brake SAAB 9-3 2005 Service Manual

196 Starting and drivingFor long tripsBefore starting off on a long journey, it is
advisable to have your car inspected by
your Saab dealer.
Obtain a few important items to take along
on your journey, such as spare bulbs, wiper
blades, fuses, a drive belt (poly-V-belt) and
the like.
You can check some points yourself before-
hand:
 Check that no oil or fuel leaks out of the
engine or gearbox/transmission.
 Check the coolant and power steering
fluid levels. Check also for leaks.
 Inspect the drive belt (poly-V-belt) and
replace if it shows any signs of wear.
 Check the battery charge.
 Check the tires for tread pattern and air
pressure, including the compact spare
tire.
 Take an extra remote control and keep it
separate.
 Check the brakes.
 Check all bulbs.
 Check for the presence of the tool kit and
jack in the car.
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197 Car care
Hood ________________ 198
Engine ______________ 199
Engine bay ___________ 201
Engine oil ____________ 202
Air filter______________ 204
Transmission fluid ____ 204
Coolant ______________ 205
Brake/clutch fluid and
brake pads__________ 206
Power steering________ 207
Battery ______________ 208
Drive belt ____________ 210
Wipers and washers ___ 211
Wiper blades _________ 211
Changing bulbs _______ 213 Fuses ________________ 227
Tires _________________ 234
Compact spare ________ 246
Changing a tire ________ 248
Safety belts ___________ 251
Upholstery and trim ____ 251
Textile carpeting _______ 252
Engine bay ____________ 252
Washing ______________ 252
Waxing and polishing ___ 253
Touching up the paint___ 253
Anti-corrosion treatment 254
Recovery and/or
recycling of automotive
materials ____________ 256
Air conditioning (A/C) ___ 257
Car care
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201 Car care
1 Oil filler cap
2 Coolant reservoir
3 Brake and clutch fluid reservoir
4Battery
5 Fuse box
6 Washer-fluid reservoir
7 Power-steering fluid reservoir
8 Engine-oil dipstick
Engine bay
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206 Car careNote:
If incorrect coolant is used or added, the life-
time properties will be affected. Even if the
coolant is flushed from the system and
replaced with life-time coolant, life-time
properties are no longer retained and the
coolant must then be drained and replaced
at regular intervals.
Brake/clutch fluid and
brake padsCheckingBrake fluid should be changed according to
the service program. Refer to the Warranty
and Service Book.
The brake and clutch fluid reservoir is trans-
parent to facilitate checking of the fluid level.
The fluid level should lie between the MAX
and MIN marks.
If the level drops too low, the following mes-
sage appears on the SID:
Top up as necessary with DOT 4 brake
fluid. Do not use DOT 5 fluid.
Use only new brake fluid from a sealed
container.The brake fluid level will fall somewhat as
the brake pads wear. The MAX level in the
reservoir corresponds to the amount of
brake fluid required with new brake pads. If
the fall in fluid level is moderate, due to
normal brake pad wear, topping up is not
necessary.
If the brake fluid should require chang-
ing, this must be carried out at a Saab
dealer.
NOTICEIf the cooling system needs topping up,
mix the antifreeze with the appropriate
quantity of drinking water or distilled
water before adding it to the system.
If undiluted antifreeze is added, the
engine could still freeze and be damaged.
This is because the antifreeze will not mix
properly with the coolant before the ther-
mostat has opened to allow full circula-
tion.
WARNING
Brake fluid deteriorates as it becomes
old. Because it is hygroscopic, it absorbs
water from the air and, in time, could allow
vapor to form in the brake system, thus
reducing its performance. It is therefore
important that brake fluid be changed
regularly, as specified in the service
program.
Brake fluid level low.
Make a safe stop.
Contact Saab dealer.
Brake fluid reservoir
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207 Car care
The foot brake and parking brake are self-
adjusting.
It is not possible to detect, through abnormal
pedal or parking brake lever travel, whether
the brake pads are worn and need replac-
ing. It is therefore essential that brake pads
be checked regularly, as specified in the
service program.
Brake pads should only be changed at a
Saab dealer. To ensure optimum brake
performance, use only Saab genuine
brake pads.
Power steeringCheck the level of the power steering fluid in
the reservoir regularly, in accordance with
the service program.
The wheels should point directly forwards
during this check.
Clean round the cap before unscrewing it.
Wipe the dipstick. To check the level, screw
down the cap completely and then remove
it again.
The oil level should lie between the MAX
and MIN marks when the oil temperature is
about 68°F (+20°C). If the oil is colder, the
level will be lower, and at a higher tempera-
tures the level will be higher.
Top up with “CHF 11S power steering fluid”.
NOTICEAvoid spilling brake fluid onto paintwork,
since it can cause the paint to bubble and
lift. If any brake fluid is spilled, the area
should be flushed with large quantities of
water as quickly as possible.
WARNING
Power steering fluid on hot engine
components constitutes a fire risk.
Power steering fluid reservoir
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226 Car care
Bulb tableNo. Designation Watt-
age
1 H7 55 Headlight
2 H3 55 Front fog lights
3 P21W 21 Taillights; rear fog light; brake lights;
reversing lights
4 PY21W 21 Direction indicator, front/rear
5 R10W 10 Rear dome lighting; courtesy lighting;
glove box lighting; trunk lighting, Con-
vertible
6 R5W 5 License plate lighting; trunk lighting,
Sport Sedan
7 T4W 4 Reading light, rear
8 WY5W/W5W 5 Side-mounted turn signal (yellow);
parking lights; front dome lightingNOTICEOnly fit lamps of the specified rating. Lamps of the wrong wattage
could damage the wiring harness and electronics.
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229 Car care
Fuse panel in end of fasciaNo. Amp. Function
1 15 Steering wheel lock
2 5 Steering column unit; ignition switch
3 10 Hands-free; CD-player/CD-changer in cabin; SID
4 10 Main instrument unit; manual climate control;
automatic climate control (ACC)
5 7.5 Control module in front doors; Park Brake Shift Lock
(automatic transmission)
6 7.5 Brake light switch
7 20 Dash fuse panel; fuel filler door
8 30 Control module in passenger front door
9 10 Dash fuse panel
10 30 Trailer socket; electrical socket in storage compart-
ment between seats
11 10 Data link connection (diagnostics)
12 15 Interior lighting incl. glove box
13 10 Accessories
14 20 Radio, sound system I; control panel,
Infotainment System
15 30 Control module in driver’s door
16 - -
17 - -
18 7.5 Manual climate control; fan
19 - -
20 7.5 Headlight levelling switch
21 7.5 Hands-free; brake light switch; manual climate
control; clutch pedal switch
22 30 Cigarette lighter
23 40 Cabin fan
24 7.5 Airbag control module
25 - -
26 5 Yaw sensor (cars with ESP)
27 - -
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230 Car care
Trunk fuse panel, left-hand sideNo. Amp. Function
1–5 MAXI -
6 30 Control module in left rear door
7 30 Control module in right rear door
820Trailer
9--
10 30 Left-hand brake light; rear right turn signal; right tail-
light; right reversing light; high-mounted brake light;
trailer lights
11 - -
12 - -
13 - -
14 - -
15 15 Seat heating, left seat
16 15 Seat heating, right seat
17 7.5 Autodimming rearview mirror; rain sensor
18 15 Sunroof
19 7.5 Telematics (OnStar)
20 7.5 DVD player (navigation system)
21 7.5 Saab Parking Assistance (SPA); control module in
rear doors
22 30 Amplifier, sound system III
23 - -
24 10 Movement sensor; CD changer in trunk (accessory)
25 30 Electrically adjustable driver’s seat with memory
Trunk fuse panel, Sport Sedan
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239 Car care
Wheel Alignment and Tire
BalanceThe wheels on your vehicle were aligned
and balanced carefully at the factory to give
you the longest tire life and best overall per-
formance.
Scheduled wheel alignment and wheel bal-
ancing are not needed. However, if you
notice unusual tire wear or your vehicle pull-
ing one way or the other, the alignment may
need to be reset. If you notice your vehicle
vibrating when driving on a smooth road,
your wheels may need to be rebalanced.Wheel ReplacementReplace any wheel that is bent, cracked or
badly rusted or corroded. If wheel nuts keep
coming loose, the wheel, wheel bolts and
wheel nuts should be replaced. If the wheel
leaks air, replace it (except some aluminum
wheels, which can sometimes be repaired).
See your dealer if any of these conditions
exist.
Your dealer will know the kind of wheel you
need.
Each new wheel should have the same
load-carrying capacity, diameter, width,
offset and be mounted the same way as the
one it replaces.
If you need to replace any of your wheels,
wheel bolts or wheel nuts, replace them only
with new Saab original equipment parts.
This way, you will be sure to have the right
wheel, wheel bolts and wheel nuts for your
vehicle.
Notice:
The wrong wheel can also cause
problems with bearing life, brake cool-
ing, speedometer or odometer calibra-
tion, headlamp aim, bumper height, vehi-
cle ground clearance and tire or tire
chain clearance to the body and chassis.
See “Changing a tire” on page 248.Used Replacement Wheels
WARNING
Using the wrong replacement wheels,
wheel bolts or wheel nuts on your vehicle
can be dangerous. It could affect the
braking and handling of your vehicle,
make your tires lose air and make you
lose control. You could have a collision in
which you or others could be injured.
Always use the correct wheel, wheel bolts
and wheel nuts for replacement.
WARNING
When fitting just one new pair of tires,
these should be fitted to the rear wheels,
as these are more critical to the direc-
tional stability of the car (e.g. on braking
or in a skid). The existing rear wheels
should therefore be moved to the front.
WARNING
Putting a used wheel on your vehicle is
dangerous. You can’t know how it’s been
used or how far it’s been driven. It could
fail suddenly and cause a crash. If you
have to replace a wheel, use a new GM
original equipment wheel.
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240 Car careTire Chains
Notice:
If your vehicle does not have
225/45R17 size tires, use tire chains only
where legal and only when you must.
Contact your Saab dealer regarding suit-
able snow chains. Install them on the
front tires and tighten them as tightly as
possible with the ends securely
fastened. Drive slowly and follow the
chain manufacturer’s instructions. If you
can hear the chains contacting your
vehicle, stop and retighten them. If the
contact continues, slow down until it
stops. Driving too fast or spinning the
wheels with chains on will damage your
vehicle.
If a Tire Goes FlatIt’s unusual for a tire to “blowout” while
you’re driving, especially if you maintain
your tires properly. If air goes out of a tire,
it’s much more likely to leak out slowly. But
if you should ever have a “blowout”, here are
a few tips about what to expect and what to
do:
If a front tire fails, the flat tire will create a
drag that pulls the vehicle toward that side.
Take your foot off the accelerator pedal and
grip the steering wheel firmly. Steer to main-
tain lane position, and then gently brake to
a stop well out of the traffic lane.
A rear blowout, particularly on a curve, acts
much like a skid and may require the same
correction you’d use in a skid. In any rear
blowout, remove your foot from the acceler-
ator pedal. Get the vehicle under control by
steering the way you want the vehicle to go.
It may be very bumpy and noisy, but you can
still steer. Gently brake to a stop – well off
the road if possible.
If a tire goes flat, the next part shows how to
use your jacking equipment to change a flat
tire safely.
WARNING
If your vehicle has 225/45 R17 size tires,
don’t use tire chains, there’s not enough
clearance.
Tire chains used on a vehicle without the
proper amount of clearance can cause
damage to the brakes, suspension or
other vehicle parts. The area damaged by
the tire chains could cause you to lose
control of your vehicle and you or others
may be injured in a crash.
Use another type of traction device only if
its manufacturer recommends it for use
on your vehicle and tire size combination
and road conditions. Follow that manu-
facturer’s instructions. To help avoid
damage to your vehicle, drive slowly,
readjust or remove the device if it’s
contacting your vehicle, and don’t spin
your wheels.
If you do find traction devices that will fit,
install them on the front tires.
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