engine SAAB 9-3 2000 Manual PDF

189 Car care
FusesNo. Amp Function
A––
B 10 Stop lights, trailer
C 30 Cabin fan, ACC
1 30 Electrically heated rear window and rear-view mir-
rors
220Direction indicators
330Cabin fan, A/C
4 15 Trunk light; switch illumination; electrically powered
radio antenna
5 30 Electrically operated front seat, right
6 30 Cigarette lighter
6A 7.5 Automatic transmission
7 30 Rear window operators, rear-view mirrors, sunroof
8 15 Rear wiper
9 7.5 ACC panel
10 – –
11 7.5 DICE / TWICE
12 20 Stop lights; front fog lights
13 15 Diagnostics; radio
14 30 Front window motors
15 20 Daytime running lights
16 30 Electrically operated front seat, left
16B 30 Control module, engine management system
17 15 DICE/TWICE; instruments; memory for
electrically operated driver’s seat
18 10 Airbag
19 10 ABS; A/C; rear fog light
20 20 Electric heating, front seats
30 10 20
30 30 15
15 15
10 10 10
10
10
10 30
30 10 20
15
15
15
10 10
20
10 20 20
20 20 15
15
30 15
15 10 15
15
IB918
1 C B A23456
7 6A 8 9 10 11 12 13 14 15 16
17 16B 18 19 20 21 22 23 2425 26 27 28 29 30 3132 33 34 35 3637 38 39
Fuse holder on the end of the instrument panel
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190 Car care
Relay holderUnder the instrument panel next to the steering wheel No. Amp Function
21 10 Manual A/C; soft top (Convertible)
22 15 Cruise Control; direction indicators
23 20 Soft top (Convertible); telephone
24 7.5 Radio
25 30 Central locking
26 30 Control module, engine management system; igni-
tion cassette
27 15 High beam flash; ACC
28 10 Engine management system
29 10 Right parking light; number-plate lighting
30 10 Left parking light
31 20 Reversing light; windshield wipers; headlight
beam-length adjustment
32 15 Fuel pump
33 15 Electric heating of rear seat
34 10 SID; control module; automatic transmission
35 15 DICE/TWICE; main instrument panel; interior light-
ing
36 10 Relay, starter
37 – –
38 25 Oxygen sensor (lambda probe)
39 – –Item Function
A Electric heating of rear seat
B Reversing light, cars with automatic transmission
C1 –
C2 Lock motor, trunk lid
D1 Rear wiper
D2 Rear-window washing
E Ignition switch
F–
G Windshield wipers (intermittent)
H Rear-window heating
IFuel pump
J–
KStart relay
L Main relay (injection system)
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191 Car care
Fuses and relays Fuse panel in engine bay
No. Amp Function
110Horn
2 15 Front fog lights
3 40 Radiator fan, low speed
4 10 Vacuum pump
5 15 A/C-compressor
610Left low beam
7 10 Right low beam
8 10 Left high beam
9 10 Right high beam
10 7.5 Headlight wipers
11 – –
12 – Extra lights
13 7.5 APC
14 10 Extra heater; water pump (Europe)
15 15 Extra heater (Europe)
MAXI 1 30 Radiator fan, high speed
MAXI 2 50 ABS
Item Amp Function
A Low beam
B High beam
C1 Extra heater (Europe)
C2 Vacuum pump (Turbo aut.)
D Radiator fan, low speed
E Lamp check (filament monitor, front)
F1 – –
F2 – –
G1 Horn
G2 Front fog lights
H–
I Radiator fan, high speed
J A/C-compressor
IB919
Fuses and relays in engine bay (left side)
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196 Car careWhen changing a wheel, take the tool kit out
first, then the spare wheel.
Changing a wheel
If light-alloy wheels have been fitted to the
car for several years and a change is made
to steel wheels, the threads for the wheel
bolts in the brake discs should be cleaned
before the thinner steel wheels are fitted.
The innermost threads in the holes may be
clogged with sand, salt and rust so that the
correct tightening torque cannot be
achieved.
NOTETo avoid damaging a punctured alloy
wheel this can be placed outside up in the
spare-wheel well but only while driving to
the closest workshop.
A general rule is that all heavy loads must
be well secured in the luggage compart-
ment, see page 129.
WARNING
 The car jack is designed solely for use
in changing a wheel or fitting snow
chains. It must not be used to support
the car during repair work or servicing.
 Never crawl under a car that is
supported only by a jack.
 Special care must be taken if the car is
on a slope – use wheel chocks!
 Position chocks, one ahead and one
behind, the wheel that is diagonally
opposite to the one to be changed.
 Switch on the hazard warning lights if
the car is on a road.
 Apply the parking brake and leave the
car in gear (1st or reverse). Automatic
transmission: move selector to the
P position.
 Ensure that everybody is out of the car
before jacking it up.
 Never start the engine while the car is
jacked up.
 The jack must stand on a firm, level
surface.
 Stow the jack in the place provided for
it under the panel in the floor of the
trunk. Secure it properly to avoid injury
to passengers in the event of an acci-
dent.
 Do not use the jack for any purpose
other than for jacking up the car.
IB1261IB1262
Spare wheel (under the carpet in the
trunk), Saab 9-3 Viggen
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197 Car care
When it is time to raise the car, apply the
jack to one of the four jacking points (front or
rear) located beneath the sills.
If a floor jack is used it can be applied to the
standard jacking points used by the dealer
or centrally under the front of the engine
subframe. If the car is equipped with a trailer
hitch, the jack can also be placed under the
hitch. 1 Put the car in 1st gear (automatic trans-
mission: move selector to the P position)
and apply the parking brake.
Saab 9-3 Viggen: The front and rear
jacking points are located behind covers
that must be removed.
2 Wind the jack up to a suitable height
before placing it under the recess in the
sill.
3 Make sure that the jack fully engages
the recess in the sill and that the base of
the jack is steady and flat on the ground.
4 Turn the jack handle clockwise until it
just begins to lift the car. 5 Remove the wheel cover (where appli-
cable). Loosen the wheel bolts by half a
turn.
6 Turn the jack handle to raise the wheel
clear of the ground. Remove the wheel
bolts and lift off the wheel.
7 Fit the wheel and screw in the bolts in the
sequence shown (opposite pairs).
Tighten the studs enough for the studs
and wheel to be seated correctly.
See page 199 for sequence.NOTEDo not position the jack under the rear
axle or under the rear floor.
IB1311
Jacking points for a floor jack.
IB924
Pos i ti o n for j ack
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201 Car care
Engine bayClean the engine compartment using an
engine detergent and rinse with hot water.
Cover the headlights and do not aim the
spray nozzle on the:
Radiator.
 Throttle cable.
 Throttle housing.
 Other engine controls.
 The alternator.
 Ignition system and other electrical com-
ponents.
Avoid spraying the hood liner, as this can
become heavy and hang down and touch
the engine when the hood is closed.
Additional care should be taken if using a
high-pressure washer. Hold the nozzle at
right angles to the area to be cleaned. This
is particularly important when spraying
labels.
Do not use gasoline as a cleaning agent or
solvent when carrying out repairs or mainte-
nance. Saab recommends the use of envi-
ronmentally safe degreasing agents.
WashingWash the car frequently. When the car is
new, wash the bodywork by hand, using just
cold water – a brush attachment on the end
of a hose is ideal. Do not use automatic car
washes for the first five or six months,
before the paintwork has hardened prop-
erly. Thereafter, use a high quality car wash
soap added to lukewarm water.
Remove any bird droppings without delay,
as these can discolor the paintwork and
prove difficult to polish out.
Use a soft cloth moistened with methyl alco-
hol to remove splashes of tar or asphalt. Do
not use strong cleaners, as these can dry
out the paintwork. The underside of the car also needs wash-
ing regularly, and this should be done very
thoroughly at the end of winter. Clean the
underside of the car by hand if the car is usu-
ally washed in an automatic car wash with-
out special facilities for underbody cleaning.
Never wash or leave the car to dry in the
sun, but wipe it dry with a chamois leather
immediately after washing to avoid smears
and streaks.
Clean the window glass inside and out using
a high quality window cleaner. This is partic-
ularly important when the car is new, as
upholstery and trim have a tendency to
sweat a little at first.
Keep the glass well cleaned, as this helps to
prevent misting.NOTEAvoid using any alcohol-based cleaners
on the front and rear light clusters, as
these can cause cracking of the lenses.
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205 Car care
Inspect the undercoating and touch up if
necessary. Pay particular attention to the
fenders and wheel housings, which are
exposed to abrasion by flying gravel, etc. If
the composition has worn or flaked off, the
steel must be thoroughly cleaned and dried
before a fresh coat is applied. The cleaning
is best done with a scraper and a steel wire
brush, followed by washing with solvent.
Apply the new coating thinly, otherwise it
may run off or fall off when dry.
Recovery and/or
recycling of automotive
materialsA typical car consists of metals (65–75%),
plastics (10–14%), rubber (5%) and small
quantities of glass, wood, paper and tex-
tiles.
Some of these materials can be recycled,
while others can be recovered in chemical
processes for reuse in new products or as a
source of energy.
While the Saab 9-3 was still at the draw-
ing-board stage, Saab engineers were
giving serious consideration to how the
maximum quantity of materials could be
reclaimed from the car on its eventual
scrapping. To facilitate sorting, plastic parts,
for instance, have been marked to identify
the precise nature of the plastic.Approximately 90% of the materials in the
car can be recycled or recovered, where
facilities exist.
Before the car is scrapped, all the oils and
other fluids that could pollute the environ-
ment should be recovered from the car. It
may be of interest in this context to learn that
the refrigerant used in the Saab 9-3’s A/C
and ACC systems (R134a) contains neither
CFCs nor any other chlorine compounds
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208 Car careMaintenance  The drive belt for the compressor should
be inspected under the regular service
program.
 Clean dirt and insects away from the con-
denser and radiator to prevent clogging.
When washing the car, use the hose to
spray the radiator and condenser (located
forward of the radiator) from both sides
(both from the front of the car and from
inside the engine bay). Do not use a pres-
sure washer.
Caution: Do not use the hose when the
engine is hot.
Other than in extremely cold weather, do not
cover the radiator, e.g. with screen netting,
as this will greatly diminish its cooling capac-
ity.
Note: The A/C system will only operate
when the outdoor temperature is above the
freezing point (0°C, 32°F). Switch on the
A/C system when the car stands in a warm
place.
Headlight aimingThe vehicle is equipped with vertical and
horizontal aim indicators. The aim has been
preset at the factory and should normally not
need further adjustments. This is true even
though your vertical and horizontal aim indi-
cators may not fall exactly on the "0" (zero)
marks on their scales.
If your headlight is damaged in an accident,
the headlight aim may be affected. If you
believe your headlights need to be
re-aimed, we recommend that you take it to
your Saab dealer for service. However, it is
possible for you to re-aim your headlights as
described in the following procedure.
To check the aim, the vehicle should be
properly prepared as follows: Place the vehicle on a level pad or surface
 The vehicle should be unladen and fuel
tank full, and one person or 160 lbs.
(75 kg) on the drivers seat
 The vehicle should not have any snow, ice
or mud attached to it
 Tires should be inflated to the prescribed
pressure
 Rock the vehicle to stabilize the suspen-
sion
WARNING
Before checking/adjusting the headlight
aiming, switch off the engine to avoid
danger of fingers and hands being injured
by moving parts.
The radiator fan can start up even when
the engine is switched off.
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212 Maintenance and owner assistanceMaintenance scheduleThe Maintenance Schedule prescribes a
service program to the purchaser/operator
of a Saab that is reasonable and necessary
to ensure the proper emission control sys-
tems function, safety and reliability of the
Saab automobile in normal use. Additional
maintenance is recommended for specific
components when the car is operated under
certain severe conditions. Proper mainte-
nance is always a good practice!
Authorized Saab dealers are equipped and
trained to meet your Saab’s service needs.
They regularly receive up-to-date Saab ser-
vice manuals and parts and technical ser-
vice bulletins from Saab and are able,
through their franchise agreement, to attend
Saab service schools, obtain Saab special
tools and technical assistance and pur-
chase original equipment service and
replacement parts.
Today’s complex automobiles should only
be entrusted to the most knowledgeable
service professionals. A Saab dealer is your
best choice.
Service intervalsThe maintenance schedule is comprised of
a "First Service" at 1,000 miles (1,600 km),
followed by services at every 10,000 miles
(16,000 km) thereafter (20,000,
30,000 miles/32,000, 48,000 km etc.).
Engine oil and filter changesChanging the engine oil and filter is required
at every service point. Use only a Saab
approved long-life oil filter and engine oils
meeting the SAE viscosity ratings and API
service classifications stated in the “Techni-
cal data” section of this Owner’s Manual.
The use of extra additives in the oil is not
necessary and is not recommended, and
may be harmful to turbochargers.
More frequent oil changes are recom-
mended if your vehicle is operated under
any of the following conditions:
 Most trips are less than 5-10 miles (8-16
km). This is particularly important when
outside temperatures are below freezing.
 Most trips include extensive idling (fre-
quent stop-and-go traffic).
 Most trips are through dusty areas (such
as construction zones).
 If the vehicle is used for delivery service,
police, taxi or other commercial applica-
tions.
If your driving habits match this description,
have the engine oil and filter changed in-
between normal services at 5,000 mile
(8,000 km) intervals. These conditions
cause the engine oil to break down faster.
The Warranties and Service Record Book-
let has provisions to record extra oil
changes.
NOTEThe "First Service" will be done by your
Saab dealer at no charge and should be
done as close as possible to the sched-
uled mileage (1,000 miles/1,600 km).
The engine oil and filter must be changed
at this service.
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215 Maintenance and owner assistance
Saab Original Service Program M2000 USA, Canada, (9-3 Models)* These are the minimum required Emission Control System maintenance steps. Saab urges that all recommended maintenance procedures be performed
according to this program.
(a.) Engine oil and filter should be changed at least once a year. Intermediate oil and filter changes (halfway between indicated intervals) suggested for
cars primarily used for driving in dense city traffic or for repeated short trip operation without sufficient warm up.
** Service intervals:
Refer to the Warranties & Service Record Book for service intervals beyond 100,000 miles (160,000 km).Service Intervals **
Miles = U.S. Cars
Kilometers = Canadian Cars
1,000
(1,600 km)
10,000
(16,000 km)
20,000
(32,000 km)
30,000
(48,000 km)
40,000
(64,000 km)
50,000
(80,000 km)
60,000
(96,000 km)
70,000
(112,000 km)
80,000
(128,000 km)
90,000
(144,000 km)
100,000
(160,000 km)
Service #
1234567891011
Engine and engine compartment
E Engine oil and filter (a.)!!!!!!!!!!!
R Engine coolant freezing point and level""" "" "" "
R Engine coolant flush and replace (max. 3-year intervals)!!!
R Engine cooling system, hoses and cap""""""""""
R Drive belt; condition""""" ! """"
E Spark plugs!
*
!*
!*
E Crankcase ventilation and vacuum lines""
Application/type of service (col. 1) Service Procedure
E = emission service"= Check - top up, adjust or replace if necessary
R = regular maintenance!= Replace
#= Lubricate
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