gearbox RENAULT TWINGO RS 2009 2.G Transmission Owner's Guide

21A-18
MANUAL GEARBOX
Manual gearbox: Specifications
JB1
21A
JC5
JC5-062 11/37 22/41 28/37 34/35 39/31 15/61 11/39 21/18
JC5-070 11/41 21/43 28/37 35/34 39/31 15/61 11/39 22/18
JC5-089 11/34 22/41 28/37 34/35 39/31 15/58 11/39 21/19
JC5-090 11/37 22/41 28/37 34/35 39/32 15/58 11/39 -
JC5-100 11/41 21/43 28/39 31/34 39/32 15/58 11/39 -
JC5-103 11/41 21/43 28/37 35/34 42/31 15/56 11/39 22/18
JC5-106 11/41 21/43 28/39 31/34 37/33 16/57 11/39 -
JC5-107 11/41 21/43 28/37 35/34 42/31 17/56 11/39 -
JC5-108 11/37 22/41 28/37 34/35 39/32 15/61 11/39 -
JC5-109 11/41 21/43 28/37 35/34 42/31 15/56 11/39 -
JC5-119 11/41 21/43 28/37 35/34 39/31 15/61 11/39 -
JC5-120 11/41 21/43 28/37 35/34 42/31 15/58 11/39 -
JC5-125 11/37 22/41 28/37 35/34 41/31 15/58 11/39 21/19
JC5-126 11/41 21/43 28/37 35/34 41/31 16/57 11/39 21/19
JC5-128 11/41 21/43 28/37 35/34 41/31 17/56 11/39 21/19
JC5-129 11/34 22/41 28/37 34/35 39/31 15/61 11/39 21/19
JC5-130 11/34 22/41 28/37 34/35 39/31 15/61 11/39 -
JC5-131 11/37 22/41 28/37 34/35 39/32 15/58 11/39 -
JC5-132 11/41 21/43 28/37 35/34 41/31 16/57 11/39 -
JC5-137 11/37 22/41 28/37 34/35 39/32 15/61 11/39 -
JC5-138 11/41 `21/43 28/37 35/34 42/31 17/56 11/39 -
JC5-140 11/41 21/43 28/37 35/34 41/31 17/56 11/39 -
JC5-144 11/41 21/43 28/37 35/34 41/31 17/56 11/39 21/19 Suffi x 1st 2nd 3rd 4th 5th Final
driveReverse
gearTachometer

21A-19
MANUAL GEARBOX
Manual gearbox: Specifications
JH1 or JH3 or JR5
21A
GEAR RATIOS
Suffi x First Second Third Fourth Fifth Reverse
gearFinal
driveTacho
meter
JA3 sequential gearbox
JA3-001 11/41 21/43 28/39 34/35 39/32 11/39 14/61 None
JA5 sequential gearbox
JA5-001 11/41 21/43 28/37 35/34 41/31 11/39 16/55 None
JH1 manual gearbox
JH1 -004 11/37 22/41 28/37 34/35 39/32 11/39 14/59 21/19
JH1 -013 11/37 22/41 28/37 34/35 39/32 11/39 15/61 21/19
JH1 -014 11/37 22/41 28/37 30/29 39/32 11/39 15/58 21/19
JH1 -015 11/37 22/41 28/37 30/29 41/31 11/39 15/56 21/19
JH1 -016 11/37 22/41 28/37 34/35 39/32 11/39 14/59 None
JH1 -017 11/37 22/41 28/37 34/35 39/32 11/39 15/61 None
JH1-019 11/37 22/41 28/37 34/35 39/32 14/59 14/59 21/19
JH1 -018 11/37 22/41 28/37 30/29 41/31 11/39 15/56 21/19
JH1 -020 11/41 21/43 28/39 34/35 39/31 11/39 14/59 None
JH1-021 11/41 21/43 28/39 34/35 39/31 11/39 14/59 None
JH1 -053 11/41 21/43 28/39 34/35 39/31 11/39 14/59 22/18
JH1-054 11/41 21/43 28/39 34/35 39/31 11/39 15/56 21/19
JH1-055 11/37 21/41 28/37 34/35 39/31 11/39 16/55 21/19
JH3 manual gearbox
JH3-050 11/41 21/43 28/39 34/35 39/31 11/39 15/56 21/19
JH3-052 11/41 21/43 28/39 34/35 39/32 11/39 14/59 22/18
JH3-053 11/37 22/41 28/37 30/29 42/41 11/39 15/58 22/18
JH3-054 11/41 21/43 28/37 30/29 41/31 11/39 14/63 22/18
JH3-055 11/41 21/43 28/37 30/29 39/31 11/39 14/63 22/18
JH3-056 11/41 21/43 28/37 30/29 41/31 11/39 14/61 22/18
JH3-057 11/41 21/43 28/39 34/35 39/31 11/39 14/59 None
JH3-058 11/41 21/43 28/39 34/35 39/32 11/39 14/59 22/18
JH3-059 11/45 22/47 28/39 34/35 37/33 11/39 14/69 22/18

21A-20
MANUAL GEARBOX
Manual gearbox: Specifications
JH1 or JH3 or JR5
21A
JH3-060 11/41 21/43 28/39 34/35 39/31 11/39 14/59 22/18
JH3-061 11/41 21/43 28/39 34/35 39/31 11/39 14/61 22/18
JH3-062 11/41 21/43 28/39 34/35 39/31 11/39 14/61 22/18
JH3-063 11/41 21/43 28/39 34/35 39/32 11/39 14/61 22/18
JH3-064 11/41 21/43 28/39 34/35 39/32 11/39 14/59 22/18
JH3-065 11/41 21/43 28/39 34/35 39/32 11/39 14/59 22/18
JH3-066 11/41 21/43 28/29 34/35 39/31 11/39 14/63 22/18
JH3-067 11/37 22/41 28/37 34/35 39/32 11/39 14/63 22/18
JH3-068 11/41 21/43 28/39 34/35 39/32 11/39 14/59 22/18
JH3-071 11/41 21/43 28/37 30/29 39/31 11/39 14/63 22/18
JH3-072 11/41 21/43 28/37 34/35 39/32 11/39 14/59 22/18
JH3-105 11/41 21/43 28/39 31/34 37/33 11/39 14/59 None
JH3-106 11/41 21/43 28/39 34/35 39/32 11/39 14/63 None
JH3-128 11/41 21/43 28/39 34/35 39/32 11/39 14/61 None
JH3-129 11/41 21/43 28/39 31/34 37/33 11/39 15/61 None
JH3-131 11/41 21/43 28/39 31/34 37/33 11/39 15/58 None
JH3-132 11/37 22/41 28/37 30/29 42/41 11/39 15/58 None
JH3-137 11/41 21/43 28/39 31/34 37/33 11/39 14/59 None
JH3-141 11/37 22/41 28/37 30/29 42/41 11/39 15/58 None
JH3-142 11/41 21/43 28/39 31/34 37/33 11/39 15/61 None
JH3-143 11/41 21/43 28/39 31/34 37/33 11/39 15/61 None
JH3-144 11/41 21/43 28/39 31/34 37/33 11/39 15/61 None
JH3-145 11/37 22/41 28/37 30/29 42/31 11/39 16/57 None
JH3-150 11/37 22/41 28/37 30/29 42/41 11/39 15/58 None
JH3-154 11/41 21/43 28/39 31/34 37/33 11/39 16/61 None
JH3-155 11/41 21/43 28/39 31/34 37/33 11/39 15/58 None
JH3-156
JH3-160 11/41 22/41 28/37 30/29 42/31 11/39 15/58 22/18
JH3-166 11/41 21/43 28/37 30/29 42/31 11/39 16/55 None
JH3-169 11/41 21/43 28/39 34/35 39/31 11/39 14/59 None Suffi x First Second Third Fourth Fifth Reverse
gearFinal
driveTacho
meter

21A-21
MANUAL GEARBOX
Manual gearbox: Specifications
JH1 or JH3 or JR5
21A
JH3-170 11/41 21/43 28/39 34/35 39/32 11/39 14/63 None
JH3-171 11/37 22/41 28/37 34/35 39/31 11/39 15/61 None
JH3-172 11/41 21/43 28/39 31/34 37/33 11/39 15/61 None
JH3-173 11/41 21/43 28/39 31/34 37/33 11/39 15/61 None
JH3-174 11/37 22/41 28/37 30/29 42/31 11/39 15/68 None
JH3-175 11/37 22/41 28/37 30/29 42/31 11/39 15/68 None
JH3-176 11/41 21/43 28/39 34/35 39/32 11/39 14/61 None
JH3-177 11/41 21/43 28/39 31/34 37/33 11/39 15/61 None
JH3-179 11/41 21/43 28/39 31/34 37/33 11/39 15/68 None
JH3-183 11/41 21/43 28/39 34/35 39/32 11/39 14/59 None
JH3-184 11/41 21/43 28/39 34/35 39/32 11/39 15/58 None
JH3-185 11/41 21/43 28/39 34/35 39/32 11/39 15/58 None
JH3-186 11/41 21/43 28/39 34/35 39/32 11/39 15/58 None
JH3-187 11/41 21/43 28/39 34/35 39/32 11/39 15/58 None
JH3-189 11/37 22/41 28/37 30/29 42/31 11/39 15/56 None
JH3-190 11/37 22/41 28/37 30/29 42/31 11/39 15/56 None
JH3-193 11/41 21/43 28/37 30/29 42/31 11/39 16/55 None
JH3-199 11/41 21/43 28/39 34/35 39/32 11/39 14/59 None
JH3-309 11/41 21/43 28/39 34/35 39/32 11/39 15/58 None
JH3-312 11/41 21/43 28/37 30/29 42/31 11/39 16/57 None
JH3-313 11/41 21/43 28/37 30/29 42/31 11/39 16/57 None
JH3-315 11/41 21/43 28/37 30/29 42/31 11/39 16/57 None
JH3-321 11/41 21/43 28/39 34/35 39/31 11/39 14/59 22/18
JR5 manual gearbox
JR5-003 11/37 22/41 28/37 34/35 39/32 11/39 15/61 None
JR5-004 11/41 21/43 28/37 35/34 41/31 11/39 16/55 None
JR5-008 11/41 21/43 29/39 31/34 37/33 11/39 15/58 None
JR5-015 11/41 21/43 28/39 31/34 37/33 11/39 15/58 None
JR5-016 11/41 21/43 28/37 35/34 41/31 11/39 16/55 None
JR5-017 11/41 21/43 28/39 31/34 37/33 11/39 15/61 None Suffi x First Second Third Fourth Fifth Reverse
gearFinal
driveTacho
meter

21A-22
MANUAL GEARBOX
Manual gearbox: Specifications
JH1 or JH3 or JR5
21A
JR5-018 11/37 22/41 28/37 34/35 39/32 11/39 15/61 None
JR5-113 11/41 21/43 28/37 35/34 41/31 11/39 16/57 None
JR5-116 11/41 21/43 28/37 35/34 41/31 11/39 16/55 21/19
JR5-124 11/41 21/43 28/37 35/34 41/31 11/39 16/55 None
JR5-126 11/37 21/41 28/37 35/34 42/31 11/39 15/58 21/19
JR5-144 11/37 21/41 28/37 35/34 42/31 11/39 15/58 21/18
JR5-145 11/41 21/43 28/37 35/34 41/31 11/39 16/55 21/19
JR5-147 11/41 21/43 28/37 35/34 42/31 11/39 15/58 22/18
JR5-149 11/41 21/43 28/39 31/34 42/31 11/39 15/58 22/18
JR5-151 11/41 21/43 28/37 35/34 39/31 11/39 14/63 22/18
JR5-152 11/41 21/43 28/37 35/34 39/32 11/39 14/63 None
JR5-156 11/41 21/43 28/37 35/34 39/32 11/39 15/58 None
JR5-158 11/41 21/43 28/37 35/34 42/31 11/39 15/61 22/18
JR5-165 11/41 21/43 28/37 35/34 42/31 11/39 14/69 22/18
JR5-166 11/41 21/43 28/37 35/34 42/31 11/39 16/57 22/18
JR5-168 11/41 21/43 28/37 35/34 41/31 11/39 14/69 None
JR5-169 11/41 21/43 28/37 35/34 42/31 11/39 14/73 22/18
JR5-170 11/41 21/43 28/37 35/34 42/31 11/39 14/69 22/18
JR5-171 11/41 21/43 28/37 35/34 39/32 11/39 14/63 None
JR5-172 11/41 21/43 28/39 31/34 37/33 11/39 14/63 22/18
JR5-173 11/41 21/43 28/37 35/34 39/32 11/39 14/61 None
JR5-175 11/41 21/43 28/37 34/35 39/32 11/39 15/56 None
JR5-176 11/41 22/41 28/37 35/34 42/31 11/39 15/56 None
JR5-183 11/41 21/43 28/37 35/34 39/32 11/39 14/59 None
JR5-184 11/41 21/43 28/37 35/34 39/32 11/39 15/58 None
JR5-185 11/41 21/43 28/37 35/34 41/31 11/39 17/56 None
JR5-187 11/41 21/43 28/37 35/34 39/32 11/39 14/69 None
JR5-189 11/41 21/43 28/37 35/34 41/31 11/39 14/59 None
JR5-193 11/41 21/43 28/37 35/34 41/31 11/39 1756 None
JR5-301 11/41 21/43 28/37 35/34 41/31 11/39 15/56 None Suffi x First Second Third Fourth Fifth Reverse
gearFinal
driveTacho
meter

21A-23
MANUAL GEARBOX
Manual gearbox: Specifications
JH1 or JH3 or JR5
21A
JR5-302 11/41 21/43 28/37 35/34 41/31 11/39 14/69 None
JR5-308 11/41 21/43 28/37 31/29 45/31 11/39 18/57 None Suffi x First Second Third Fourth Fifth Reverse
gearFinal
driveTacho
meter

21A-24
MANUAL GEARBOX
Manual gearbox: Removal - Refitting
K9K, and JH3 or JR5
21A
REMOVAL
I - REMOVAL PREPARATION OPERATION
aPosition the vehicle on a two-post lift (see Vehicle:
Towing and lifting) (02A, Lifting equipment).
aRemove:
-the battery (see Battery: Removal - Refitting)
(80A, Battery),
-the battery tray (see Battery tray: Removal - Re-
fitting) (80A, Battery).
-the scuttle panel grille (see Scuttle panel grille:
Removal - Refitting) (56A, Exterior equipment),
-the scoop under the scuttle panel grille (see Scoop
under the scuttle panel grille: Removal - Refit-
ting) (56A, Exterior equipment).
aDisconnect the engine management computer con-
nectors.
aRemove:
-the engine management computer mounting bolts,
-the engine management computer mounting nuts.
aRemove the engine management computer mount-
ing.
aRemove the engine management computer wiring
harness nut from the engine management computer
mounting.
aRemove the engine management computer wiring
harness.
aRemove the engine management computer mount-
ing fitted with the engine management computer.aUnclip:
-the clutch hydraulic control pipe on the gearbox (1)
,
-the union (2) on the hydraulic tappet slave cylinder,
-the gearbox breather.
aRemove:
-the front left-hand wheel (see Wheel: Removal -
Refitting) (35A, Wheels and tyres),
-the front left-hand wheel arch liner (see Front
wheel arch liner: Removal - Refitting) (55A, Ex-
terior protection).
aDrain the gearbox oil (see 21A, Manual gearbox,
Manual gearbox oils: Draining - Filling, page
21A-2) .
aRemove:
-the hub carrier - front left-hand and front right-hand
driveshaft assemblies (see ) (31A, Front axle com-
ponents),
-the rear suspended engine mounting (see Lower
engine tie-bar: Removal - Refitting) (19D, En-
gine mounting). Special tooling required
Mot. 1453Engine anchorage support
with m ultiple adjustments and
retaining str aps.
Equipment required
component jack
Tightening torquesm
lower gearbox bolts44 N.m
gearbox nuts and bolts44 N.m
gearbox upper bolts44 N.m
121410

21A-25
MANUAL GEARBOX
Manual gearbox: Removal - Refitting
K9K, and JH3 or JR5
21A
aLoosen the bolt (3) and the nut (4) on the upstream
strut of the catalytic converter on the gearbox.
aRemove:
-the bolt (5) from the upstream strut of the catalytic
converter on the catalytic converter,
-the upstream strut of the catalytic converter by slid-
ing it upwards,
-the starter (see Starter: Removal - Refitting)
(16A, Starting - Charging).
aFit the (Mot. 1453) :
-positioning it on the front wing opening stops and
on the headlight brackets,
-using the two engine lifting eyes to avoid the
« engine - gearbox » assembly tilting too much,
-making sure the tool is strapped to the vehicle.aRemove:
-the left-hand suspended engine mounting (see
Left-hand suspended engine mounting: Re-
moval - Refitting) (19D, Engine mounting),
-the subframe (see Front axle subframe: Removal
- Refitting) (31A, Front axle components).
II - OPERATION FOR REMOVAL OF PART
CONCERNED
aDetach the gearbox controls by pressing on the ca-
ble end pieces (6) .
aRemove the earth strap bolt.
aRemove the upper gearbox bell housing bolts.
aDisconnect:
-the speed and position sensor connector,
-the reverse gear switch connector.
aRemove:
-the lower gearbox bell housing bolts,
-the gearbox nuts,
-the gearbox studs.
aFit a component jack under the gearbox.
aRemove:
-the lower gearbox bell housing bolts,
-the gearbox.
106199
121415
108265

21A-26
MANUAL GEARBOX
Manual gearbox: Removal - Refitting
K9K, and JH3 or JR5
21A
REFITTING
I - REFITTING OPERATION FOR PART
CONCERNED
aRefit:
-the gearbox using a component jack,
-the gearbox stud nuts,
-the gearbox lower bolts.
aTorque tighten:
-the lower gearbox bolts (44 N.m),
-the gearbox nuts and bolts (44 N.m).
aRefit the upper gearbox bolts.
aTorque tighten the gearbox upper bolts (44 N.m).
aRefit the earth strap bolt on the gearbox.
aConnect:
-the reverse gear switch connector,
-the speed and position sensor connector.
aClip the gearbox controls into place.
II - FINAL OPERATION
aRefit:
-the subframe (see Front axle subframe: Removal
- Refitting) (31A, Front axle components),
-the left-hand suspended engine mounting (see
Left-hand suspended engine mounting: Re-
moval - Refitting) (19D, Engine mounting).
aRemove the tool (Mot. 1453).
aRefit:
-the upstream strut of the catalytic converter by slid-
ing it upwards,
-the catalytic converter upstream strut bolt on the
catalytic converter.
aTighten the bolt and nut on the upstream strut of the
catalytic converter on the gearbox.
aRefit:
-the rear suspended engine mounting (see Lower
engine tie-bar: Removal - Refitting) (19D, En-
gine mounting),
-the hub carrier - front left-hand and front right-hand
driveshaft assemblies (see ) (31A, Front axle com-
ponents),
-the starter (see Starter: Removal - Refitting)
(16A, Starting - Charging),-the front left-hand wheel arch liner (see Front
wheel arch liner: Removal - Refitting) (55A, Ex-
terior protection),
-the front left-hand wheel (see Wheel: Removal -
Refitting) (35A, Wheels and tyres).
aClip:
-the union onto the hydraulic tappet slave cylinder,
-the hydraulic clutch control pipe,
-the gearbox breather.
aBleed the clutch (see Clutch circuit: Bleed) (37A,
Mechanical component controls).
aRefit the engine management computer mounting
fitted with the engine management computer.
aFit the engine management computer wiring har-
ness.
aRefit the engine management computer wiring har-
ness nut on the engine management computer
mounting.
aFit the engine management computer mounting.
aRefit:
-the engine management computer mounting bolts,
-the engine management computer mounting nuts.
aConnect the engine management computer connec-
tors.
aRefit:
-the scoop under the scuttle panel grille (see Scoop
under the scuttle panel grille: Removal - Refit-
ting) (56A, Exterior equipment),
-the scuttle panel grille (see Scuttle panel grille:
Removal - Refitting) (56A, Exterior equipment),
aFill up the gearbox oil (see 21A, Manual gearbox,
Manual gearbox oils: Draining - Filling, page
21A-2) .
aRefit:
-the battery tray (see Battery tray: Removal - Re-
fitting) (80A, Battery),
-the battery (see Battery: Removal - Refitting)
(80A, Battery).

21A-27
MANUAL GEARBOX
Manual gearbox: Removal - Refitting
D4F, and JB1 – D7F, and JB1
21A
REMOVAL
I - REMOVAL PREPARATION OPERATION
aPosition the vehicle on a two-post lift (see Vehicle:
Towing and lifting) (MR 411, 02A, Lifting equip-
ment).
aRemove:
-the battery (see Battery: Removal - Refitting)
(MR 411, 80A, Battery),
-the battery tray (see Battery tray: Removal - Re-
fitting) (MR 411, 80A, Battery).
aRemove the air filter unit (see Air filter unit: Re-
moval - Refitting) (MR 411, 12A, Fuel mixture).
aRemove:
-the scuttle panel grille (see Scuttle panel grille:
Removal - Refitting) (MR 412, 56A, Exterior
equipment),
-the scoop under the scuttle panel grille (see Scoop
under the scuttle panel grille: Removal - Refit-
ting) (MR 412, 56A, Exterior equipment).aDisconnect the engine management computer con-
nectors.
aRemove:
-the engine management computer mounting bolts,
-the engine management computer mounting nuts.
aRemove the engine management computer mount-
ing.
aRemove the engine management computer wiring
harness nut from the engine management computer
mounting.
aRemove the engine management computer wiring
harness.
aRemove the engine management computer mount-
ing fitted with the engine management computer.
aUnclip:
-the clutch cable,
-the gearbox breather.
aRemove:
-the left-hand front wheel (see Wheel: Removal -
Refitting) (MR 411, 35A, Wheels and tyres),
-the front left-hand wheel arch liner (see Front
wheel arch liner: Removal - Refitting) (MR 412,
55A, Exterior protection).
aDrain the gearbox oil (see 21A, Manual gearbox,
Manual gearbox oils: Draining - Filling, page
21A-2) .
aRemove:
-the hub carrier - front left-hand and front right-hand
driveshaft assemblies (see ) (MR 411, 31A, Front
axle components),
-the rear suspended engine mounting (see Lower
engine tie-bar: Removal - Refitting) (MR 411,
19D, Engine mounting),
-the starter (see Starter: Removal - Refitting) (MR
411, 16A, Starting - Charging). Special tooling required
Mot. 1453Engine anchorage support
with m ultiple adjustments and
retaining str aps.
Equipment required
component jack
Tightening torquesm
gearbox mountings44 Nm
D4F