amp SAAB 9-3 2004 Repair Manual

249 Car care
Upholstery and trimTo remove fluff and hairs from the seats,
door armrests and headlining, use a
vacuum cleaner, a moist lint-free cloth, or a
clothes brush. Remove spots and dirt using
a cloth moistened with lukewarm soapy
water.
When using a stain remover, always work
from the outside towards the centre to avoid
leaving a ring. If a soiled ring or spot should
remain, it can usually be removed using
lukewarm soapy water or water alone.
Spots left by liquids, such as soft drinks or
thin oil, must be removed at once with an
absorbent material, such as kitchen towel-
ling. Then clean with a stain remover.
White spirit is recommended for removing
grease and oil stains. A medium stiff brush
may also be used.
Cleaning and caring for leather
upholsteryThe principal reason for treating leather
upholstery is to maintain its elegant appear-
ance and to provide it with a protective film.
Discolouration caused by dust and wear
mainly affects the lighter shades, although
this is not detrimental to the leather, indeed,
the patina resulting from use is often consid-
ered desirable in leather. But if the leather is
allowed to become too grubby, it can start to
look shabby.
The leather upholstery should be cleaned
and reconditioned twice a year in conjunc-
tion with spring and autumn inspections. In
very warm, dry climates the leather may
need more regular reconditioning. Recom-
mended conditioner – Saab Leather Care
Lotion.
Do not use unknown harsh polishing
agents, cleaning agents, sprays, coarse
soap or hot water.
Textile carpetingTextile carpeting should be vacuum
cleaned regularly. Carpeting can also be
cleaned using a brush or sponge and carpet
shampoo.
For safety reasons, vacuum cleaners that
are not earthed (grounded) must not be
used out of doors.Engine bayThe engine bay should be cleaned with an
engine degreasant and rinsed with hot
water. The headlights must be covered
over. Do not use a pressure washer. Avoid
spraying electrical components and con-
nectors.
Do not use petrol as a cleaning agent or sol-
vent when carrying out repairs or mainte-
nance. Saab recommends the use of envi-
ronmentally-friendly degreasants.
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253 Car care
Anti-corrosion
treatmentThe entire car undergoes a series of anti-
corrosion processes during production.
These include electrophoretic priming,
PVC-based coating to protect against stone
chip damage and corrosion, and treatment
of body cavities and members with thin,
penetrating rustproofing oil.
In addition, most body panels, such as the
hood, doors and floor pan are galvanized.
The anti-corrosion treatment on some parts
of the car is constantly exposed to wear and
prone to damage. This applies particularly
to the underside of the car and inside the
wheel arches, where grit, road salt and the
like that are thrown up can give rise to cor-
rosion where the underseal has worn away.
The extent of this obviously depends on the
conditions in which the car is used.
Accordingly, make it a habit to hose the
underside of the car often and to inspect the
condition of the underseal. The anti-corro-
sion warranty does not relieve the car owner
of the need to carry out normal maintenance
to the rustproofing and to make good any
damage.Use a hose to clean the underside of the car
thoroughly. After it has dried, use a brush or
spray to apply a viscous anti-corrosion
agent to any worn or damaged areas, to
prevent the onset of corrosion.
Even after the anti-corrosion warranty has
expired, it makes good sense to continue to
maintain the rustproofing.
Seams in the body, especially those in the
doors and trunk lid, are particularly vulnera-
ble to corrosion from the outside, caused by
grit and salt thrown up from the road, and to
corrosion from the inside, largely as a result
of condensation. Keep the seams clean and
at the first sign of any rust, apply a thin, pen-
etrating, anti-corrosion oil. Your Saab
dealer will be pleased to give you further
advice.
What causes rust?Steel body panels of automobiles are sub-
ject to rusting whenever air and moisture
manage to penetrate the protective finish.
Body panels may rust through if the process
is unchecked. Rusting can occur wherever
water is trapped or where the car’s panels
are continuously damp.
Damage to paint and undercoating by
stones, gravel and minor crashes immedi-
ately exposes metal to air and moisture.
Road salts used for de-icing will collect on
the bottom of the car and promote rusting.
Areas of the country with high humidity have
a greater potential for rust problems, espe-
cially where salt is used on roads or there is
moist sea air. Industrial pollution (fallout)
may also damage paint and promote rust-
ing.
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257 Car care
Headlight aimingThe vehicle has a visual optical headlight
aiming system equipped with vertical
aiming device. The aim has been preset at
the factory and should normally not need
further adjustments.
If your headlights are damaged in a crash,
the headlight aim may be affected. If you
believe your headlights need to be re-
aimed, we recommend that you take it to
your Saab dealer for service. However, it is
possible for you to re-aim your headlights as
described in the following procedure.To check the aim, the vehicle should be
properly prepared as follows:
 The vehicle shall be placed so that the
headlights are 25 ft (7.6 m) from a light
colored wall or other flat surface. The
aiming area should be darkened, this will
improve your ability to see the beam of the
low beam headlight being aimed.
An optical headlamp aimer can also be
used and will than replace the wall.
 The vehicle must have all four wheels on
a perfectly level surface which is level all
the way to the wall or other flat surface.
 The vehicle should be placed so it is per-
pendicular to the wall or other flat surface.
 The vehicle should be unloaded and fuel
tank full, and one person or 160 lbs.
(75 kg) on the drivers seat.  The vehicle should be fully assembled
and all other work stopped while headlight
aiming is being done.
 The vehicle should not have any snow, ice
or mud attached to it.
 Tires should be inflated to the prescribed
pressure.
 Close all doors.
 Rock the vehicle to stabilize the suspen-
sion.
Headlight aiming is done with the vehicle
low beam lamps. The high beam lamps will
be correctly aimed if the low beam lamps
are aimed properly.
WARNING
Before checking/adjusting the headlight
aiming, switch off the engine to avoid
danger of fingers and hands being injured
by moving parts.
The radiator fan can start up even when
the engine is switched off.NOTICETo make sure that your headlights are
aimed properly read all instructions
before beginning. Failure to follow these
instructions could cause damage to
headlight parts or a not correctly aimed
headlight.
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263 Customer Assistance and Information
Engine oil and filter changesChanging the engine oil and filter is required
at every service point. Use only a Saab
approved long-life oil filter and engine oils
meeting the SAE viscosity ratings and API
service classifications stated in the “Techni-
cal data” section of this Owner’s Manual.
The use of extra additives in the oil is not
necessary and is not recommended, and
may be harmful to turbochargers.
More frequent oil changes are recom-
mended if your vehicle is operated under
any of the following conditions:
 Most trips are less than 5–10 miles (8–
16 km). This is particularly important
when outside temperatures are below
freezing.
 Most trips include extensive idling
(frequent stop-and-go traffic).
 Most trips are through dusty areas (such
as construction zones).
 If the vehicle is used for delivery service,
police, taxi or other commercial applica-
tions.
If your driving habits match this description,
have the engine oil and filter changed in-
between normal services. These conditions
cause the engine oil to break down faster.
The Warranties and Service Record Book-
let has provisions to record extra oil
changes.
Service record retentionIt is the owner’s responsibility to retain ser-
vice records. If possible, you should keep
copies of all shop work orders for all service
and repairs, whenever performed. As indi-
cated in the new car and emission control
system warranties, it is important to docu-
ment that all necessary maintenance has
been done.
HOW THE SERVICE RECORD IS ORGA-
NIZED
The service record is comprised of a series
of coupons on which to record services as
they are performed. There are additional
coupons for documenting extra engine oil
and filter changes, extra automatic trans-
mission fluid services necessary for severe
service conditions, and brake fluid changes.
HOW TO USE THE SERVICE RECORD
COUPONS
When the car is brought to a Saab dealer for
scheduled maintenance, present the War-
ranties & Service Record Booklet to the ser-
vice manager. When the technician has
completed the service, the technician will
sign the maintenance record. The person
responsible for quality assurance at the
dealership will also sign and stamp the
record with the dealer identification stamp.
Service costsDealer pricing practices and labor for ser-
vice work vary. Saab’s recommended ser-
vice times for each service point do not
include the labor required to replace wear
items, such as wiper blades, brake pads or
tires. Nor is labor to perform other service or
repairs found to be necessary as a result of
the inspections included in these times.
Additional labor and parts will be charged
for such work when necessary, except as
covered under an applicable Saab warranty
or any optional extended service contract.
Transmission fluid changes or suspension
alignment, when necessary, are also addi-
tional.
Dealer charges for general shop material,
regulated hazardous waste removal, recy-
cling expenses or other operation costs may
also be applied to service and repair
invoices and are apt to vary by dealer and
location.
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264 Customer Assistance and InformationOwner assistanceWarranties and service problem
assistanceFor complete information about all applica-
ble warranties, including the New Car War-
ranty, Perforation Warranty, Vehicle Emis-
sion Warranty and Emission Perforation
Warranty, consult the Warranties and Ser-
vice Record Booklet which accompanies
this Owner’s Manual. It also contains owner
assistance information including Saab
Roadside Assistance. If the booklet is lost or
misplaced, a new one may be ordered
through a Saab dealer or by contacting
Saab.
In the U.S. there is a national Customer
Assistance Center at Saab Cars USA, Inc.
The toll-free number to call from all 50 states
is 1-800-955-9007.
In Canada, please call the Saab Customer
Assistance Centre at 1-800-263-1999.
A list of authorized Saab sales and service
dealers is available for those planning to
travel in the United States and Canada.
Canadian or U.S. travelers may call the
Customer Assistance Center in the country
in which they are traveling.
Change of Address Notification
(U.S. and Canada)Two change of address cards are provided
at the end of the Warranties and Service
Record Booklet. Knowing your current
address allows Saab to contact you in the
event of a recall or service campaign.
Please help us keep our records up to date
for your own peace of mind.Service informationFactory Service Manuals for the Saab 9-3
and 9-5 car lines can be ordered through
your dealer. These are comprehensive
manuals on CD rom, geared to use by pro-
fessional technicians. Consult your Saab
dealer for prices for your model.
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265 Customer Assistance and Information
Reporting Safety
Defects (USA)If you believe that your vehicle has a defect
which could cause a crash or could cause
injury or death, you should immediately
inform the National Highway Traffic Safety
Administration (NHTSA) in addition to noti-
fying Saab Cars USA, Inc.
If NHTSA receives similar complaints, it
may open an investigation, and if it finds that
a safety defect exists in a group of vehicles,
it may order a recall and remedy campaign.
However, NHTSA cannot become involved
in individual problems between you, your
dealer, or Saab Cars USA, Inc.
To contact NHTSA, you may either call the
Auto Safety Hotline toll-free at 1-800-424-
9393 (or 202/366-0123 in Washington D.C.
area) or write to: NHTSA, U.S. Department
of Transportation, Washington, D.C. 20590.
You can also obtain other information about
motor vehicle safety from the Hotline.
Reporting Safety
Defects to the Canadian
governmentIf you live in Canada, and believe that your
vehicle has a safety defect, you should
immediately notify Transport Canada, in
addition to notifying General Motors of
Canada Limited.
You may write to Transport Canada at Box
8880, Ottawa, Ontario, K1G 3J2.
In addition to notifying Transport Canada in
a situation like this, we certainly hope you
will notify us. In Canada, please call our
Saab Customer Assistance Centre at 1-
800-263-1999.
Or write:
General Motors of Canada Limited
Customer Assistance Centre,
1908 Colonel Sam Drive,
Oshawa, Ontario, L1H 8P7.
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273 Technical data
Automatic transmission Suspension
SteeringType _____________________________ Electronically con-
trolled, 5-speed,
fully-automatic with
hydraulic torque
converter, planetary
gears and integral
final drive.
Lock-up function in
selector positions 3,
4 and 5.
Selector lever positions _______________ P, R, N, D, M
Oil capacity, total ____________________ 7.6 qts. (7.2 litres)
Oil type ___________________________ Saab 3309
Clutch type ________________________ Hydraulic plate
clutches, brake
bands and one-way
couplings
Speed (mph/km/h) at 1000 rpm in top gear:
2.0t and 2.0T _____________________ 28–30/46–49Spring type, front and rear ____________ Coil springs
Maximum deflection of springs:
Front ____________________________ 7.0'' (178 mm)
Rear ____________________________ 8.3'' (212 mm)
Dampers, front and rear ______________ Gas-filled dampers
Steering __________________________ Power-assisted
steering gear of
rack-pinion type and
telescopic jointed
steering column
Number of turns, lock to lock___________ 3.0
Oil type ___________________________ Power steering fluid
CHF 11S
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278 Technical data
Plates and labelsWhen contacting your Saab dealer it may
sometimes be necessary to quote the car’s
vehicle identification, engine and gearbox
numbers.
1 V.I.N. number and barcode, inside wind-
shield
2 Gearbox number
3 Engine number
4 USA: Label for color codes (trim and body)
Canada: Label for tire pressure and color
codes (trim and body)
5 Certification label
6 Chassis number (stamped on body).
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280 Technical dataSeveral of the systems in your Saab
can be customized to better suit
your individual needs. Contact your
Saab dealerCentral locking system
Some functions are governed by legal
requirements and cannot therefore be
reprogrammed.
Consult a Saab dealer for further informa-
tion.
Listed below are a number of examples of
programmable functions.
 Audible confirmation of arming/disarming
the car alarm.
 Automatic unlocking when car stopped
and remote control removed from the igni-
tion switch.
 Trunk lid locked when car driven off or
30 s after being shut.
 Length of audible and visual acknowl-
edgements.
 Possibility to have the trunk lid unlocked
when doors unlocked, yes/no.Car alarm
Listed below are a number of examples of
programmable functions.
 Cabin lighting switched on when the car
alarm is tripped.
 Panic function can be enabled on cars
without car alarm.
Courtesy Headlamp Feature
 The length of time the lights are on.
 Whether the reversing light or tail lights
should come on as well as the dipped
beam.Automatic Climate System (ACC)
 To prevent the smell of washer fluid from
entering the car, recirculation can be acti-
vated automatically while the windshield
is washed. The recirculation symbol will
however not light up. This function is
optional; contact a Saab dealer.
 To increase the flow of air to the panel and
floor vents, the defroster vents can be
deselected (may desirable in hot
climates).
Convertible: A/C compressor not
switched off when the soft top is open.
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