PART
CONCERNED
aRefit:
-the distribution motor,
-the distribution motor bolts.
aConnect the distribution motor connector.
II - FINAL OPERATION
aRefit the dashboard cross member reinforcement.
aTorque tighten the dashboard cross member rein-
forcement bolts (21 Nm).aRefit:
-the centre front panel (see Centre front panel: Re-
moval - Refitting) (57A, Interior equipment),
-the dashboard lower trim (see Centre front panel:
Removal - Refitting) (57A, Interior equipment).
aClip the storage compartment in position.
aRefit the radio (see Radio: Removal - Refitting)
(86A, Radio).
aRefit the centre console (see Centre console: Re-
moval - Refitting) (57A, Interior equipment).
aCheck the air distribution system is operating cor-
rectly.
141232
Note:
When refitting the distribution motor, make sure
that the drive system notches are correctly posi-
tioned.
WITH 2 SPEAKERS, WITHOUT RADIO or VEHI-
CLE WITHOUT RADIO
RADIO NO. 01 or RADIO NO. 03