oil dipstick RENAULT TWINGO RS 2009 2.G Engine And Peripherals User Guide
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Page 36 of 652
10A-30
ENGINE AND CYLINDER BLOCK ASSEMBLY
Oil filter: Removal - Refitting
C44, and K9K
10A
PARTS AND CONSUMABLES FOR THE
REPAIR WORK
aParts always to be replaced with new ones
-the oil filter
aConsumable:
-engine oil (see Technical Note 6013, Engine oils,
04A, Lubricants, Engine oil: Specifications).
REMOVAL
I - REMOVAL PREPARATION OPERATION
aPosition the vehicle on a two-post lift ( (see Vehicle:
Towing and lifting) ).
aRemove the front engine cover.
aSet up the (Mot. 1329) (1) .II - OPERATION FOR REMOVAL OF PART
CONCERNED
aRemove the oil filter using the ratchet fitted with a
long extension and a universal joint.
aCheck that the oil filter seal is not in contact with the
oil filter holder.
aWipe off oil runs with a clean cloth.
REFITTING
I - REFITTING OPERATION FOR PART
CONCERNED
aLubricate the oil filter seal with new engine oil.
aTighten the oil filter until the seal makes contact with
the oil filter holder.
aTighten the oil filter three-quarters of a turn by hand.
aStart the engine.
aAllow the engine to run.
II - FINAL OPERATION.
aCheck that there are no oil leaks.
aSwitch off the engine.
aTop up the engine oil.
aRefit the engine cover. Special tooling required
Mot. 1329Oil filter removing tool (76
mm diameter)
WARNING
Always check the oil level using the dipstick.
Do not exceed the maximum level on the dipstick
(could destroy the engine).
Correct the engine oil level if necessary before
delivering the vehicle to the customer.
120046
Note:
Always wait at least 10 min for the oil to drain
down bef ore checking the level with the dipstick.
Page 37 of 652
10A-31
ENGINE AND CYLINDER BLOCK ASSEMBLY
Oil filter: Removal - Refitting
K4M
10A
REMOVAL
I - REMOVAL PREPARATION OPERATION
aPosition the vehicle on a two-post lift (see Vehicle:
Towing and lifting) (02A, Lifting equipment).
aDisconnect the battery (see Battery: Removal - Re-
fitting) (80A, Battery).
aRemove the engine undertray.
aPosition oil recovery tray under the engine.II - REMOVAL OPERATION
aRemove the oil filter using the (Mot. 1329) (1) .
REFITTING
I - REFITTING PREPARATION OPERATION
aUsing SURFACE CLEANER (see Vehicle: Parts
and consumables for the repair) (04B, Consum-
ables - Products), clean and degrease the cylinder
block joint faces.
aparts always to be replaced: Oil filter.
aLubricate the oil filter seal with new engine oil.
II - REFITTING OPERATION
aFit a new oil filter.
aTighten the oil filter until it makes contact.
aTighten the oil filter three-quarters of a turn using the
(Mot. 1329).
III - FINAL OPERATION
aRemove the oil recovery tray. Special tooling required
Mot. 1329Oil filter removing tool (76
mm diameter)
Equipment required
oil recovery tray
IMPORTANT
Wear leaktight gloves (Nitrile type) for this opera-
tion.
WARNING
Always check the oil level using the dipstick.
Do not exceed the maximum level on the dipstick
(could destroy the engine).
Correct the engine oil level if necessary before
deliver ing the vehicle to the customer.
Note:
When topping up the engine oil, always leave at
least 10 minutes before checking the level with a
dipstick.
When removing the oil filter, check that the oil filter
seal is not still stuck to the cylinder block or oil filter
mounting.
132364
WARNING
The joint faces must be clean, dr y and free from
grease (avoid finger marks).
Page 38 of 652
10A-32
ENGINE AND CYLINDER BLOCK ASSEMBLY
Oil filter: Removal - Refitting
K4M
10A
aWipe any oil run-off with a cloth.
aTop up the engine oil with oil recommended by the
manufacturer (see Engine oil: Specifications)
(Technical Note 6013A, 04A, Lubricants).
aConnect the battery (see Battery: Removal - Refit-
ting) (80A, Battery).
aStart the engine and wait until the oil pressure warn-
ing light goes out on the instrument panel.
aCheck for leaks from the oil filter.
aRefit the engine undertray.
aWait at least 10 minutes.
aCheck the oil level using the dipstick.
aAdjust the engine oil level if necessary.WARNING
Always check the oil level using the dipstick.
Do not exceed the maximum level on the dipstick
(could destroy the engine).
Correct the engine oil level if necessary before
delivering the vehicle to the customer.
Page 54 of 652
10A-48
ENGINE AND CYLINDER BLOCK ASSEMBLY
Oil pressure sensor: Removal - Refitting
K4M
10A
REMOVAL
I - REMOVAL PREPARATION OPERATION
aRemove:
-the dipstick,
-the dipstick guide bolts (1) .
aMove aside the dipstick guide.aRemove:
-the alternator strut bolts (2) ,
-the alternator strut.
aDisconnect the pinking sensor connector (3) . Tightening torquesm
oil pressure sensor32 N.m
alter nator strut bolts25 N.m
132368
132363
132374
Page 55 of 652
10A-49
ENGINE AND CYLINDER BLOCK ASSEMBLY
Oil pressure sensor: Removal - Refitting
K4M
10A
II - REMOVAL OPERATION
aDisconnect the oil pressure sensor connector (4) .
aRemove the oil pressure sensor.
REFITTING
I - REFITTING PREPARATION OPERATION
aCoat the threading of the oil pressure sensor with
SILICONE ADHESIVE SEALANT (see Vehicle:
Parts and consumables for the repair) (04B, Con-
sumables - Products).
II - REFITTING OPERATION
aTorque tighten the oil pressure sensor (32 N.m).
aConnect the oil pressure sensor connector.
III - FINAL OPERATION
aConnect the pinking sensor connector.aRefit the alternator strut.
aTighten to torque and in order the alternator strut
bolts (25 N.m).
aRefit:
-dipstick guide ,
-the dipstick.
132375
132363
Page 57 of 652
10A-51
ENGINE AND CYLINDER BLOCK ASSEMBLY
Oil pump: Removal - Refitting
D4F or D7F
10A
REMOVAL
I - REMOVAL PREPARATION OPERATION
aPosition the vehicle on a two-post lift (see Vehicle:
Towing and lifting) (02A, Lifting equipment).
aDrain the engine oil (see 10A, Engine and cylinder
block assembly, Engine oil: Draining - Refilling,
page 10A-22) .
aRemove:
-the oil filter (see 10A, Engine and cylinder block
assembly, Oil filter: Removal - Refitting, page
10A-29) ,
-the dipstick,
-the front wheels (see Wheel: Removal - Refitting)
(35A, Wheels and tyres),
-the front wheel arch liners (see Front wheel arch
liner: Removal - Refitting) (55A, Exterior protec-
tion),
-the accessories belt (see 11A, Top and front of
engine, Accessories belt: Removal - Refitting,
page 11A-3) ,
-the engine tie-bar (see 19D, Engine mounting,
Lower engine tie-bar: Removal - Refitting, page
19D-18) ,
-the right-hand suspended engine mounting (see
19D, Engine mounting, Right-hand suspended
engine mounting: Removal - Refitting, page
19D-13) ,-the crankshaft accessories pulley (see 11A, Top
and front of engine, Crankshaft accessories
pulley: Removal - Refitting, page 11A-20) ,
-the timing belt (see 11A, Top and front of engine,
Timing belt: Removal - Refitting, page 11A-27) .
aRefit:
-the upper timing cover,
-the upper timing cover bolts (1) ,
-the right-hand suspended engine mounting (see
19D, Engine mounting, Right-hand suspended
engine mounting: Removal - Refitting, page
19D-13) .
aRemove the lower engine support tool (Mot. 1379).
aRemove the sump (see 10A, Engine and cylinder
block assembly, Lower cover: Removal - Refit-
ting, page 10A-6) . Special tooling required
Mot. 1379Engine suppor t tool for cylin-
der head oper ations.
Ms. 583Pipe clamps .
Mot. 1448Remote operation pliers for
hose clips .
Mot. 1374Oil pump seal e xtractor.
Mot. 1626Tool for fitting the PTFE
cr ankshaft seal, timing end.
Tightening torquesm
oil pump bolts10 N.m
109740
Page 62 of 652
10A-56
ENGINE AND CYLINDER BLOCK ASSEMBLY
Oil pump: Removal - Refitting
D4F or D7F
10A
aRemove:
-the nut,
-the cover,
-the guard,
-the threaded rod.
aConnect the oil-coolant heat exchanger hoses.
aPut the clips (3) in place using the (Mot. 1448).
aRemove the hose clamps (Ms. 583) from the oil-wa-
ter heat exchanger hoses.
aConnect the oil pressure sensor connector.
aRefit:
-the timing sprocket,
-the sump (see 10A, Engine and cylinder block
assembly, Lower cover: Removal - Refitting,
page 10A-6) .
aFit the lower engine support tool (Mot. 1379).
aRemove:
-the right-hand suspended mounting support bolts,
-the right-hand suspended mounting support,
-the upper timing cover bolts,
-the upper timing cover.aRefit:
-the timing belt (see 11A, Top and front of engine,
Timing belt: Removal - Refitting, page 11A-27) ,
-the crankshaft accessories pulley (see 11A, Top
and front of engine, Crankshaft accessories
pulley: Removal - Refitting, page 11A-20) ,
-the right-hand suspended engine mounting (see
19D, Engine mounting, Right-hand suspended
engine mounting: Removal - Refitting, page
19D-13) .
aRemove the lower engine support tool (Mot. 1379).
aRefit:
-the engine tie-bar (see 19D, Engine mounting,
Lower engine tie-bar: Removal - Refitting, page
19D-18) ,
-the accessories belt (see 11A, Top and front of
engine, Accessories belt: Removal - Refitting,
page 11A-3) ,
-the engine undertray,
-the front wheel arch liners (see Front wheel arch
liner: Removal - Refitting) (55A, Exterior protec-
tion),
-the front wheels (see Wheel: Removal - Refitting)
(35A, Wheels and tyres),
-the dipstick,
-the oil filter (see 10A, Engine and cylinder block
assembly, Oil filter: Removal - Refitting, page
10A-29) .
aTop up the engine oil (see 10A, Engine and cylin-
der block assembly, Engine oil: Draining - Refill-
ing, page 10A-22) .
aTop up the coolant level (see 19A, Cooling, Cool-
ing system: Draining - Refilling, page 19A-9) .
20779
D4F, and 780 or 782
Page 65 of 652
10A-59
ENGINE AND CYLINDER BLOCK ASSEMBLY
Oil pressure: Check
D4F or D7F or K9K
10A
I - RECOMMENDATIONS FOR REPAIR
a
II - PARTS AND CONSUMABLES FOR THE REPAIR
WORK
aParts which must be replaced:
-the sump plug sealing washer (in the event of an oil
change),
-oil filter (if removed).
aConsumable:
-Engine oil (see Engine oil: Specifications) (Tech-
nical Note 6013, 04A, Lubricants).
III - CHECK
aRemove the oil pressure sensor (see 10A, Engine
and cylinder block assembly, Oil pressure sen-
sor: Removal - Refitting, page 10A-45) .aCheck the correct operation of the oil pressure sen-
sor valve using the roll pin punch with a diameter of
2 mm and the multimeter. Special tooling required
Mot. 836-05Oil pressure gauge kit.
Mot. 1495-0122 mm socket for removal -
refitting of oxygen sensors.
Equipment required
roll pin punch
multimeter
1/2" long socket (12.7 mm square dr ive)
WARNING
Always check the oil level using the dipstick.
Do not exceed the maximum level on the dipstick
(could destroy the engine).
Correct the engine oil level if necessary before
delivering the vehicle to the customer.
Note:
When topping up the engine oil, always leave at
least 10 minutes before checking the level with a
dipstick.
It is essential to monitor the engine oil pressure
as the engine oil temperature rises (approxi-
mately 80˚C or the first time the engine cool-
ing fan is activated).
Page 66 of 652
10A-60
ENGINE AND CYLINDER BLOCK ASSEMBLY
Oil pressure: Check
D4F or D7F or K9K
10A
aPosition the engine oil pressure sensor tool (Mot.
836-05) fitted with suitable end pieces using the
(Mot. 1495-01) or a 1/2" long socket (12.7 mm
square drive).
aEnd pieces:
-D4F and D7F engines:
•end piece C + F
-K9K engine:
•end piece E + C + F
aStart the vehicle.
aMonitor the engine oil pressure as the engine oil
temperature increases (approximately 80˚C or the
first time the engine cooling fan is triggered)
which must not be lower than the pressure at idle
speed.
aIf the oil pressure is lower at idle speed, check that:
-the oil filter is not clogged,
-there is no dirt or swarf in the engine oil,
-the oil pump is in good condition and being correct-
ly driven.
aCheck the oil pressure at 3000 rpm.
aCheck the values:
-D4F and D7F engines:
•Idling: 0.8 bar
•3000 rpm: < 3.5 bars
-K9K engine•idling: 1.2 bar
•3000 rpm: < 3.5 bars
aSwitch off the engine.
aRemove the (Mot. 836-05) with the end pieces.
aRefit the oil pressure sensor (see 10A, Engine and
cylinder block assembly, Oil pressure sensor:
Removal - Refitting, page 10A-45) .
aWipe any oil run-off with a cloth.
aWait at least 10 minutes.
aCheck the oil level using the dipstick.
aTop up the engine oil level if necessary.
aStart the vehicle and check that there are no oil
leaks at the oil pressure sensor.
87363
Page 67 of 652
10A-61
ENGINE AND CYLINDER BLOCK ASSEMBLY
Oil pressure: Check
K4M
10A
Oil pressure tables:
End pieces to be used:
I - REMOVAL PREPARATION OPERATION
a
II - CHECK
aRemove the oil pressure sensor (see 10A, Engine
and cylinder block assembly, Oil pressure sen-
sor: Removal - Refitting, page 10A-45) .aIn place of the oil pressure sensor, fit the (Mot. 836-
05) with suitable adapters using the (Mot. 1495-01)
or a 22 mm long socket.
aStart the vehicle.
aMonitor the engine oil pressure as the oil tempera-
ture rises (approximately 80˚C or the first time the
engine cooling fan is activated); it should not be less
than the pressure at idle speed.
aIf the oil pressure is lower than the pressure at idle
speed, check that:
-the oil filter is not clogged,
-dirt or swarf is not present in the engine oil,
-the oil pump is in good condition and being correct-
ly driven. Special tooling required
Mot. 836-05Oil pressure gauge kit.
Mot. 1495-0122 mm socket for removal -
refitting of oxygen sensors.
Engine Engine suffixMinimum oil pressure (bar) Maximu m o i l
pressure (max)
Idling speed 4000 rpm 4000 rpm
K4M 8540.5 3.1 4.4
Engine End pieces
K4M E+C+F
WARNING
Always check the oil level using the dipstick.
Do not exceed the maximum level on the dipstick
(could destroy the engine).
Correct the engine oil level if necessary before
delivering the vehicle to the customer.
Note:
When topping up the engine oil, always leave at
least 10 minutes before checking the level with a
dipstick.
87363