check engine SAAB 9-3 2001 Owner's Guide

189 Starting and driving
5 Check that the jumper cables do not
have loose or missing insulation. If they
do, you could get a shock and also the
vehicles could be damaged.
Before you connect the cables, here are
some basic things you should know.
Positive (+) will go to positive (+) and
negative (-) will go to a major metal
engine part with a good ground. Do not
connect (+) to (-) or you will get a short
that could injure you or would damage
the battery and maybe other parts as
well.
6 Connect the red positive (+) cable to the
positive (+) terminal of the vehicle with
the discharged battery.
7 Do not let the other end touch metal.
Connect it to the positive (+) terminal of
the good battery. Use a remote positive
(+) terminal if the vehicle has one.
8 Now connect the black negative (-)
cable to the good battery’s negative ter-
minal.
Do not let the other end touch anything
until the next step. The other end of the
negative cable does not go to the dead
battery. It goes to a major metal part with
a good ground on the engine of the vehi-
cle with the discharged battery.9 Attach the cable at least 18 inches
(45 cm) away from the discharged bat-
tery, but not near engine parts that
move. The electrical connection is just
as good there, but the chance of sparks
getting back to the battery is much less.
10 Start the vehicle with the good battery
and run the engine for a while.
11 Try to start the vehicle with the dis-
charged battery. If it does not start after
a few tries, it probably needs service.
12 Remove the cables in reverse order to
prevent electrical shorting. Take care
that they do not touch each other or any
other metal.
WARNING
Using a match or flame of any kind near a
battery can cause battery gas to explode.
You can suffer burns or be blinded. Use a
flashlight if you need more light.
Be sure the battery has enough water.
The battery installed in your new Saab
has filler caps. Be sure the right amount
of water is there. Add distilled or boiled
water if the level is too low. If you don’t,
explosive gas could be present.
Be sure the electrolyte in the battery is not
frozen. Discharged batteries will freeze.
When connecting jumper cables to a
frozen battery, gas from the chemical
reaction inside the battery can build up
under the ice and cause an explosion.
Battery fluid contains acid that can burn
you. Do not get it on you. If you acciden-
tally get it in your eyes or on your skin,
flush the area with water and get medical
help immediately.
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190 Starting and drivingDriving considerations
with compact spare
wheel/tire fitted The following should be observed when the
compact spare wheel (T115/70 R16) is
installed:
The compact spare is light and easy to
handle when changing the wheel. Do not
drive farther than necessary with the com-
pact spare fitted – the maximum life of the
wheel is only just over 2000 miles
(3,500 km). Have the standard wheel
repaired and reinstalled as soon as possi-
ble.Points to bear in mind when driving with a
compact spare wheel:
 The car’s ground clearance is reduced
with the compact spare fitted.
 Only one compact spare wheel may be
used at any time.
 Take care not to hit the curb.
 Do not fit snow chains.
 Leave the wheel cover off, so that the
warning text is readily visible.
For long tripsBefore starting off on a long journey, it is
advisable to have your car inspected by
your Saab dealer.
Obtain a few important items to take along
on your journey such as spare bulbs, wiper
blades, fuses, a Poly-Vee-belt and the like.
You can check some points yourself before-
hand:
 Make sure that the engine is in good con-
dition.
 Check that no oil or fuel leaks out of the
engine or gearbox/transmission.
 Check the coolant and power steering
fluid levels. Check also for leaks.
 Inspect the Poly-Vee-belt and replace it if
it shows any signs of wear.
 Check the battery charge.
 Check the tires for tread pattern and air
pressure, including the compact spare
wheel.
 Take an extra car key/remote control and
keep it separate, see also page 36.
 Check the brakes.
 Check all bulbs.
 Check for the presence of the tool kit and
the jack in the car.
WARNING
Do not exceed 50 mph (80 km/h) as the
tire can overheat and adversely affect the
handling of the car.
The tire should be inflated to 60 psi
(420 kPa).
NOTETo avoid damaging a punctured alloy
wheel this can be placed outside up in the
spare-wheel well but only while driving to
the closest dealer.
A general rule is that all heavy loads must
be well secured in the luggage compart-
ment, see page 148.
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194 Car careEngineThe engine is a transverse four-cylinder
in-line engine with twin overhead camshafts
and 16 valves.
The engine is equipped with two balance
shafts that reduce engine vibration to a min-
mimum.
The balance shafts are chain-driven and
rotate at twice the speed of the crankshaft.
They produce forces and torques that are
opposed to those generated by the pistons
and connecting rods. The effect occurs
twice in each revolution of the engine, coun-
teracting the vibration from its moving parts,
and at the same time reducing unwanted
engine noise.
The gearbox, located on the right (viewed
from the front), is integrated with the engine.
Engine familiesSaab cars imported into the United States
and Canada meet all applicable emission
control standards. The engine family and
appropriate tune-up specifications are iden-
tified on a label affixed to the left front inner
fender.
These engine families meet applicable EPA
Federal Standards, California State Stan-
dards and Canadian Federal Standards and
are equipped with the following systems:
• Sequential multiport fuel injection system.
 Three way catalytic converter.
 Crankcase emissions control system.
 Evaporative emission system.
Emission control
systemsThe systems for controlling emissions to the
atmosphere require regular checking and
adjustment at the intervals specified in the
service program.
In addition to meeting the exhaust emission
regulations and thereby helping to keep the
environment clean, a correctly tuned engine
will also give maximum fuel economy.
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195 Car care
Saab Trionic engine management
systemThe Saab Trionic engine management
system is a unique Saab development that
combines sequential multiport fuel injection,
electronic distributorless ignition and turbo-
charger boost pressure control into one sys-
tem.
The Trionic engine control module (ECM)
monitors many different engine parameters
such as:
 Intake manifold pressure.
 Intake air temperature.
 Crankshaft position.
 Engine coolant temperature.
 Throttle position.
 The oxygen content of the exhaust gases.
The ECM receives information regarding
engine knocking from a sophisticated feed-
back function in the ignition discharge unit.
By processing all of this information, the Tri-
onic system can control fuel injector open-
ing duration, ignition timing and turbo-
charger boost pressure to provide excellent
engine performance while maintaining low
emissions and fuel consumption.
ORVR (Onboard Refueling Vapor
Recovery)All hydrocarbons formed when refueling will
be recovered by the car and not released
into the atmosphere. The hydrocarbons are
absorbed in an evaporative emission canis-
ter. When the engine is subsequently
started, the evaporative emission canister is
gradually purged as air is sucked into it
through a shut-off valve. The hydrocar-
bon/air mixture passes through the evap
canister purge valve and into the engine
where it is burned. "Refueling", see page
157.
NOTEThe Trionic engine management system
continuously monitors the operation of
these systems and has on-board diag-
nostic capabilities (OBD II). If the CHECK
ENGINE light in the main instrument illu-
minates, the Trionic ECM has detected a
problem. The car will continue to operate,
but performance may be diminished. You
should have your car checked by a Saab
dealer as soon as possible.
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196 Car careEngine oilChecking the fluid level Regularly check the oil level in the engine.
Do this with the car standing on level ground
with the engine warm, 2-5 minutes after it
has been turned off. Take the dipstick out
and wipe it off with a clean rag before carry-
ing out the check.
The level must not be below the MIN mark
on the dipstick, but nor should it be above
the MAX mark. Excess engine oil could
result in abnormal oil consumption.
The distance between MIN and MAX corre-
sponds to a volume of about one quart.
When necessary, add oil of the recom-
mended grade via the dipstick pipe. Make
sure that the cap of the dipstick is screwed
on properly after the check. Oil changingThe engine oil must be changed in accor-
dance with the service program, see page
239.
Oil volume and grade, see page 247.
Oil changing should be carried out on a
warm engine. 1 Unscrew the drain plug in the bottom of
the sump and leave the oil to drain into
an oil tray or other suitable receptacle for
at least ten minutes. Take care, as the oil
may be hot.
2 After the oil has been drained, unscrew
and remove the oil filter.
3 Fit a new filter and tighten it by hand.
4 Refit the drain plug with a new washer.
5 Add new oil.
Run the engine to normal temperature and
check the oil level.
IB890
Oil filler cap and dipstick
IB891
Drain plug
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197 Car care

Transmission fluidManual transmissionCheck and top up the fluid in accordance
with the service program.
If original fluid cannot be obtained for top-
ping up, Dexron III (synthetic fluid) auto-
matic transmission fluid can be used. If so,
the car should be taken to an authorized
Saab dealer as soon as possible to have the
reason for low fluid level corrected and orig-
inal fluid installed.Automatic transmissionCheck the fluid level as follows:
1 Park the car on level ground and apply
the parking brake. The automatic trans-
mission fluid must be at normal running
temperature, approximately 175°F
NOTEChange of engine oil and oil filter may be
required more frequently (5000-mile
intervals (8,000 km)) if any one of the fol-
lowing conditions apply to the car:
 Most trips are less than 5 to 10 miles (8
to 16 km). This is particularly important
when outside temperatures are below
freezing.
 Most trips include extensive idling
(such as frequent stop-and-go driving).
 Most trips are through dusty areas.
 You frequenty tow a trailer or use a car-
rier on top of your vehicle.
 If the vehicle is used for delivery ser-
vice, police, taxi or other commerical
applications.
WARNING
 Prolonged and repeated exposure of
the skin to engine oil can cause seri-
ous skin disorders.
 Avoid prolonged skin contact when-
ever possible. Wash the affected area
thoroughly with soap and water after
any contact.
 Keep oil out of reach of children.
 Do not touch the turbocharger or
manifold. These get very hot when the
engine has been running.
 Do not spill oil on hot parts of the
engine as this could cause a fire. Used
engine oil is particularly flammable.
 Protect the environment. Do not dis-
pose of oil in the ground or down a
drain. Dispose of all used oil and oil fil-
ters at an appropriate disposal facility.
+80°
MIN MAX
+80°
IB495
Oil dipstick, automatic transmission
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198 Car care
(80°C). This can be achieved by driving
the car for about 30 min on the open
road.
2 With the engine idling, move the selector
lever to D and wait for at least
15 seconds. Next, move the selector
lever to R and wait for 15 seconds again.
Finally, move the selector lever to P. Let
the engine idle.
3 Wipe the dipstick clean with a lint-free
cloth and put it back.
4 With the fluid at normal temperature, the
level should be between the MAX and
MIN marks on the dipstick. Top up, as
necessary, with Texaco Texamatic
Dexron III automatic-transmission fluid,
adding it through the dipstick pipe. The
distance between the MIN and MAX
marks on the dipstick corresponds to a
volume of approximately 0.4 qts
(0.4 litre).
If the outside temperature is below 50°F
(10°C), the fluid will not reach the specified
temperature of 175°F (80°C). In this case,
the correct fluid level may be 0.8 in (20 mm)
below the MAX mark.
CoolantThe expansion tank is transparent, to facili-
tate checking. The level must be a little
under the mark ”KALT – COLD” on the tank
when the engine is cold. If the SID message
"FILL COOLANT FLUID" is displayed, the
level in the expansion tank should be
checked. Top up as necessary with equal
parts of clean water and coolant. Use only
coolant approved by Saab.
If the expansion tank is empty when coolant
is added, run the engine to normal temper-
ature and top up again, as necessary.
Coolant The cooling system is filled at the factory
with coolant containing a 50% concentra-
tion of a combined antifreeze and corrosion
inhibitor. A weaker mixture will result in
reduced anticorrosion protection. For pro-
tection against freezing in very cold
weather, a stronger concentration will be
needed.
A 60% concentration of antifreeze will pro-
vide protection at temperatures down to
-58 F (-50°C).
NOTEIf there is a burnt smell or the fluid is black,
change the fluid as soon as possible.
WARNING
 Proceed with caution if the radiator is
boiling when you open the hood.
Never remove the expansion-tank
filler cap when the radiator is boiling.
Loosen the cap carefully, and let the
engine cool before removing the cap.
 The cooling system is pressurized –
hot coolant and vapor can escape
when the filler cap is released.
Coolant expansion tank
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199 Car care
The corrosion-inhibiting properties of the
coolant deteriorate over time, but coolant
approved by Saab can be used for
year-round protection. Change the coolant
as specified in the service program (page
239) and use only coolant approved by
Saab – other makes may need changing
more frequently and may damage the sys-
tem.
Changing the coolant(Usually carried out as part of the Saab
original service by an authorized Saab
dealer)
1 If the engine is hot, loosen the expan-
sion-tank filler cap a little to release the
pressure. Leave the cap in place.
2 Fit a suitable piece of hose onto the
nipple of the drain cock. Let the hose dis-
charge into a receptacle under the radi-
ator and open the drain cock, which is
located on the inside of the radiator
facing the engine bay.
3 Remove the filler cap on the expansion
tank.
4 In a couple of minutes the system will be
empty. Close the drain cock.
5 Mix antifreeze and water in a suitable
container. Use only Saab-approved
coolant. 6 Add the coolant slowly to the expansion
tank. This will take about two minutes,
as the air needs time to escape.
7 Screw the expansion-tank cap on and
run the engine to normal temperature.
Top up with coolant until the level is just
under the "KALT – COLD" mark on the
tank.
8 Check the coolant again after a few days
and top up as necessary. NOTEAlways mix the antifreeze with the
appropriate volume of water before
adding it to the cooling system.
If pure antifreeze is added, the engine
could still freeze and be damaged. This is
because the antifreeze will not mix
properly with the coolant before the
thermostat has opened to allow full
circulation.
IB893
Radiator drain cock
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201 Car care
Power steeringCheck the level of the power-steering fluid
in the reservoir regularly, in accordance with
the service program.
The wheels should point forward during the
check.
Clean around the cap before it is
unscrewed.
Unscrew the cap and wipe the dipstick. To
check the fluid level, first screw the cap on
fully again and then remove. The level
should be between the MAX and MIN marks
on the dipstick when the oil temperature is
about 68°F (+20°C). If the oil is colder the oil
level can be lower, and in higher tempera-
tures the level can be higher, both of which
are acceptable.
Top up with power-steering fluid CHF 11S
(part number 8996860).
Battery
WARNING
Do not fill the power steering fluid to
above the MAX mark. Too much fluid can
result in leakage.
Power steering fluid on hot engine com-
ponents constitutes a fire risk.
WARNING
 Work on the battery may entail an
explosion hazard, since the battery
gives off hydrogen which forms an
explosive mixture with the oxygen in
the air.
For this reason, always avoid sparks
or open flames when working near the
battery.
 The battery contains corrosive sulphu-
ric acid. Always wear a face mask or
goggles when working on the battery.
 If battery acid gets into the eyes or
splashes the skin or clothing, wash the
affected area liberally with water.
If acid gets into the eyes or a large
quantity makes contact with the skin,
seek medical help.
IB896
Power steering fluid reservoir
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202 Car careThe liquid level in the car battery must be
checked at regular intervals.
Tap water contains salts and minerals that
accelerate the corrosion of the battery elec-
trodes, which can shorten the life of the bat-
tery.
The charge level should be checked with a
battery-acid tester. The specific gravity of
the acid in a fully charged battery should be
1.28. A specific gravity of 1.18 roughly indi-
cates a 50% charge.If frequent short journeys are made in cold
weather, the battery may need to be given a
booster charge. This can be done either
using a battery charger or by taking the car
for a long drive. A car with standard equipment and a fully
charged battery can be left for up to 40 days
and still have a sufficient charge for starting.
If extra equipment is fitted, such as a mobile
telephone, the time may be reduced to
about 15 days.
Always connect the positive (red) cable to
the positive (+) terminal of the battery and
the negative (blue) cable to its negative (-)
terminal. Always disconnect both battery
leads when boost charging the battery.NOTENever use tap water to top up the battery.
Use distilled or boiled water.
NOTEA discharged battery can freeze and frac-
ture. Batteries should therefore always be
stored away from frost.
NOTE• Don’t connect the battery terminals
+ and – the wrong way around.
 Serious damage can occur to the car’s
electrical system if a battery or alterna-
tor lead is disconnected while the
engine is running.
IB897
Taking out the battery
IB1173
Correct fluid level in the battery
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