service SAAB 9-3 2004 Owner's Manual

197 Car care
Changing engine oil
Engine oil and oil filter should be changed
according to the service program.
For oil volumes and grades, refer to “Tech-
nical data”.
The oil should be drained when the engine
is warm. The car must stand on level
ground.
1 Unscrew the drain plug in the bottom of
the sump and leave the oil to drain into a
suitable receptacle for at least
10 minutes. Take care, as the oil may be
hot.
2 Refit the drain plug with a new washer.
3 Change the oil filter once the engine oil
has drained (see page 198).
4 Fill with new oil.
Run the engine to normal temperature and
check the oil level.
WARNING
 Prolonged and repeated exposure of
the skin to engine oil can cause seri-
ous skin disorders. Avoid prolonged
skin contact whenever possible.
 Used engine oil contains chemicals
that have caused cancer in laboratory
animals. Always protect your skin by
washing thoroughly with soap and
water.
 Keep oil out of reach of children.
 Do not touch the turbocharger or
exhaust manifold. These get very hot
when the engine has been running.
 Do not spill oil on hot parts of the
engine as this could cause a fire. Used
engine oil is particularly flammable.
 Protect the environment. Do not
dispose of oil into the ground or down
a drain. Dispose of all used oil and
oil filters at an appropriate disposal
facility.
Drain plug
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198 Car careChanging filter
1 Unscrew the oil filter cap.
 Lift the cap slightly and carefully pry
apart the cap and the filter housing.
 Remove the filter cap.
2 Remove the filter. Have paper towelling
or a rag at hand to catch the oil that
escapes from the filter.
3 Fit a new filter.
4 Fit a new O-ring in the cap. Apply a small
amount of new engine oil to the O-ring.
5 Screw on the cap. The correct tightening
torque is 25 Nm (18 lbf. ft).
Air filter
Transmission fluidManual transmissionCheck and top up the oil in accordance with
the service program.Automatic transmissionCheck and top up the oil in accordance with
the service program.
WARNING
To ensure reliable operation, only use
an air filter recommended by Saab
Automobile AB.
Oil filter
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199 Car care
CoolantIf the coolant level drops too low, the follow-
ing message appears on the SID:The properties of the coolant are retained
for the entire service life of the car. There-
fore, it is not necessary to change the cool-
ant.
The coolant contains 45 % antifreeze and
anti-corrosion fluid. This ratio gives the best
cooling effect. Lower concentrations should
be avoided, in view of the corrosion risk.
Other brands of antifreeze can damage the
engine and cooling system.The expansion tank is transparent to facili-
tate checking the coolant level.
When the engine is cold, the coolant must
not lie above the KALT/COLD mark on the
expansion tank (boundary between the
upper and lower sections of the tank, see
illustration).
Top up with a mixture of equal parts of
Saab-approved antifreeze and clean water.
If the expansion tank is empty when coolant
is added, run the engine until warm so that
the thermostat opens. Top up the tank
again, as necessary.
WARNING
 Proceed with caution if the radiator is
boiling when you open the hood.
Never remove the expansion-tank
filler cap when the radiator is boiling.
 The cooling system is pressurized –
hot coolant and vapor can escape
when the filler cap is released. These
can cause injury to your eyes and
burns. Loosen the cap carefully, and
let the engine cool before removing
the cap.
 Exercise care when adding coolant.
Coolant on hot surfaces constitutes a
fire risk.
Coolant level low.
Refill.
Coolant expansion tank
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200 Car careNote:
If incorrect coolant is used or added, the life-
time properties will be affected. Even if the
coolant is flushed from the system and
replaced with life-time coolant, life-time
properties are no longer retained and the
coolant must then be drained and replaced
at regular intervals.
Brake/clutch fluid and
brake padsCheckingBrake fluid should be changed according to
the service program. Refer to the Warranty
and Service Book.
The brake and clutch fluid reservoir is trans-
parent to facilitate checking of the fluid level.
The fluid level should lie between the MAX
and MIN marks.
If the level drops too low, the following mes-
sage appears on the SID:
Top up as necessary with DOT 4 brake
fluid. Do not use DOT 5 fluid.
Use only new brake fluid from a sealed
container.The brake fluid level will fall somewhat as
the brake pads wear. The MAX level in the
reservoir corresponds to the amount of
brake fluid required with new brake pads. If
the fall in fluid level is moderate, due to
normal brake pad wear, topping up is not
necessary.
If the brake fluid should require chang-
ing, this must be carried out at a Saab
dealer.
NOTICEIf the cooling system needs topping up,
mix the antifreeze with the appropriate
quantity of drinking water or distilled
water before adding it to the system.
If undiluted antifreeze is added, the
engine could still freeze and be damaged.
This is because the antifreeze will not mix
properly with the coolant before the ther-
mostat has opened to allow full circula-
tion.
WARNING
Brake fluid deteriorates as it becomes
old. Because it is hygroscopic, it absorbs
water from the air and, in time, could allow
vapor to form in the brake system, thus
reducing its performance. It is therefore
important that brake fluid be changed
regularly, as specified in the service
program.
Brake fluid level low.
Make a safe stop.
Contact Saab dealer.
Brake fluid reservoir
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201 Car care
The foot brake and parking brake are self-
adjusting.
It is not possible to detect, through abnormal
pedal or parking brake lever travel, whether
the brake pads are worn and need replac-
ing. It is therefore essential that brake pads
be checked regularly, as specified in the
service program.
Brake pads should only be changed at a
Saab dealer. To ensure optimum brake
performance, use only Saab genuine
brake pads.
Power steeringCheck the level of the power steering fluid in
the reservoir regularly, in accordance with
the service program.
The wheels should point directly forwards
during this check.
Clean round the cap before unscrewing it.
Wipe the dipstick. To check the level, screw
down the cap completely and then remove
it again.
The oil level should lie between the MAX
and MIN marks when the oil temperature is
about 68°F (+20°C). If the oil is colder, the
level will be lower, and at a higher tempera-
tures the level will be higher.
Top up with “CHF 11S power steering fluid”.
NOTICEAvoid spilling brake fluid onto paintwork,
since it can cause the paint to bubble and
lift. If any brake fluid is spilled, the area
should be flushed with large quantities of
water as quickly as possible.
WARNING
Power steering fluid on hot engine
components constitutes a fire risk.
Power steering fluid reservoir
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209 Car care
Bi-Xenon headlight, main and dipped beam (certain
variants only)Bi-xenon headlights produce roughly two times as much light as
halogen bulbs and have a significantly longer service life.
The lamp units consist of a gas discharge lamp containing xenon.
When the lights are switched on a very high voltage activates the
xenon gas. The lamps soon reach full intensity.
Cars with Bi-Xenon headlights have automatic levelling. The level-
ling system is comprised of two sensors, one on the front suspen-
sion and one on the rear suspension, and a control unit by the engine
bay fuse box. Headlight alignment is adjusted automatically to the
car’s load to prevent dazzling drivers in oncoming traffic.
If a fault is detected in the system, the following message will be dis-
played on the SID:
WARNING
Bi-Xenon headlights are high tension. All work on Bi-Xenon head-
lights, including changing bulbs, must be carried out by dealer
personnel.
Headlight levelling
malfunction.
Contact Saab dealer.
Contact a Saab dealer to have a Bi-Xenon
headlight changed
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231 Car care
TiresYour new vehicle comes with high-quality
tires made by a leading tire manufacturer. If
you ever have qestions about your tire war-
ranty and where to obtain service, see your
Saab Warranty and Service Record Booklet
for details.
Inflation - Tire PressureThe Tire-Loading Information label, which is
on the inside of the trunk lid, shows the cor-
rect inflation pressures for your tires when
they’re cold. “Cold” means your vehicle has
been sitting for at least three hours or driven
no more than 1 mile (1.6 km).Notice:
Don’t let anyone tell you that
underinflation or overinflation is all
right. It’s not. If your tires don’t have
enough air (underinflation), you can get
the following:
 Too much flexing
 Too much heat
 Tire overloading
 Bad wear
 Bad handling
 Bad fuel economy
If your tires have too much air (overinfla-
tion), you can get the following:
 Unusual wear
 Bad handling
 Rough ride
 Needless damage from road hazardsAdjust the tire pressure to match the current
load and speed of the car (see page 277).
The stated tire pressures apply to cold tires,
i.e. tires that are the same temperature as
the outside air temperature. Tire pressure
increases as the tires become warm (e.g.
during highway driving) by approximately
0.3 bar (4 psi). When the temperature of the
tires changes by 50°F (10°C), the tire pres-
sure will change 0.1 bar (2 psi).
Never reduce the pressure of a hot tire. If the
tires are hot when you check them, only
increase the pressure, if necessary.
WARNING
Poor maintained and improperly uswed
tires are dangerous.
 Overloading your tires can cause
overheating as a result of too much
friction. You could have an air-out and
a serious accident. See “Loading Your
Vehicle” on page 240.
 Underinflated tires pose the same
danger as overloaded tires. The
resulting accident could cause serious
injury. Check all tires frequently to
maintain the recommended pressure.
Tire pressure should be checked
when your tires are cold.
 Overinflated tires are more likely to be
cut, punctured or broken by a sudden
impact – such as when you hit a
pothole. Keep tires at the recom-
mended pressure.
 Worn, old tires can cause accidents. If
your tread is badly worn, or if your tires
have been damaged, replace them.
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233 Car care
When It Is Time for New TiresOne way to tell when it’s time for new tires is
to check the treadwear indicators, which will
appear when your tires have only 1/16 inch
(1.6 mm) or less of tread remaining.
You need a new tire if any of the following
statements are true:
 You can see the indicators at three or
more places around the tire.
 You can see cord or fabric showing
through the tire’s rubber.
 The tread or sidewall is cracked, cut or
snagged deep enough to show cord or
fabric.
 The tire has a bump, bulge or split.
 The tire has a puncture, cut or other
damage that can’t be repaired well
because of the size or location of the
damage.
Treadwear indicatorsThe tires incorporate wear indicators in the
form of smooth, treadless strips across the
width, which become visible when only 2/
32" (1.6 mm) of tread remains. As soon as
the indicators become visible, new tires
should be fitted without delay.
Make sure you are familiar with the legal
limit for minimum tread depth in your
country and also any regulations gov-
erning the use of winter (snow) tires.
Buying New TiresTo find out what kind and size of tires you
need, look at the Tire-Loading Information
label.
The tires installed on your vehicle when it
was new had a Tire Performance Criteria
Specification (TPC Spec) number on each
tire’s sidewall. When you get new tires, get
ones with that same TPC Spec number.
That way your vehicle will continue to have
tires that are designed to give proper endur-
ance, handling, speed rating, traction, ride
and other things during normal service on
your vehicle. If your tires have an all-season
tread design, the TPC number will be fol-
lowed by an “MS” (for mud and snow).
If you ever replace your tires with those not
having a TPC Spec number, make sure they
are the same size, load range, speed rating
and construction type (bias, bias-belted or
radial) as your original tires.
If you wish to fit other tires or wheels than
those supplied with the car, consult your
Saab dealer first as to the possibilities
available.
Wheels/tires combinations that are not
approved by Saab can negatively affect the
car’s directional stability, steering and brak-
ing in both wet and dry conditions.
Treadwear indicator
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235 Car care
Uniform Tire Quality GradingQuality grades can be found where applica-
ble on the tire sidewall between tread shoul-
der and maximum section width. For exam-
ple:
Treadwear 200 Traction AA Temperature
A
The following information relates to the
system developed by the United States
National Highway Traffic Safety Administra-
tion, which grades tires by treadwear, trac-
tion and temperature performance. (This
applies only to vehicles sold in the United
States.) The grades are molded on the side-
walls of most passenger car tires. The Uni-
form Tire Quality Grading system does not
apply to deep tread, winter-type snow tires,
space-saver or temporary use spare tires,
tires with nominal rim diameters of 10 to 12
inches (25 to 30 cm), or to some limited-pro-
duction tires.
While the tires available on General Motors
passenger cars and light trucks may vary
with respect to these grades, they must also
conform to federal safety requirements and
additional General Motors Tire Perfor-
mance Criteria (TPC) standards.Treadwear
The treadwear grade is a comparative
rating based on the wear rate of the tire
when tested under controlled conditions on
a specified government test course. For
example, a tire graded 150 would wear one
and a half (1.5) times as well on the govern-
ment course as a tire graded 100. The rela-
tive performance of tires depends upon the
actual conditions of their use, however, and
may depart significantly from the norm due
to variations in driving habits, service prac-
tices and differences in road characteristics
and climate.
Traction – AA, A, B, C
The traction grades, from highest to lowest,
are AA, A, B, and C. Those grades repre-
sent the tire’s ability to stop on wet pave-
ment as measured under controlled condi-
tions on specified government test surfaces
of asphalt and concrete. A tire marked C
may have poor traction performance. Warn-
ing: The traction grade assigned to this tire
is based on straight-ahead braking traction
tests, and does not include acceleration,
cornering, hydroplaning, or peak traction
characteristics.Temperature – A, B, C
The temperature grades are A (the highest),
B, and C, representing the tire’s resistance
to the generation of heat and its ability to dis-
sipate heat when tested under controlled
conditions on a specified indoor laboratory
test wheel. Sustained high temperature can
cause the material of the tire to degenerate
and reduce tire life, and excessive temper-
ature can lead to sudden tire failure. The
grade C corresponds to a level of perfor-
mance which all passenger car tires must
meet under the Federal Motor Vehicle
Safety Standard No. 109. Grades B and A
represent higher levels of performance on
the laboratory test wheel than the minimum
required by law.
Warning: The temperature grade for this tire
is established for a tire that is properly
inflated and not overloaded. Excessive
speed, underinflation, or excessive loading,
either separately or in combination, can
cause heat buildup and possible tire failure.
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238 Car careTire Sidewall LabelingUseful information about a tire is molded
into it´s sidewall.
Tire size: The tire size ia a combination of
letters and numbers used to define a partic-
ular tire´s width, height, aspect ratio, con-
struction type and service description.
Department of Transportation (DOT):
The Department of Transportation (DOT)
code indicates that the tire is in compliance
with the U.S. Department of Transportation
Motor Vehicle Safety standards.
Tire Identification Number (TIN): The let-
ters and numbers following DOT code are
the Tire Identification Number (TIN). The
TIN shows the manufacturer and plant
code, tire size, and and date the tire was
manufactured. The TIN is molded onto both
sides of the tire.
Tire Ply Material: The type of cord and
number of plies in the sidewall and under
the tread.Uniform Tire Quality Grading (UTQG):
Tire manufacturers are required to grade
tires based on ee performance factors:
treadwear, traction and temperature resis-
tance. For more information see “Uniform
Tire Quality Grading” on page 235.
Maximum Cold Inflation Load Limit: Max-
imum load that can be carried and the max-
imum pressure needed to support that load.
For information on recommended tire pres-
sure see “Recommended lowest tire pres-
sure, cold tires” on page 277 and “Loading
Your Vehicle” on page 240.
Tire SizeThe following illustration shows an example
of a typical passenger car tire size.
Passenger (P-Metric) Tire: The United
States version of a metric tire sizing system.
The letter “P” as the first character in the tire
size means a passenger vehicle tire engi-
neered to standards set by the U.S Tire and
Rim Association.
Tire Width: The three-digit number indi-
cates the tire section width in millimeters
from sidewall to sidewall.P215/55 R 16 93 H
|| |||||
ab c d e f g
a Passenger (P-Metric) Tire
bTire Width
c Aspect Ratio
d Belt Rating
e Rim diameter
f Load range
g Speed rating
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