engine SAAB 9-3 2004 Repair Manual

184 Starting and drivingDriving at nightBear in mind the following points, especially
when driving at night:
 Nighttime driving requires your full
concentration
 Do not rush. Count on your journey taking
slightly longer.
 The number of drivers under the influence
of drugs is likely to be greater at night than
during the day.
 Do not stare at the headlights of oncom-
ing vehicles.
 Avoid driving at night if you have poor
eyesight. Night vision deteriorates with
age.
 Keep your car’s headlights, windows and
mirrors clean. Also, if you wear glasses,
make sure they are clean.
 Make sure you are well rested before
starting a long journey. Take a break every
other hour.
 Only eat light meals. Heavy meals have a
tendency to induce tiredness.
 Wild animals prefer to move at dusk and
dawn.
 Check the headlight levelling setting (see
page 91).
Towing the car
Front towing eye
WARNING
 Remember that the brake servo does
not operate when the engine is off.
Much greater pressure than normal
will therefore be required to operate
the brake pedal.
 Nor does the steering servo operate
when the engine is off. The steering
will therefore be much heavier than
usual.
 The towing vehicle should always be
heavier than the vehicle on tow.
 Never allow passengers to ride in the
car when it is on tow.
 Always seek professional help if the
car needs to be recovered.
 The ignition switch must be in the ON
position if the car is moved with the
engine not running.
 The steering wheel lock must be
disengaged before towing the car.
 The steering wheel lock disengages
when the remote control is inserted
into the ignition switch, if the battery
has sufficient charge.
WARNING
 Make sure that the towing eye is
screwed in tightly. It has a left-hand
thread!
 The towing eye is only designed for
towing the car on roads. It must not
be used to pull the car out of a ditch,
for example.
 Make sure that all bystanders keep a
suitable distance, in case the towing
eye or tow rope should snap. The
towing eye or tow rope could catapult
off and cause seriously injury.
 Never drive with the towing eye fitted
to the front bumper. Return it to its
designated storage space.
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186 Starting and drivingAlways try to keep the towrope taut by
gently applying the brake of the car on tow,
as necessary. This will avoid the towrope
being jerked violently.
Cars with automatic transmission:
Always observe the speed limit for vehicles
on tow. Whatever the speed limit, the car
must not be towed at speeds exceeding
30 mph (50 km/h) nor for a distance of more
than 30 miles (50 km). If the car needs to be
transported over a longer distance, a tow
truck or flatbed truck must be called out.
The engine cannot be started by towing or
pushing the car. In an emergency, the
engine can be started as described under
"Jump starting" on page 187.
Vehicle recoveryIf the car has to be transported on a flatbed
truck, or similar, it must be securely
strapped down. There are attachment
points for this purpose on the underside of
the car. The attachment points are oblong
hole that have been reinforced to cope with
the stresses that arise during this type of
transport.
Transporting the car
NOTICE
 The car must be towed front first.
 If the car is to be towed with the front
wheels off the ground, make sure the
parking brake is off, as this acts on the
rear wheels.
NOTICEIf a car with sports (lowered) chassis is
transported, for example on a flat bed
truck, take extra care not to damage the
spoiler and/or underbody.
Attachment points for anchorage straps
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188 Starting and drivingIt is essential when a donor battery is to be
used to jump start the car that the jump
leads be connected correctly to prevent
arcing.
To jump start your vehicle:
1 Check the other vehicle. It must have a
12-volt battery with a negative ground
system.2 Get the vehicles close enough so the
jumper cables can reach, but be sure the
vehicles are not touching each other. If a
poor connection on the negative jumper
cable should exist, it is possible for
damage to be caused to electrical
systems/components of either vehicle
should inadvertent contact be made.
You would not be able to start your car
and bad grounding could damage the
electrical systems.
3 Turn off the ignition on both vehicles.
Turn off lights that are not needed, and
radios. This will avoid sparks and help
save both batteries and it could save
your radio.4 Open the hood and locate the battery.
Find the positive (+) and negative (–) termi-
nals on the battery.NOTICEIgnoring these steps could result in costly
damage to your vehicle that would not be
covered by your warranty.
Trying to start your car by pushing or pull-
ing it could damage your vehicle, even if
you have a manual transmission. If you
have an automatic transmission, your
vehicle cannot be started by pushing or
pulling it.
NOTICEIf the other system is not a 12-volt system
with a negative ground, both vehicles can
be damaged.
WARNING
You could be injured if the vehicles roll.
Set the parking brake firmly on each vehi-
cle. Put an automatic transmission in P
(Park) or a manual transmission in
Neutral.
NOTICEIf you leave your radio on, it could be
badly damaged. The repairs would not be
covered by your warranty.
WARNING
An electric fan can start up even when the
engine is not running and can injure you.
Keep hands, clothing and tools away from
any underhood electric fan.Jump starting
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189 Starting and driving
5 Check that the jumper cables do not
have loose or missing insulation. If they
do, you could get a shock and also the
vehicles could be damaged.
Before you connect the cables, here are
some basic things you should know.
Positive (+) will go to positive (+) and
negative (–) will go to negative (–). Do
not connect (+) to (–) or you will get a
short that could injure you or would
damage the battery and maybe other
parts as well.
6 Connect the red positive (+) cable to the
positive (+) terminal of the vehicle with
the discharged battery.7 Do not let the other end touch metal.
Connect it to the positive (+) terminal of
the good battery. Use a remote positive
(+) terminal if the vehicle has one.
8 Now connect the negative (–) cable to
the good battery’s negative terminal.
9 Attach the cable to the discharged
battery’s negative terminal.
10 Start the vehicle with the good battery
and run the engine for a while.
11 Try to start the vehicle with the
discharged battery. If it does not start
after a few tries, it probably needs
service.
12 Remove the cables in reverse order to
prevent electrical shorting. Take care
that they do not touch each other or any
other metal.
Using a battery charger/starter unitTo avoid damaging the car’s electrical
system and electronics, the following rules
must be followed when charging the battery
or jump starting the car.
 If the charger or starter unit can be set to
different voltages (6V/12V/18V/24V), 12V
must be selected.
 Follow the manufacturer’s instructions
supplied with the charger or starter unit.
 No other apparatus that are grounded or
connected to the mains must be con-
nected to the car during charging or jump
starting.
 The charger or starter unit must under no
conditions produce a voltage greater
than:
 16V continuous
 18V for 60 min.
If you are unsure about the charge rating of
the unit, disconnect the battery clamp from
the positive terminal before connecting the
unit to the battery.
WARNING
Using a match or flame of any kind near a
battery can cause battery gas to explode.
You can suffer burns or be blinded. Use a
flashlight if you need more light.
Be sure the electrolyte in the battery is not
frozen. Discharged batteries will freeze.
When connecting jumper cables to a
frozen battery, gas from the chemical
reaction inside the battery can build up
under the ice and cause an explosion.
Battery fluid contains acid that can burn
you. Do not get it on you. If you acciden-
tally get it in your eyes or on your skin,
flush the area with water and get medical
help immediately.
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190 Starting and drivingFor long tripsBefore starting off on a long journey, it is
advisable to have your car inspected by
your Saab dealer.
Obtain a few important items to take along
on your journey, such as spare bulbs, wiper
blades, fuses, a drive belt (poly-V-belt) and
the like.
You can check some points yourself before-
hand:
 Check that no oil or fuel leaks out of the
engine or gearbox/transmission.
 Check the coolant and power steering
fluid levels. Check also for leaks.
 Inspect the drive belt (poly-V-belt) and
replace if it shows any signs of wear.
 Check the battery charge.
 Check the tires for tread pattern and air
pressure, including the compact spare
tire.
 Take an extra remote control and keep it
separate.
 Check the brakes.
 Check all bulbs.
 Check for the presence of the tool kit and
jack in the car.
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191 Car care
Hood ________________ 192
Engine ______________ 193
Engine bay ___________ 195
Engine oil ____________ 196
Air filter______________ 198
Transmission fluid ____ 198
Coolant ______________ 199
Brake/clutch fluid and
brake pads__________ 200
Power steering________ 201
Battery ______________ 202
Drive belt ____________ 205
Wipers and washers ___ 206
Wiper blades _________ 206
Changing bulbs _______ 208 Fuses ________________ 222
Automatic tire pressure
monitoring __________ 229
Tires _________________ 231
Compact spare tire _____ 243
Changing a tire ________ 245
Safety belts ___________ 248
Upholstery and trim ____ 249
Textile carpeting _______ 249
Engine bay ____________ 249
Washing ______________ 250
Waxing and polishing ___ 251
Touching up the paint___ 251
Anti-corrosion treatment 253
Recovery and/or
recycling of automotive
materials ____________ 255
Air conditioning (A/C) ___ 255
Car care
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193 Car care
EngineThe engine is a transverse four-cylinder in-
line engine with twin overhead camshafts
and 16 valves.
The engine is equipped with two balance-
shafts that reduce engine vibrations to a
minimum.
The balance shafts are chain-driven and
rotate at twice the speed of the crankshaft.
They produce forces and torques that are
opposed to those generated by the pistons
and connecting rods. The effect occurs
twice in each revolution of the engine, coun-
teracting the vibration from its moving parts,
and at the same time reducing unwanted
engine noise.
The gearbox, located on the right (viewed
from the front), is integrated with the engine.
Engine familiesSaab cars imported into the United States
and Canada meet all applicable emission
control standards. The engine family and
appropriate tune-up specifications are iden-
tified on a label affixed to the left front inner
fender.
These engine families meet applicable EPA
Federal Standards, California State Stan-
dards and Canadian Federal Standards and
are equipped with the following systems:
• sequential multiport fuel injection system
 three way catalytic converter
 crankcase emissions control system
 evaporative emission system.
Emission control
systemsThe systems for controlling emissions to the
atmosphere require regular checking and
adjustment at the intervals specified in the
service program.
In addition to meeting the exhaust emission
regulations and thereby helping to keep the
environment clean, a correctly tuned engine
will also give maximum fuel economy.
WARNING
Engine exhaust, some of its constituents,
and certain vehicle components contain
or emit chemicals known to the State of
California to cause cancer and birth
defects and reproductive harm. In addi-
tion, certain fluids contained in vehicles
and certain products of component wear
contain or emit chemicals known to the
State of California to cause cancer and
birth defects or other reproductive harm.
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194 Car careSaab Trionic engine management
systemThe Saab Trionic engine management
system is a unique Saab development that
combines sequential multiport fuel injection,
electronic distributorless ignition and turbo-
charger boost pressure control into one sys-
tem.
The Trionic engine control module (ECM)
monitors many different engine parameters
such as:
 Intake manifold pressure.
 Intake air temperature.
 Crankshaft position.
 Engine coolant temperature.
 Throttle position.
 The oxygen content of the exhaust gases.
The ECM receives information regarding
engine knocking from a sophisticated feed-
back function in the ignition discharge unit.
By processing all of this information, the Tri-
onic system can control fuel injector open-
ing duration, ignition timing and turbo-
charger boost pressure to provide excellent
engine performance while maintaining low
emissions and fuel consumption.
ORVR (Onboard Refueling Vapor
Recovery)All hydrocarbons formed when refueling will
be recovered by the car and not released
into the atmosphere. The hydrocarbons are
absorbed in an evaporative emission canis-
ter. When the engine is subsequently
started, the evaporative emission canister is
gradually purged as air is sucked into it
through a shut-off valve. The hydrocarbon/
air mixture passes through the evap canis-
ter purge valve and into the engine where it
is burned. “Refueling”, see page 147.
When refueling, make sure you screw the
filler cap on and keep turning until it has
clicked 3 times.
NOTICEThe Trionic engine management system
continuously monitors the operation of
these systems and has on-board diag-
nostic capabilities (OBD II). If the Engine
malfunction (CHECK ENGINE) light in
the main instrument illuminates, the
Trionic ECM has detected a problem. The
car will continue to operate, but perfor-
mance may be diminished. You should
have your car checked by a Saab dealer
as soon as possible.
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195 Car care
1 Oil filler cap
2 Coolant reservoir
3 Brake and clutch fluid reservoir
4Battery
5 Fuse box
6 Washer-fluid reservoir
7 Power-steering fluid reservoir
8 Engine-oil dipstick
Engine bay
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196 Car careEngine oilChecking the oil levelCheck the engine oil level regularly.
1 Park the car on a level ground.
2 Switch off the engine and wait for
2–5 minutes. The engine should be at
normal operating temperature.
3 Take the dipstick out and wipe it off with
a clean rag before carrying out the
check.
The level must not be below the MIN mark
on the dipstick, but nor should it be above
the MAX mark. Excess engine oil could
result in abnormal oil consumption.
The distance between the MIN and MAX
marks is equivalent to 1.0 qt (1.0 l).
Top up as necessary with oil of the recom-
mended grade (see page 270).
Make sure you screw on the oil filler cap
properly after topping up the oil to avoid run-
ning problems.Recommended oil grade, see page 270.
Make sure you screw on the oil filler cap
properly after topping up the oil to avoid run-
ning problems.
It is normal for an engine to consume a cer-
tain amount of oil. It is therefore often nec-
essary to top up the oil between services.
Check the engine oil level regularly.During the Break-in Period (approx.
3,000 miles or 5,000 km) and when driving
at high speeds or with a trailer, the oil
consumption may be higher than normal.NOTICEToo high oil level can damage the engine.
NOTICEChange of engine oil and oil filter may be
required more frequently if the car is
being used under certain conditions, see
page 263.
Oil filler cap and dipstick
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