SAAB 9-3 2002 Owners Manual

191 Car care

Transmission fluidManual transmissionCheck and top up the fluid in accordance
with the service program.
If original fluid cannot be obtained for top-
ping up, Dextron III (synthetic fluid) auto-
matic transmission fluid can be used. If so,
the car should be taken to an authorized
Saab dealer as soon as possible to have the
reason for low fluid level corrected and orig-
inal fluid installed.Automatic transmissionCheck the fluid level as follows:
1 Park the car on level ground and apply
the parking brake. The automatic trans-
mission fluid must be at normal running
temperature, approximately 175°F
NOTEChange of engine oil and oil filter may be
required more frequently (5000-mile
intervals (8,000 km)) if any one of the fol-
lowing conditions apply to the car:
 Most trips are less than 5 to 10 miles (8
to 16 km). This is particularly important
when outside temperatures are below
freezing.
 Most trips include extensive idling
(such as frequent stop-and-go driving).
 Most trips are through dusty areas.
 You frequenty tow a trailer or use a car-
rier on top of your vehicle.
 If the vehicle is used for delivery ser-
vice, police, taxi or other commerical
applications.
WARNING
 Prolonged and repeated exposure of
the skin to engine oil can cause seri-
ous skin disorders.
 Avoid prolonged skin contact when-
ever possible. Wash the affected area
thoroughly with soap and water after
any contact.
 Keep oil out of reach of children.
 Do not touch the turbocharger or
manifold. These get very hot when the
engine has been running.
 Do not spill oil on hot parts of the
engine as this could cause a fire. Used
engine oil is particularly flammable.
 Protect the environment. Do not dis-
pose of oil in the ground or down a
drain. Dispose of all used oil and oil fil-
ters at an appropriate disposal facility.
+80°
MIN MAX
+80°
IB495
Oil dipstick, automatic transmission
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192 Car care
(80°C). This can be achieved by driving
the car for about 30 min on the open
road.
2 With the engine idling, move the selector
lever to D and wait for at least
15 seconds. Next, move the selector
lever to R and wait for 15 seconds again.
Finally, move the selector lever to P. Let
the engine idle.
3 Wipe the dipstick clean with a lint-free
cloth and put it back.
4 With the fluid at normal temperature, the
level should be between the MAX and
MIN marks on the dipstick. Top up, as
necessary, with Texaco Texamatic Dex-
tron III automatic-transmission fluid,
adding it through the dipstick pipe. The
distance between the MIN and MAX
marks on the dipstick corresponds to a
volume of approximately 0.4 qts
(0.4 litre).
If the outside temperature is below 50°F
(10°C), the fluid will not reach the specified
temperature of 175°F (80°C). In this case,
the correct fluid level may be 0.8 in (20 mm)
below the MAX mark.
CoolantThe expansion tank is transparent, to facili-
tate checking. The level must be a little
under the mark ”KALT – COLD” on the tank
when the engine is cold. If the SID message
"FILL COOLANT FLUID" is displayed, the
level in the expansion tank should be
checked. Top up as necessary with equal
parts of clean water and coolant. Use only
coolant approved by Saab.
If the expansion tank is empty when coolant
is added, run the engine to normal temper-
ature and top up again, as necessary.
Coolant The cooling system is filled at the factory
with coolant containing a 50% concentra-
tion of a combined antifreeze and corrosion
inhibitor. A weaker mixture will result in
reduced anticorrosion protection. For pro-
tection against freezing in very cold
weather, a stronger concentration will be
needed.
A 60% concentration of antifreeze will pro-
vide protection at temperatures down to
-58 F (-50°C).
NOTEIf there is a burnt smell or the fluid is black,
change the fluid as soon as possible.
WARNING
 Proceed with caution if the radiator is
boiling when you open the hood.
Never remove the expansion-tank
filler cap when the radiator is boiling.
Loosen the cap carefully, and let the
engine cool before removing the cap.
 The cooling system is pressurized –
hot coolant and vapor can escape
when the filler cap is released.
 Exercise care when adding coolant.
Coolant on hot surfaces constitutes a
fire risk.
IB892
Coolant expansion tank
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193 Car care
The coolant does not normally have to be
changed during the service life of the car.
This type of coolant has a reddish colour
and should not be mixed with other types of
coolant. Saab Original coolant should be
used all year round. Only use coolant
approved by Saab.
Air filter
NOTEAlways mix the antifreeze with the
appropriate volume of water before
adding it to the cooling system.
If pure antifreeze is added, the engine
could still freeze and be damaged. This is
because the antifreeze will not mix
properly with the coolant before the
thermostat has opened to allow full
circulation.
WARNING
Only use an air filter recommended by
Saab Automobile AB.
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194 Car careBrake- clutch fluid and
brake padsChecking the fluid level The combined brake and clutch-fluid reser-
voir is transparent to facilitate checking of
the fluid level.
The level should be between the MAX and
MIN marks. Top up, as necessary, with
DOT 4 fluid. Do
not
use DOT 5 brake fluid.
Use only new brake fluid from a sealed con-
tainer.
Check that there are no leaks in the brake
system.
Changing of the brake fluid should be
carried out by an authorized Saab dealer.The vehicle´s regular braking system is
adjusted automatically, but the parking
brake has to be adjusted manually. This
work, involving adjustment of the parking
brake cables and brake pads, must only be
carried out by an authorized Saab dealer.
It is not possible to detect, through abnormal
pedal or parking brake-lever travel, whether
brake pads are worn and need replacing. It
is therefore essential that brake pads be
checked regularly, as specified in the ser-
vice program..
Brake pad wear indicators The outboard brake pads on the front
wheels incorporate pad-wear indicators.
When the lining is down to 0.11 in (3 mm),
the pad will produce a screeching, squeal-
ing or scraping noise when the brakes are
applied. New pads should be installed with-
out delay.
Brake pads should only be changed by
an authorized Saab dealer. To ensure
optimum brake performance, use only
Saab original brake pads.
WARNING
Brake fluid deteriorates as it becomes
old. Because it is hygroscopic, it absorbs
water from the air and, in time, could allow
vapor to form in the brake system, thus
reducing its performance. It is therefore
important that brake fluid be changed reg-
ularly, as specified in the service pro-
gram.
NOTEAvoid spilling brake fluid onto paintwork,
since it can cause the paint to bubble and
lift. If any brake fluid is spilled, the area
should be flushed with large quantities of
water as quickly as possible.
IB894
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195 Car care
Power steeringCheck the level of the power-steering fluid
in the reservoir regularly, in accordance with
the service program.
The wheels should point forward during the
check.
Clean around the cap before it is
unscrewed.
Unscrew the cap and wipe the dipstick. To
check the fluid level, first screw the cap on
fully again and then remove. The level
should be between the MAX and MIN marks
on the dipstick when the oil temperature is
about 68°F (+20°C). If the oil is colder the oil
level can be lower, and in higher tempera-
tures the level can be higher, both of which
are acceptable.
Top up with power-steering fluid CHF 11S
(part number 8996860).
Battery
WARNING
Do not fill the power steering fluid to
above the MAX mark. Too much fluid can
result in leakage.
Power steering fluid on hot engine com-
ponents constitutes a fire risk.
WARNING
 Work on the battery may entail an
explosion hazard, since the battery
gives off hydrogen which forms an
explosive mixture with the oxygen in
the air.
For this reason, always avoid sparks
or open flames when working near the
battery.
 The battery contains corrosive sulphu-
ric acid. Always wear a face mask or
goggles when working on the battery.
 If battery acid gets into the eyes or
splashes the skin or clothing, wash the
affected area liberally with water.
If acid gets into the eyes or a large
quantity makes contact with the skin,
seek medical help.
IB896
Power steering fluid reservoir
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196 Car careThe liquid level in the car battery must be
checked at regular intervals.
Tap water contains salts and minerals that
accelerate the corrosion of the battery elec-
trodes, which can shorten the life of the bat-
tery.
The charge level should be checked with a
battery-acid tester. The specific gravity of
the acid in a fully charged battery should be
1.28. A specific gravity of 1.18 roughly indi-
cates a 50% charge.If frequent short journeys are made in cold
weather, the battery may need to be given a
booster charge. This can be done either
using a battery charger or by taking the car
for a long drive. A car with standard equipment and a fully
charged battery can be left for up to 40 days
and still have a sufficient charge for starting.
If extra equipment is fitted, such as a mobile
telephone, the time may be reduced to
about 15 days.
Always connect the positive (red) cable to
the positive (+) terminal of the battery and
the negative (blue) cable to its negative (-)
terminal. Always disconnect both battery
leads when boost charging the battery.NOTENever use tap water to top up the battery.
Use distilled or boiled water.
NOTEA discharged battery can freeze and frac-
ture. Batteries should therefore always be
stored away from frost.
NOTE• Don’t connect the battery terminals
+ and – the wrong way around.
 Serious damage can occur to the car’s
electrical system if a battery or alterna-
tor lead is disconnected while the
engine is running.
IB897
Taking out the battery
IB1173
Correct fluid level in the battery
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197 Car care
Drive beltThe alternator is situated on the right-hand
side of the engine. It is driven via a poly-V
belt from the crankshaft pulley.
The poly-V-belt also drives the water pump,
the A/C compressor and the steering servo
pump.
The belt tension is critical, and is adjusted
by an automatic belt tensioner.
See also page 61, "Warning charging".
WARNING
 Keep hands and clothing clear of drive
belts when engine is running.
 Always stop the engine before
inspecting drive belts.
 The fan can start even when the
engine is switched off.NOTESerious damage can occur to the car’s
electrical system if an alternator lead is
disconnected while the engine is running.
IB929
Drive belt
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198 Car careWipers and washersWiper bladesCheck and clean all wiper blades regularly.
We recommend Saab washer fluid for
cleaning.
If poor wiper performance is experienced,
clean the windshield with Saab washer fluid.
This is particularly important if the car has
been through an automatic car wash, as this
sometimes leave a wax coating on the wind-
shield.
If wiper performance is still unsatisfactory,
fit new blades.
Windshield and rear window1 Push the catch in (1).
2 Pull the complete wiper blade down-
wards so that it comes away from the
wiper arm. Slide the entire blade out
from the arm.
Headlight wipers 1 Lift the wiper arm off the headlight.
2 Detach the wiper blade by pulling it
laterally from the wiper arm.
3 Fit the new blade by sliding it into the
retainer on the wiper arm and pressing it
firmly home.
WARNING
Take care not to spill washer fluid concen-
trate onto hot surfaces as this constitutes
a fire hazard.
IB901
IB902
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199 Car care
WasherThe reservoir holds 5 quarts (4.7 litres).
When the SID message "WASHER FLUID
LEVEL LOW" appears there is about
1.5 quarts (1.4 litres) left.
Fill with quality washer fluid, available from
your Saab dealer and follow the instructions
on the package to reduce the risk of freez-
ing.
Note: If the reservoir is run dry and the car
has a rear-window wiper, then after refilling
you cannot wash the rear window until you
have first washed the windscreen.
Washer jetsThe washer jets, which are adjustable, can
be cleaned with a pin if necessary.
The jet for rear-window washing is located
in the right-hand part of the high-mounted
brake light.
IB899
Washer-fluid reservoir
IB900
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200 Car careChanging bulbs Headlight 1 Unscrew the cover from the back of the light units.
2 Unplug the connector.
3 Unhook the spring clip by pushing it forward and then to the side.
4 Remove the bulb.
5 Insert the new bulb, without touching the glass with your fingers.
Line it up so that the three lugs fit into the corresponding slots in
the reflector and secure it with the spring clip.IMPORTANT! When changing bulbs, use the same type of bulb,
(e.g. Long-life).
Headlight aiming, see page 227.
Parking lights The parking-light bulb is fitted in the same light unit as the headlight
bulb.
1 Remove the bulb holder from the lamp unit.
2 Then take the bulb out of the holder.
WARNING
Before changing a bulb in the engine bay, switch off the engine
to avoid the danger of fingers and hands being injured by
moving parts.
The radiator fan can cut in even when the engine is switched off. NOTESwitch off the ignition before changing a bulb, to avoid possible
short-circuiting. NOTEDo not fit bulbs with a rating above 60/55W, since the headlight
reflector and the wiring of the car are not designed for a higher
wattage.
Do not touch the glass of the bulbs with your fingers. The oil on
your skin can shorten the life of the bulb.
IB903
1 Headlight bulb
2 Parking-light bulb
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