check engine SAAB 9-3 2001 Service Manual

213 Car care
MAXI fusesThe MAXI fuses are housed in the fuse box
under the hood. These fuses can be
checked in the same way as the other fuses.
The MAXI fuses are designed to protect the
car’s electrical system from being dam-
aged. Each MAXI fuse protects a number of
electrical circuits and functions and there-
fore has a higher rating (amperage) than the
standard fuses. No spare MAXI fuses are
supplied with the car.
DICE / TWICEDICE = Dashboard Integrated Central Elec-
tronics
TWICE = Theft-Warning Central Electronics
DICE and TWICE are electronic control
modules.
DICE controls, among other things:
 Front lights and interior lighting.
 Instrument illumination.
 Intermittent wiper operation.
 Electric heating of rear window and door
mirrors.
TWICE controls, among other things:
 Central locking.
 Car alarm (Anti-theft system).
 Engine immobilizer.
 Auto checking of lights.
 Electric heating of rear seat.
 Safety belt reminder.
 Electrically adjustable passenger seat.The DICE and TWICE control modules are
linked to a data bus, which is basically an
information carrier that allows information to
be exchanged between all the control mod-
ules and components connected to the bus.
If a fault occurs in any of these components,
diagnostic faults codes are set in the rele-
vant control module, which enhances fault
diagnosis at the Saab dealer.
The scan tool connector for fault diagnosis
is located under the instrument panel on the
drivers side.
NOTEIf a MAXI fuse blows, it means that there
is a major fault in the electrical system.
Have the car checked without delay by an
authorized Saab dealer.
IB920
MAXI fuse for soft-top system
(Convertible)
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216 Car careFuses and relays Fuse panel in engine bay
No. Amp Function
110Horn
2 15 Front fog lights
3 40 Radiator fan, low speed
4 10 Vacuum pump
5 15 A/C-compressor
610Left low beam
7 10 Right low beam
8 10 Left high beam
9 10 Right high beam
10 7.5 Headlight wipers
11 – –
12 – Extra lights
13 7.5 APC
14 10 Extra heater; water pump (Europe)
15 15 Extra heater (Europe)
MAXI 1 30 Radiator fan, high speed
MAXI 2 50 ABS
Item Amp Function
A Low beam
B High beam
C1 Extra heater (Europe)
C2 Vacuum pump (Turbo aut.)
D Radiator fan, low speed
E Lamp check (filament monitor, front)
F1 – –
F2 – –
G1 Horn
G2 Front fog lights
H–
I Radiator fan, high speed
J A/C-compressor
IB919
Fuses and relays in engine bay (left side)
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233 Car care
Maintenance  The drive belt for the compressor should
be inspected under the regular service
program.
 Clean dirt and insects away from the con-
denser and radiator to prevent clogging.
When washing the car, use the hose to
spray the radiator and condenser (located
forward of the radiator) from both sides
(both from the front of the car and from
inside the engine bay). Do not use a pres-
sure washer.
Caution: Do not use the hose when the
engine is hot.
Other than in extremely cold weather, do not
cover the radiator, e.g. with screen netting,
as this will greatly diminish its cooling capac-
ity.
Note: The A/C system will only operate
when the outdoor temperature is above the
freezing point (0°C, 32°F). Switch on the
A/C system when the car stands in a warm
place.
Headlight aimingThe vehicle is equipped with vertical and
horizontal aim indicators. The aim has been
preset at the factory and should normally not
need further adjustments. This is true even
though your vertical and horizontal aim indi-
cators may not fall exactly on the "0" (zero)
marks on their scales.
If your headlight is damaged in an accident,
the headlight aim may be affected. If you
believe your headlights need to be
re-aimed, we recommend that you take it to
your Saab dealer for service. However, it is
possible for you to re-aim your headlights as
described in the following procedure.
To check the aim, the vehicle should be
properly prepared as follows: Place the vehicle on a level pad or surface
 The vehicle should be unladen and fuel
tank full, and one person or 160 lbs.
(75 kg) on the drivers seat
 The vehicle should not have any snow, ice
or mud attached to it
 Tires should be inflated to the prescribed
pressure
 Rock the vehicle to stabilize the suspen-
sion
WARNING
Before checking/adjusting the headlight
aiming, switch off the engine to avoid
danger of fingers and hands being injured
by moving parts.
The radiator fan can start up even when
the engine is switched off.
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236 Maintenance and owner assistanceMaintenance scheduleThe Maintenance Schedule prescribes a
service program to the purchaser/operator
of a Saab that is reasonable and necessary
to ensure the proper emission control sys-
tems function, safety and reliability of the
Saab automobile in normal use. Additional
maintenance is recommended for specific
components when the car is operated under
certain severe conditions. Proper mainte-
nance is always a good practice!
Authorized Saab dealers are equipped and
trained to meet your Saab’s service needs.
They regularly receive up-to-date Saab ser-
vice manuals and parts and technical ser-
vice bulletins from Saab and are able,
through their franchise agreement, to attend
Saab service schools, obtain Saab special
tools and technical assistance and pur-
chase original equipment service and
replacement parts.
Today’s complex automobiles should only
be entrusted to the most knowledgeable
service professionals. A Saab dealer is your
best choice.
Service intervalsThe maintenance schedule is comprised of
a Check -up 30 days after retail delivery, fol-
lowed by services at every 10,000 miles
(16,000 km) thereafter (10,000, 20,000,
30,000 miles/16,000 32,000, 48,000 km
etc.).
Engine oil and filter changesChanging the engine oil and filter is required
at every service point. Use only a Saab
approved long-life oil filter and engine oils
meeting the SAE viscosity ratings and API
service classifications stated in the “Techni-
cal data” section of this Owner’s Manual.
The use of extra additives in the oil is not
necessary and is not recommended, and
may be harmful to turbochargers.
More frequent oil changes are recom-
mended if your vehicle is operated under
any of the following conditions:
 Most trips are less than 5-10 miles (8-16
km). This is particularly important when
outside temperatures are below freezing.
 Most trips include extensive idling (fre-
quent stop-and-go traffic).
 Most trips are through dusty areas (such
as construction zones).
 If the vehicle is used for delivery service,
police, taxi or other commercial applica-
tions.
If your driving habits match this description,
have the engine oil and filter changed in-
between normal services at 5,000 mile
(8,000 km) intervals. These conditions
cause the engine oil to break down faster.
The Warranties and Service Record Book-
let has provisions to record extra oil
changes.
NOTEThe Check-up will be done by your Saab
dealer at no charge and should be done
as close as possible to the scheduled 30
days.
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239 Maintenance and owner assistance
Saab Original Service Program M2001 USA, Canada, (9-3 Models)* These are the minimum required Emission Control System maintenance steps. Saab urges that all recommended maintenance procedures be performed
according to this program.
(a.) Engine oil and filter should be changed at least once a year. Intermediate oil and filter changes (halfway between indicated intervals) suggested for
cars primarily used for driving in dense city traffic or for repeated short trip operation without sufficient warm up.
** Service intervals:
Refer to the Warranties & Service Record Book for service intervals beyond 100,000 miles (160,000 km).Service Intervals **
Miles = U.S. Cars
Kilometers = Canadian Cars
30 day
10,000
(16,000 km)
20,000
(32,000 km)
30,000
(48,000 km)
40,000
(64,000 km)
50,000
(80,000 km)
60,000
(96,000 km)
70,000
(112,000 km)
80,000
(128,000 km)
90,000
(144,000 km)
100,000
(160,000 km)
Service #
1234567891011
Engine and engine compartment
E Engine oil and filter (a.)!!!!!!!!!!
R Engine coolant freezing point and level""" """ ""
R Engine coolant flush and replace (max. 3-year intervals)!!
R Engine cooling system, hoses and cap""""""""""
R Drive belt; condition""""" ! """"
E Spark plugs!
*
!*
!*
E Crankcase ventilation and vacuum lines""
Application/type of service (col. 1) Service Procedure
E = emission service"= Check - top up, adjust or replace if necessary
R = regular maintenance!= Replace
#= Lubricate
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254 Technical data1 - Region
____________
Y = Northern Europe
2 - Country _______S = Sweden
3 - Manufacturer ___3 = Saab Automobile AB
4 - Product line ____D = 9-3
5 - Model series ___D = 9-3 S with driver’s and
passenger’s airbag
F = 9-3 SE with driver’s and
passenger’s airbag
P = 9-3 Viggen with driver’s and
passenger’s airbag6 - Body version ___3 = Coupé (3-door)
5 = 5-door
7 = Convertible
7 - Gearbox _______5 = Manual 5-speed
8 = Automatic 4-speed
8 - Engine variant __G = 2.3 Turbo Viggen
H = 2.0 Turbo (185 bhp)
K = 2.0 Turbo (205 bhp)
9 - Check digit ____0-9 or X
10 - Model year _____1 = 2001
11 - Factory ________2 = Trollhättan
7 = Nystad
12 - Serial number __000001-999999 position: 1234567891011 12
||||||||| | | |
VIN:YS3DF 5 8K7 1 2005543
||||||
123456= identification codes for certain chassis details
IB541
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257 Index
Index
AA/C system, fault diagnosis
________ 232
A/C system, maintenance _________ 232
ACC
__________________________ 84
ACC, useful tips
_________________ 92
Adjustment, steering wheel
________ 137
Air conditioning (A/C), fault diagnosis
and maintenance
______________ 232
Airbag
_________________________ 28
Alarm __________________________ 41
Alarm functions
__________________ 44
Alarm signals
___________________ 44
Anti-corrosion treatment
__________ 228
Anti-theft system
_________________ 41
Ashtray
_______________________ 141
Audio System
___________________ 93
Automatic climate control (ACC)
_____ 84
Automatic transmission
___________ 162
BBattery
________________________ 201
Boost starting from donor battery
___ 187
Brake fluid, check
_______________ 200
Brake fluid, grade _______________ 251
Brake pad wear indicators
____ 170
, 200Brakes
________________________ 170
Braking _______________________ 170
Bulb table _____________________ 211
CCD changer
____________________ 105
CD player
_____________________ 103
CHECK messages
_______________ 72
CHECKING
_____________________ 72
Cabin lighting __________________ 139
Calibration, ACC _________________ 90
Car alarm
______________________ 41
Car phone, installation
___________ 113
Care of safety belts
______________ 224
Cassette player
_________________ 100
Central locking __________________ 36
Change of address notification
_____ 238
Changing a wheel
_______________ 221
Changing bulbs
_________________ 206
Changing the coolant
____________ 199
Changing the engine oil __________ 196
Changing the key battery __________ 39
Changing the wheels round _______ 218
Changing wiper blades
___________ 204
Chassis number
________________ 253
Child car seats
__________________ 19
Child safety
_____________________ 19
Child safety locks, rear doors
_______ 39
Child seats
_____________________ 19
Cigar lighter ____________________ 141Cleaning the soft top, Convertible
____ 57
Climate-control system, manual
_____ 80
Compact spare wheel
____________ 220
Condensation water, A/C __________ 82
Condensation water, ACC __________ 85
Convertible
_____________________ 47
Coolant
_______________________ 198
Courtesy Headlight Feature
________ 76
Cruise Control
__________________ 169
Cup holder
_____________________ 140
DDICE/TWICE
___________________ 213
Date code, tires _________________ 220
Dim low beam
___________________ 75
Dimmer
________________________ 78
Direction indicators
_______________ 76
Direction-indicator stalk
____________ 76
Dome lighting
__________________ 139
Door mirrors
___________________ 143
Drive belt
______________________ 203
Driving in deep water
_____________ 185
Driving in hot weather ____________ 179
Driving technique
________________ 176
Driving with a compact spare wheel
_ 190
Driving with a load
_______________ 184
Driving with a roof load
___________ 182
Driving with the trunk lid open
______ 185
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258 IndexEEconomical motoring
____________ 176
Electrical system, technical data
____ 250
Electrical window
_______________ 136
Electrically adjustable seats
_______ 133
Electrically heated front seats ______ 135
Electrically heated rear seat
_______ 135
Electrically heated rear window _____ 83
Electronic starting interlock
_________ 37
Emergency opening, fuel filler door
_ 150
Emergency operation of the soft top,
Convertible
____________________ 52
Emergency operation of the sunroof
_ 138
Emission control systems
_________ 194
Engine bay
____________________ 193
Engine bay, cleaning
_____________ 226
Engine break-in period _______ 161
, 176
Engine number
_________________ 253
Engine oil, changing
_____________ 196
Engine oil, checking _____________ 196
Engine oil, grade
________________ 247
Engine oil, volume _______________ 247
Engine variants
_________________ 249
Engine, description ______________ 194
Engine, technical data ____________ 247
FFault codes, Audio System
________ 115
Flat spot
______________________ 224Folding the soft top, Convertible
_____ 49
For long trips
___________________ 190
Front fog lights __________________ 77
Fuel filler door, emergency opening
_150
Fuel gauge
_____________________ 68
Fuel grade _____________________ 249
Fueling
_______________________ 157
Fuel-tank capacity
_______________ 249
Fuse table
_____________________ 214
Fuses
________________________ 212
GGearbox number
________________ 253
Gearbox oil, checking
____________ 197
Gearbox oil, grade
_______________ 250
General particulars ______________ 244
General safety instructions, Convertible
48
Glove compartment
______________ 141
HHandbrake
_____________________ 174
Hazard warning lights
_____________ 76
Head restraint
___________________ 18
Headlight flasher _________________ 75
Hood
_________________________ 192
Horn signal
____________________ 137
IIf the car does not start
___________ 153
Ignition switch
__________________ 152
Immobilizer
_____________________ 37
Important considerations concerning
cars with catalytic converters
_____ 156
Important considerations for driving
_ 154
Indicator lights
___________________ 60
Instrument lighting
________________ 78
Integrated booster seat
____________ 26
Interior equipment
_______________ 129
Interior lighting
__________________ 139
Interior lighting, Convertible
_________ 58
Interior rearview mirror
___________ 143
JJump starting
___________________ 187
KKey
___________________________ 36
Key, removing
__________________ 152
LLATCH (child safety)
______________ 21
Labels and plates
_______________ 253
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259 Index
Leather upholstery, care of
________ 225
Load eyes
_____________________ 148
Locks
__________________________ 36
Lowering rear seat
______________ 144
Luggage compartment ___________ 144
Luggage compartment, Convertible
__ 56
Luggage-compartment lighting
_____ 148
MMain beam
_____________________ 75
Main instrument panel
_____________ 60
Maintenance schedule ___________ 236
Manual climate-control system
______ 80
Manual raising of the soft top,
Convertible
____________________ 52
Manual transmission
_____________ 161
Manually opening the fuel filler door,
Convertible
____________________ 58
Manually opening the fuel filler door,
Coupé and 5-door
______________ 150
Maxi fuses
_____________________ 213
Memory, driver’s seat
____________ 134
Motoring abroad
________________ 190
NNight Panel
_____________________ 73
OORVR
________________________ 195
Odometer ______________________ 66
Oil specification
_________________ 247
OnStar
________________________ 117
Opening handle
__________________ 36
Owner assistance _______________ 237
PPaint touch-up
__________________ 227
Parcel shelf
____________________ 147
Park Brake Shift Lock
____________ 164
Parking brake
__________________ 174
Parking lights ____________________ 75
Plates and labels
________________ 253
Power steering fluid, check
________ 201
Power steering oil, grade
_________ 251
Pressure gauge
__________________ 67
Programmable driver’s seat
_______ 134
Programming, ACC
_______________ 90
RRadio
__________________________ 98
Raising the soft top, Convertible
_____ 51
Rear fog light
____________________ 77
Rear seat
______________________ 144
Rear seat, tipping
_______________ 144Rearview mirrors
________________ 143
Rear-window wiper _______________ 79
Recirculation
____________________ 82
Recycling
______________________ 230
Refuelling _____________________ 157
Relay table ____________________ 215
Release handle, hood
____________ 192
Remote control
__________________ 36
Remote control battery, changing
____ 39
Removing the key
_______________ 152
Reporting safety defects
__________ 238
Rev counter
_____________________ 66
Reversing lights
__________________ 77
Roof rack
______________________ 182
Rotating the tires
________________ 218
Running-in
_____________________ 161
SSAHR, head restraint
_____________ 18
SID (Side Instrument Display)
_______ 69
SRS (airbag)
____________________ 28
Saab Audio System
_______________ 93
Saab Trionic engine
management system ____________ 195
Safety belts
_____________________ 12
Safety belts, care of
______________ 224
Seat belts
______________________ 12
Seat-belt pretensioners
____________ 13
Seats
_________________________ 130
Service costs
___________________ 237
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