check engine light SAAB 9-3 2002 User Guide

146 Starting and drivingIgnition switchThe single lock used for both the ignition
and gear/selector lever is in the center con-
sole located between the front seats. Before
you can remove the key, the car must be in
reverse gear (manual gearbox cars) or the
Parking (P) position (cars with automatic
transmission).
The key for this lock also fits all other locks
in the car. The key number is on a small
plastic tag delivered together with the keys.
Be sure to save this plastic tab since it has
the key number on it.
IB862
LOCK position
Put the gear lever in reverse and turn the ignition key to the LOCK posi-
tion.
For cars with automatic transmission, select the Parking (P) position
and turn the ignition key to the LOCK position.
The gear lever is now locked. The key can only be removed when the
gear lever is in this position.
The parking lights, the hazard warning lights and the interior lighting can
still be illuminated.
OFF position
Gear lever is not locked (manual transmission).
Automatic transmission: gear lever is locked until brake pedal is
depressed.
ON position
The entire electrical system is operative. Do not leave the key in the
ON position while the engine is not running. Turn the key to the
LOCK position to disconnect the electrical system.
When you turn the key to the ON position, the warnings and indicators
in the main instrument light so that you can check to see that they are
functioning properly. They are extinguished after approx. 3 seconds.
Start position (ST)
The starter motor operates in this position. When you release the key,
it springs back to the ON position. Restarting the starter motor is pre-
vented. If starting is unsuccessful, you must turn the key back to a posi-
tion between OFF and LOCK before you can turn it to the start (ST)
position again.
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149 Starting and driving
2 Stopping the engine
 Do not rev the engine immediately
before switching it off - stop the engine
when it is idling.
3 Regulating the charging pressure
 The system is optimized for fuel with an
octane rating of AON 90. For cars with
205 hp engines and the Viggen, the
system is optimized for AON 93. One of
the advantages of the system is that it
enables the engine to be run safely on
lower-grade fuel, although not lower
than AON 87. However, engine perfor-
mance will fall off slightly, and heavy
loading should be avoided. For best
performance you should use the rec-
ommended grade of fuel, AON 90
(205 hp engine and Viggen AON 93).
 The maximum boost pressure is
adjusted automatically to the knocking
or pinging tendency of the engine.
Occasional, short-lived knocking when
the engine is under a heavy load is per-
fectly normal; the extent will depend on
the grade of fuel in the tank.
 Isolated instances of knocking are
more likely to occur with low-octane
fuel. This controlled form of knocking,
followed by a reduction in the boost
pressure, is a sign that the wastegate is
functioning and is perfectly safe for the
engine.Saab 9-3 Viggen: The Saab 9-3 Viggen has
a high-performance engine which means
that a certain amount of care should be
exercised, in particular when accelerating in
the lower gears. This is especially important
when the road surface is slippery to avoid
the driving wheels from losing their grip.
Limp-homeThe car’s engine management system has
a diagnostics function that, once the engine
has been switched off, checks a number of
internal functions. If a throttle valve fault is
detected, the engine management system
will initiate limp-home mode for the valve.
This means, for example, that idling speed
regulation will be impaired, the cruise con-
trol system will be inoperative, and the
capacity of the A/C compressor will be lim-
ited.
When starting the car in limp-home mode at
temperatures below 32°F (0°C), depress
the accelerator slightly.
If the diagnosis function detects any faults in
the engine management system, the
“Engine malfunction (CHECK ENGINE)
“ indicator in the main instrument panel
will light up (see page 63). The car should
be checked as soon as possible at an
authorized Saab dealer.
NOTEIf constant knocking occurs every time a
load is put on the engine, this indicates a
malfunction in the system.
Have the car checked without delay by an
authorized Saab dealer. NOTEIf the engine is being run with the car on a
rolling road or dynamometer, longer than
for a standard state emission inspection,
to ensure adequate cooling, air must be
blown into the engine compartment and
under the car at a rate equivalent to the
ram-air effect that would be obtained at
the corresponding road speed.
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150 Starting and driving
Important considerations with cata-
lytic convertersThe catalytic converter is an emission-con-
trol device incorporated in the car’s exhaust
system. It consists of a metal canister with a
honeycomb insert, the cells of which have
walls coated in a catalytic layer (mixture of
precious metals).
To ensure that the catalytic converter con-
tinues to function properly, and also to avoid
damage to the converter and its associated
components, the following points must be
observed:
 Have the car serviced regularly in accor-
dance with the service program. The fuel
and ignition systems are particularly
important in this context.
 Always be alert to any misfiring of the
engine (not running on all cylinders) and
any loss of power or performance. At the
first sign of a malfunction, reduce speed
and take the car to an authorized Saab
dealer as soon as possible. If the engine fails to start (in very cold
weather or if the battery is dead), the car
can be push started (manual gearbox
only) or started using jumper cables to a
donor battery. However, as soon as you
have started the engine, it is important
that it runs on all cylinders. If it is misfiring,
allow it to idle for up to five minutes to give
it time to settle and run smoothly. If, after
this time, the engine still fails to run prop-
erly, turn off the engine and get in touch
with an authorized Saab dealer for
advice.
NOTEIf the CHECK ENGINE warning light
starts to flash, ease off the accelerator
slightly. If the light does not cease to flash
within 5 seconds, stop the car in a suita-
ble place as soon as possible and turn off
the engine. The car must be towed to an
authorized Saab dealer.
If the CHECK ENGINE warning light
flashes, it indicates that the engine is
misfiring which can result in damage to
the catalytic converter.
NOTEUse only unleaded gasoline. Leaded gas-
oline is detrimental to the catalyst and
oxygen sensor and will seriously impair
the function of the catalytic converter.
IB1315
Engine-management system with catalytic
converter 1 Engine control module
2 Oxygen sensor (lambda probe)
3 Catalytic converter
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151 Starting and driving
 Never park the car on dry grass or other
combustible material. The catalytic con-
verter gets very hot and could therefore
start a fire.
 Never drive off if the engine is misfiring.
 If you jump start the car when the engine
is already up to normal temperature, the
engine must start to run on all cylinders.
Stop jump-starting if the engine fails to
start immediately.
 Failure to follow these directions could
result in the catalytic converter and asso-
ciated components being damaged, and
could represent a breach of the warranty
conditions.
RefuelingOnly fuel from well-known oil companies
should be used.
All Saab gasoline engines can be driven on
fuel of grade AON 87-93.
For optimum performance we recommend:
AO N 90 for 2.0 Turbo 185 hp.
AO N 93 for 2.0 Turbo 205 hp and
2.3 Turbo Viggen.
If fuel containing a mixture of alcohol is
used, the following restrictions apply:
Methanol: max. 5% by volume.
Ethanol: max. 10% by volume.
MTBE: max. 15% by volume.The fuel filler cap is located in the right rear
quarter panel.
Switch off engine.
Insert the fuel-pump nozzle beyond the
flange on the filler pipe. Do not withdraw the
nozzle while filling is in progress.
Cease refueling the first time the pump
stops.
Fuel-tank capacity: 17.0 US gal. (64 liters)
Screw on the filler cap and keep turning until
it has clicked at least three times to prevent
illumination of the CHECK ENGINE light
and a TIGHTEN FUEL FILLER CAP mes-
sage to appear on SID.
Manually opening the fuel filler door, see
page 144, Convertible, page 58.
The most effective way to prevent conden-
sation forming in the tank (and thus avoid
possible running problems) is to keep the
tank full.
Before the onset of freezing temperatures in
winter, it may be advisable to add gasoline
anti-freeze to the fuel a few times to dispel
any condensation in the system.
NOTEIf the car runs out of fuel, it is possible for
air to get into the fuel system. If this
happens, the catalytic converter may
overheat and be damaged.
WARNING
 Never use fuel for any purpose other
than as engine fuel.
 Gasoline is highly flammable and can
cause severe burns. Never use an
exposed flame in the vicinity of gaso-
line. Never smoke when filling the
vehicle up with gasoline.
 Do not use the phone when refueling
with gasoline. Gasoline fuels are
highly explosive.
NOTEDo not overfill. Fuel should not come right
up the filler pipe as expansion room is
needed.
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154 Starting and drivingFuel (Gasoline Engine)Use regular unleaded gasoline rated at 87
octane or higher. It is recommended that the
gasoline meet specifications which were
developed by the American Automobile
Manufacturers Association (AAMA) and
endorsed by the Canadian Motor Vehicle
Manufacturers Association for better vehi-
cle performance and engine protection.
Gasolines meeting the AAMA specification
could provide improved driveability and
emission control system performance com-
pared to other gasolines.Canada Only
Be sure the posted octane is at least 87. If
the octane is less than 87, you may get a
heavy knocking noise when you drive. If it’s
bad enough, it can damage your engine. If
you’re using fuel rated at 87 octane or
higher and you hear heavy knocking, your
engine needs service. But don’t worry if you
hear a little pinging noise when you’re accel-
erating or driving up a hill. That’s normal,
and you don’t have to buy a higher octane
fuel to get rid of pinging. It’s the heavy, con-
stant knock that means you have a problem.
If your vehicle is certified to meet California
Emission Standards (indicated on the
underhood emission control label), it is
designed to operate on fuels that meet Cal-
ifornia specifications. If such fuels are not
available in states adopting California emis-
sions standards, your vehicle will operate
satisfactorily on fuels meeting federal spec-
ifications, but emission control system per-
formance may be affected. The malfunction
indicator lamp on your instrument panel
may turn on and/or your vehicle may fail a
smog-check test. See "Malfunction Indica-
tor Lamp" in the Index. If this occurs, return
to your authorized Saab dealer for diagno-
sis to determine the cause of failure. In the
event it is determined that the cause of the
condition is the type of fuels used, repairs
may not be covered by your warranty. Some gasolines that are not reformulated
for low emissions may contain an
octane-enhancing additive called methylcy-
clopentadienyl manganese tricarbonyl
(MMT); ask your service station operator
whether or not the fuel contains MMT. Saab
does not recommend the use of such gaso-
lines. If fuels containing MMT are used,
spark plug life may be reduced and your
emission control system performance may
be affected. The Engine malfunction
(CHECK ENGINE) light on your instrument
panel may turn on. If this occurs, return to
your authorized Saab dealer for service.
In Canada, look for the
"Auto Makers’ Choice" label
on the fuel pump.
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166 Starting and drivingTraction Control SystemHow the system works The traction control system (TCS) is
designed to minimize wheelspin. This
enables the car to achieve the best possible
grip and, hence, maximum tractive effort,
together with greater stability.
The TCS system uses information from the
ABS system’s wheel sensors to detect
when the front (driving) wheels are rotating
faster then the rear wheels. It then monitors
whether one driving wheel is rotating faster
than the other. If so, the faster wheel is
retarded until both wheels are rotating at the
same speed.
If the two front wheels are rotating at the
same speed but are turning faster than the
rear wheels, the torque from the engine is
reduced to eliminate the difference.
The process continues until all the wheels
are rotating at the same speed. The advantages of the TCS system become
most apparent when the cohesion between
the front wheels and the road surface is so
low that one or both of the wheels would
lose their grip were the car not equipped
with the TCS, e.g.:
 When the car is pulling away or accelerat-
ing with the front wheels on different sur-
faces (e.g. one slippery and one dry). The
TCS then functions like an electronic dif-
ferential lock.
 When the car is pulling away or accelerat-
ing on a slippery road, in which case the
TCS eliminates wheelspin. The same
applies when the car is reversing.
 On cornering, if there is a tendency for the
inner front wheel to rotate faster than the
other wheels.
 On overtaking.
TCS OFF The indicator on the main instrument
panel will come on:
 If a fault has been detected and the
system has therefore been switched off.
 If there is a fault in the ABS system.
 If the system has been switched off man-
ually.
The indicator light will also come on for
4 seconds when the ignition key is turned to
ON, while an internal system check is per-
formed. TCS indicator The in the tachometer comes on when
the system is operative, i.e. when the
wheels are not rotating at the same speed.
The fact that the TCS system is operative
indicates that the limit for grip has been
exceeded and that the driver must exert
greater care.
WARNING
When driving normally, the TCS helps to
imrove the safety of the car. This does
not mean that car can be driven faster.
The same care and prudence normally
applied should be displayed on corner-
ing and when driving on slippery roads.
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171 Starting and driving
 Driving in a low gear results in higher fuel
consumption than in a high gear because
of the lower engine speed for a given road
speed. Always change up to a higher gear
as soon as traffic conditions allow and use
the highest gear as much as possible.
 Check the air pressure in the tires once a
month. Incorrect pressures increase tire
wear. It is better to have slightly higher
pressure than lower.
 Check fuel consumption regularly.
Increased consumption can indicate that
something is wrong and that the car
needs to be checked by an authorized
Saab dealer.
Practical tests on the roads have demon-
strated that substantial savings in fuel con-
sumption can be made if the above advice
is heeded.Road conditions Wet roads increase fuel consumption, as do
unpaved roads and driving in hilly country
(the amount of fuel saved driving downhill is
less than the additional amount required to
climb the hill).
Engine block heater (standard
equipment in Canada, accessory in
U.S.)The following are just some of the benefits
to the car and the environment of using an
engine block heater:
 Lower fuel consumption.
 Reduced wear on the engine.
 Inside of car warms up faster.
 Exhaust emissions substantially reduced
over short runs.
The engine block heater is effective with
outside temperatures up to +60 – +70°F
(+15 – +20°C). The warmer it is outside, the
shorter the time the heater need be con-
nected. Longer than 1.5 hours is unneces-
sary.
If the car is equipped with a removable elec-
trical cabin heater that is not in use, this
should be stored in the luggage compart-
ment.
Driving in cold weatherBefore starting a journey in cold weather
you should check the following:
 That the wiper blades have not become
frozen to the windshield/glass.
 Brush any snow away from the air intake
for the heater system (opening between
hood and windshield).
 It may be advisable to lubricate the
door-lock cylinder (use molybdenum
disulphide, MoS
2) to prevent its freezing.
If the lock has frozen, take care not to
break the key (or use the remote control)
– heat it first or spray it with de-icer.
 Periodically during the winter, add gaso-
line anti-freeze to the fuel to dispel any
condensation in the fuel tank which could
freeze and cause problems in the system.
Keep the tank well filled to reduce the risk
of condensation forming.
If the car is parked outside in freezing
weather, fuel additives (gasoline
anti-freeze) will not do any good as it
cannot remove water that has already fro-
zen. Park the car in a warm place so that
any ice that may have built up melts, then
add gasoline anti-freeze when filling up
the tank. Condensation is caused by
changes in the outdoor temperature or by
the car being parked alternately in a
garage and outside.
 It is particularly important when the roads
are slippery that the brakes and tires be in
good condition.
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182 Starting and drivingTo jump start your vehicle:
1 Check the other vehicle. It must have a
12-volt battery with a negative ground
system.2 Get the vehicles close enough so the
jumper cables can reach, but be sure the
vehicles are not touching each other. If
a poor connection on the negative
jumper cable should exist, it is possible
for damage to be caused to electrical
systems/components of either vehicle
should inadvertent contact be made.
You would not be able to start your car
and bad grounding could damage the
electrical systems.
3 Turn off the ignition on both vehicles.
Turn off all lights that are not needed,
and radios. This will avoid sparks and
help save both batteries and it could
save your radio.4 Open the hood and locate the battery.
Find the positive (+) and negative (-) termi-
nals on the battery.NOTEIgnoring these steps could result in costly
damage to your vehicle that would not be
covered by your warranty.
Trying to start your car by pushing or pull-
ing it could damage your vehicle, even if
you have a manual transmission. If you
have an automatic transmission, your
vehicle cannot be started by pushing or
pulling it.NOTEIf the other system is not a 12-volt system
with a negative ground, both vehicles can
be damaged.
WARNING
You could be injured if the vehicles roll.
Set the parking brake firmly on each vehi-
cle. Put an automatic transmission in P
(Park) or a manual transmission in Neu-
tral.NOTEIf you leave your radio on, it could be
badly damaged. The repairs would not be
covered by your warranty.
WARNING
An electric fan can start up even when the
engine is not running and can injure you.
Keep hands, clothing and tools away from
any underhood electric fan.
IB886
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183 Starting and driving
5 Check that the jumper cables do not
have loose or missing insulation. If they
do, you could get a shock and also the
vehicles could be damaged.
Before you connect the cables, here are
some basic things you should know.
Positive (+) will go to positive (+) and
negative (-) will go to a major metal
engine part with a good ground. Do not
connect (+) to (-) or you will get a short
that could injure you or would damage
the battery and maybe other parts as
well.
6 Connect the red positive (+) cable to the
positive (+) terminal of the vehicle with
the discharged battery.
7 Do not let the other end touch metal.
Connect it to the positive (+) terminal of
the good battery. Use a remote positive
(+) terminal if the vehicle has one.
8 Now connect the black negative (-)
cable to the good battery’s negative ter-
minal.9 Attach the cable at least 18 inches
(45 cm) away from the discharged bat-
tery, but not near engine parts that
move. To avoid an arc which could det-
onate the hydrogen gas around the bat-
tery, the final connection must be at least
18” from the battery.
10 Start the vehicle with the good battery
and run the engine for a while.
11 Try to start the vehicle with the dis-
charged battery. If it does not start after
a few tries, it probably needs service.
12 Remove the cables in reverse order to
prevent electrical shorting. Take care
that they do not touch each other or any
other metal.
WARNING
Using a match or flame of any kind near a
battery can cause battery gas to explode.
You can suffer burns or be blinded. Use a
flashlight if you need more light.
Be sure the battery has enough water.
The battery installed in your new Saab
has filler caps. Be sure the right amount
of water is there. Add distilled or boiled
water if the level is too low. If you don’t,
explosive gas could be present.
Be sure the electrolyte in the battery is not
frozen. Discharged batteries will freeze.
When connecting jumper cables to a
frozen battery, gas from the chemical
reaction inside the battery can build up
under the ice and cause an explosion.
Battery fluid contains acid that can burn
you. Do not get it on you. If you acciden-
tally get it in your eyes or on your skin,
flush the area with water and get medical
help immediately.
WARNING
Do not let the other end touch anything
until the next step. The other end of the
negative cable does not go to the dead
battery. It goes to a major metal part with
a good ground on the engine of the vehi-
cle with the discharged battery.
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184 Starting and drivingDriving considerations
with compact spare
wheel/tire fitted The following should be observed when the
compact spare wheel (T115/70 R16) is
installed:
The compact spare is light and easy to
handle when changing the wheel. Do not
drive farther than necessary with the com-
pact spare fitted – the maximum life of the
wheel is only just over 2000 miles
(3,500 km). Have the standard wheel
repaired and reinstalled as soon as possi-
ble.Points to bear in mind when driving with a
compact spare wheel:
 The car’s ground clearance is reduced
with the compact spare fitted.
 Only one compact spare wheel may be
used at any time.
 Take care not to hit the curb.
 Do not fit snow chains.
 Leave the wheel cover off, so that the
warning text is readily visible.
For long tripsBefore starting off on a long journey, it is
advisable to have your car inspected by
your Saab dealer.
Obtain a few important items to take along
on your journey such as spare bulbs, wiper
blades, fuses, a Poly-V belt and the like.
You can check some points yourself before-
hand:
 Make sure that the engine is in good con-
dition.
 Check that no oil or fuel leaks out of the
engine or gearbox/transmission.
 Check the coolant and power steering
fluid levels. Check also for leaks.
 Inspect the Poly-V belt and replace it if it
shows any signs of wear.
 Check the battery charge.
 Check the tires for tread pattern and air
pressure, including the compact spare
wheel.
 Take an extra car key/remote control and
keep it separate, see also page 36.
 Check the brakes.
 Check all bulbs.
 Check for the presence of the tool kit and
the jack in the car.
WARNING
Do not exceed 50 mph (80 km/h) as the
tire can overheat and adversely affect the
handling of the car.
The tire should be inflated to 60 psi
(420 kPa).
NOTETo avoid damaging a punctured alloy
wheel this can be placed outside up in the
spare-wheel well but only while driving to
the closest dealer.
A general rule is that all heavy loads must
be well secured in the luggage compart-
ment, see page 142.
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