SAAB 9-3 2002 Owners Manual

231 Maintenance and owner assistance
Service record retentionService instruction coupons and record
stubs are provided in the Saab Warranties
and Service Record Booklet which accom-
panies this Owner’s Manual. The coupons
are arranged in the order that normal ser-
vice should be performed. The edge of each
coupon is shaded to correspond to the type
of service point:
 Striped - "Check-up".
 Blue - Oil change/inspection service.
 Black - Major service.
Note that in Canada a combined service
and warranty book is used, but not service
coupons.
When scheduled services are performed,
your dealer will tear out the applicable
coupon and use it to check off the opera-
tions performed and enter it into the service
file at the dealership. The servicing dealer’s
stamp, along with the date and mileage at
which the service was done, should be
entered on the corresponding stub which
remains in your booklet. The booklet is your
permanent record of the services per-
formed. It also includes a log sheet for
unscheduled repairs.
It is advisable to retain receipts and, if pos-
sible, copies of shop work orders for all ser-
vice and repair work, wherever performed.
Service costsDealer pricing practices and labor for ser-
vice work vary. Saab’s recommended ser-
vice times for each service point do not
include the labor required to replace wear
items, such as wiper blades, brake pads or
tires. Nor is labor to perform other service or
repairs found to be necessary as a result of
the inspections included in these times.
Additional labor and parts will be charged
for such work when necessary, except as
covered under an applicable Saab warranty
or any optional extended service contract.
Transmission fluid changes or suspension
alignment, when necessary, are also addi-
tional.
Dealer charges for general shop material,
regulated hazardous waste removal, recy-
cling expenses or other operation costs may
also be applied to service and repair
invoices and are apt to vary by dealer and
location.
Owner assistanceWarranties and service problem
assistanceFor complete information about all applica-
ble warranties, including the New Car War-
ranty, Perforation Warranty, Vehicle Emis-
sion Warranty and Emission Perforation
Warranty, consult the Warranties and Ser-
vice Record Booklet which accompanies
this Owner’s Manual. It also contains owner
assistance information including Saab
Roadside Assistance. If the booklet is lost or
misplaced, a new one may be ordered
through a Saab dealer or by contacting
Saab.
In the U.S. there is a national Customer
Assistance Center at Saab Cars USA, Inc.
The toll-free number to call from all 50 states
is 1-800-955-9007.
In Canada, please call the Saab Customer
Assistance Centre at 1-800-263-1999.
A list of authorized Saab sales and service
dealers is available for those planning to
travel in the United States and Canada.
Canadian or U.S. travelers may call the
Customer Assistance Center in the country
in which they are traveling.
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232 Maintenance and owner assistanceChange of Address Notification
(U.S. and Canada)Two change of address cards are provided
at the end of the Warranties and Service
Record Booklet. Knowing your current
address allows Saab to contact you in the
event of a recall or service campaign.
Please help us keep our records up to date
for your own peace of mind.Service informationFactory Service Manuals for the Saab 9-3
and 9-5 car lines can be ordered through the
dealer. These are comprehensive manuals
on CD rom, geared to use by professional
technicians.
Consult your Saab dealer for prices for your
model.
Reporting Safety
Defects (U.S.A.)If you believe that your vehicle has a defect
which could cause a crash or could cause
injury or death, you should immediately
inform the National Highway Traffic Safety
Administration (NHTSA) in addition to noti-
fying Saab Cars USA, Inc.
If NHTSA receives similar complaints, it
may open an investigation, and if it finds that
a safety defect exists in a group of vehicles,
it may order a recall and remedy campaign.
However, NHTSA cannot become involved
in individual problems between you, your
dealer, or Saab Cars USA, Inc.
To contact NHTSA, you may either call the
Auto Safety Hotline toll-free at 1-800-424-
9393 (or 202/366-0123 in Washington D.C.
area) or write to: NHTSA, U.S. Department
of Transportation, Washington, D.C. 20590.
You can also obtain other information about
motor vehicle safety from the Hotline.
Reporting Safety
Defects to the Canadian
governmentIf you live in Canada, and believe that your
vehicle has a safety defect, you should
immediately notify Transport Canada, in
addition to notifying General Motors of
Canada Limited.
You may write to Transport Canada at Box
8880, Ottawa, Ontario, K1G 3J2.
In addition to notifying Transport Canada in
a situation like this, we certainly hope you
will notify us. In Canada, please call our
Saab Customer Assistance Centre at
1-800-263- 1999.
Or write:
General Motors of Canada Limited
Customer Assistance Centre,
1908 Colonel Sam Drive,
Oshawa, Ontario, L1H 8P7.
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233 Technical data
Technical dataGeneral dimensions......... 234
Engine ............................... 237
Engine oil .......................... 237
Fuel.................................... 239
Engine variants ................ 239
Electrical system.............. 240
Drive belts......................... 240
Manual transmission ....... 240
Automatic transmission .. 240
Suspension....................... 241
Steering............................. 241
Brake system.................... 241
Rims and tires .................. 242
Plates and labels .............. 243
IB993
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234 Technical dataGeneral dimensionsOverall length, with bumper(s):
Coupé/5-door/Convertible____________ 182.3" (4629 mm)
Viggen __________________________ 182.7” (4639 mm)
Overall width, including door mirrors _____ 76.2" (1936 mm)
Maximum height ____________________ 56.2" (1428 mm)
Maximum height when the soft top is being
operated (Convertible) ______________approx. 87"
approx. 2200 mm
Wheelbase ________________________ 102.6" (2605 mm)
Tr a c k :
front, Coupé/5-door/Convertible _______ 57.2" (1452 mm)
front, Viggen ______________________ 57.7” (1466 mm)
rear, Coupé/5-door/Convertible _______ 56.8" (1442 mm)
rear, Viggen ______________________ 57.3” (1456 mm)
Ground clearance at max. weight _______ approx. 3.9"
(100 mm)
Number of occupants, incl. driver:
Coupé and 5-door _________________ 5
Convertible _______________________ 4
Turning circle:
measured at vehicle extremities _______ 36.4 ft. (11.1 m)
curb to curb_______________________ 34.4 ft. (10.5 m)
Gross vehicle
weight (GVW)
Maximum train
weight
(GVW + max.
trailer weight)
Maximum axle
load, front
Maximum axle
load, rear Permissible load (in addition to the driver) = GVW minus curb weight.
The maximum permissible axle load, front or rear, must not be exceeded.
The precise curb weight of the vehicle (weight ready for driving + driver
á 154 lbs. (70 kg) and load capacity are specified in the vehicle registra-
tion documents.Chassis number plate in engine bay Length of the trunk:
rear seat raised, Coupé- and 5-door car 37.0" (940 mm)
rear seat lowered, Coupé- and 5-door car 67.2" (1705 mm)
Volume of trunk according to SAE:
with parcel shelf, Coupé- and 5-door car 15.9 cu.ft.
(451 dm
3)
whole rear seat tipped forward,
Coupé- and 5-door car _____________ 46.0 cu.ft.
(1303 dm3)
Convertible, soft top up _____________ 12.5 cu.ft.
(354 dm3)
Convertible, soft top down ___________ 10.1 cu.ft.
(285 dm3)
IB541
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235 Technical data
Weight ready for driving (i.e. with full fuel
tank, washer- fluid reservoir, standard
tools and spare wheel)
Coupé ___________________________ 2980-3170 lbs.
(1350-1440 kg)
Viggen, Coupé ____________________ 3130-3160 lbs.
(1420-1435 kg)
5-door ___________________________
3020-3220 lbs.
(1370-1460 kg)
Viggen, 5-door ____________________ 3170-3210 lbs
(1440-1455 kg)
Convertible _______________________ 3110-3300 lbs.
(1410-1495 kg)
Viggen, Convertible ________________ 3250-3260 lbs.
(1475-1480 kg)Gross vehicle weight (GVW)
Coupé ___________________________ 3930-4060 lbs.
(1785-1840 kg)
Viggen, Coupé ____________________ 4060 lbs. (1840 kg)
5-door __________________________ 3980-4100 lbs.
(1805-1860 kg)
Viggen, 5-door ____________________ 4100 lbs. (1860 kg)
Convertible ______________________ 3940-4020 lbs.
(1785-1825 kg)
Viggen, Convertible ________________ 3990 lbs. (1810 kg)
Maximum axle load
front ____________________________ 2300 lbs. (1045 kg)
rear ____________________________ 1930 lbs. (875 kg)
Weight distribution:
Curb weight, front/rear ______________ approx. 62/38 %
GVW, front/rear ___________________ approx. 58/42%
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236 Technical data Maximum permitted load in trunk
Coupé and 5-door at curb weight plus
4 passengers at 155 lbs. (70 kg) ______ 130 lbs. (60 kg)
For each passenger less in the rear seat the load may be
increased by 100 lbs. (45 kg)
Convertible at curb weight and
3 passengers at 155 lbs. (70 kg) ______ 120 lbs. (55 kg)
Coupé and 5-door at curb weight and
rear seat right down ________________ 475 lbs. (215 kg)
WARNING
 The GVW and maximum axle loads must not be exceeded.
Note that if some accessories (e.g. towbar, CD changer) are
fitted, the available load capacity is reduced by the weight of
these items.
 When goods are being transported their security is important,
especially if the car is being used with the rear seat down.
Max. permitted roof load ____________ 220 lbs. (100 kg)
Trailer weights:
Trailer with brakes _________________ Max. 3500 lbs.
(1588 kg)
Trailer without brakes _______________ Max. 1000 lbs.
(450 kg)
Recommended towbar-ball load ______ 110-165 lbs.
(50-75 kg)
Maximum towing speed, trailer with
brakes __________________________ 62 mph (100 km/h)
The above max. weights and speed limit are those which Saab
Automobile AB permits. Note that the national rules may set lim-
its to permitted weights and speed; see also page 173.
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237 Technical data
Engine Engine oilType _____________________________ 4 cyl, 2 overhead
camshafts,
16 valves and 2 bal-
ancer shafts
Cylinder bores ______________________ 3.54" (90 mm)
Stroke:
2.0 Turbo _________________________ 3.071" (78 mm)
Viggen __________________________ 3.543” (90 mm)
Swept volume:
2.0 Turbo _________________________ 121 cu.in.
(1,985 dm
3)
Viggen __________________________ 140 cu.in.
(2.290 dm3)
Idling speed _______________________ 900 rpm
Antifreeze _________________________ Saab-approved
antifreeze
Coolant volume, cooling system ________ 8.7 qts. (8.5 l)
Oil recommendation: We recommend the use of oils that are available from your
Saab dealer, for regular oil changes. These oils fulfill the most
stringent requirements set by API and ACEA classifications.
Basic recommendations for Saab engines
 SAE 5W-30 or 0W-30, 5W-40.
The oil should be semi or fully synthetic and fulfill grade re-
quirements for ACEA A3/B3, API SJ or higher. In addition to API
and ACEA the ILSAC GF-3 specification is approved for use in
applicable markets.
Fully synthetic oils with viscosity’s 0W-40/50 of well known
brands and fulfilling minimum ACEA A3/B3 are also recom-
mended, especially for extreme driving conditions.
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238 Technical dataOil specification
Oil for gasoline engines is classified by the API (American Pe-
troleum Institute) and ACEA (European Automobile Manufac-
turers Associations) standards.
API classifies engine oil into grade classes SH (since 1993) and
SJ (since 1996). The SJ class fulfils more stringent require-
ments and has lower phosphorous level. A new grade API SL,
introduced 2001, fulfils even higher requirements.
These grade classes are most often combined with correspond-
ing classes for diesel engines. The class designations for diesel
engines begins with the letter "C" (Commercial). For example a
grade combination suitable for both types of engine could be
API SH/CD, SJ/CF or SL/CF.
Under the ACEA nomenclature, oils are divided into Class A for
gasoline engines and Class B for diesel engine passenger cars.
There is a further class for heavy diesel engines. Each class is
divided into grades: 1,2 and 3 where grades 2 and 3 normally
encompass semi- and fully synthetic oils. The diesel class also
has a fourth grade, B4, which encompasses tests and regula-
tions aimed at improving the performance of direct injection
diesel engines.
In the same way as in the API system, gasoline and diesel
engine specifications are combined for products that can be
used in both types of engine. For example, a grade designation
could be ACEA A2/B2 or ACEA A3/B3, B4.
Viscosity: The viscosity of oil is classified according to the SAE standard.
Nowadays, multigrade oils are always used in cars. The proper-
ties of these oils facilitate starting the car in cold weather but
mean that the oil is also viscous enough to coat all moving parts
under high pressures and with high outside air temperatures.
Multigrade oils are graded with two viscosity’s, e.g. 5W-30,
where 5W meets certain viscosity requirements at -4°F (-20°C),
while 30 fulfils requirements at 212°F (100°C).
Oil capacity inc. filter (on changing) _____ 4.0 l
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239 Technical data
Fuel Engine variantsFuel-tank capacity __________________ 17 U.S. gal. (64 l)
For optimum performance, we recommend
the following:
2.0 Turbo 185 bhp *) ________________ 90 AON, unleaded
gasoline,
minimum 87 AON
2.0 Turbo 205 bhp and Viggen ________ 93 AON**),
unleaded gasoline,
minimum 87 AON
*) Offered in Canada only
**) If the car is filled with 90 AON gasoline
and the outdoor temperature is above
77-86°F (25-30°C), a slight decrease in
engine performance may be noticeable.
2.0 Turbo 185 hp, manual transmission *)Rating, EEC at 5500 rpm ____________ 185 hp (136 kW)
Max. torque (man.), EEC at 2100 rpm _ 194.0 ft.lb (263 Nm)
Compression ratio _________________ 8.8:1 2.0 Turbo 185 hp, automatic transmissionRating, EEC at 5500 rpm ____________ 185 hp (136 kW)
Max. torque EEC at 1900 rpm ________ 184.4 ft.lb. (250 Nm)
Compression ratio _________________ 8.8:1 2.0 Turbo 205 hp, manual transmissionRating, EEC, at 5500 rpm ___________ 205 hp (151 kW)
Max. torque EEC at 2200 rpm ________ 206.5 ft.lb (280 Nm)
Compression ratio _________________ 8.8:12.0 Turbo 205 hp, automatic transmissionRating, EEC, at 5750 rpm ___________ 205 hp (151 kW)
Max. torque EEC at 1900 rpm ________ 184.4 ft.lb (250 Nm)
Compression ratio _________________ 8.8:12.3 Turbo 230 hp, manual transmissionRating, EEC, at 5500 rpm ___________ 230 hp (169 kW)
Max. torque EEC at 2500 rpm ________ 258.1 ft.lb (350 Nm)
Compression ratio _________________ 9.3:1
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240 Technical dataElectrical system
Drive belts

Manual transmission
Automatic transmission
Voltage ___________________________ 12 V
Battery capacity ____________________ 60 Ah
Starter motor ______________________ 1.4 kW
Alternator rating ____________________ 130 A/14 V
Firing order ________________________ 1-3-4-2
Spark plugs:
2.0 Turbo 185 bhp__________________ NGK PFR 6H-10
2.0 Turbo 205 bhp __________________ NGK PFR 6H-10
Viggen __________________________ NGK PFR 6H-10
Electrode gap ______________________ 0.95 mm
(0.03740”)
Outside lengthCars with A/C compressor ____________ 2345 mm
Cars without A/C compressor __________ 1805 mmDrive belt
IB929
Type _____________________________ 5-speed, fully
synchronized with
final-drive gear and
differential
Oil type (for topping-up) ______________ Saab synthetic man-
ual gearbox oil
Oil capacity _______________________ 1.8 qts. (1.8 l)
Speed (mph/km/h) at 1000 rpm in 5th gear 26/42
Type _____________________________ Electronically con-
trolled 4-speed with
torque converter
and differential
Gear selector positions ______________ P R N D 3 2 1
Oil quantity, total ___________________ 7.4 qts. (7.2 litres)
Oil volume (on changing) _____________ 3.4 qts. (3.25 litres)
Oil type ___________________________ Texaco Texamatic
Dextron III, mineral
oil based
Clutch type ________________________ Hydraulically-oper-
ated plate clutches,
brake bands and
one-way clutches
Speed (mph/km/h) at 1000 rpm in 4th gear 25/40
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