check engine SAAB 9-5 2000 Owner's Guide

175 Car care and technical information
Changing the coolant (Usually carried out as part of the Saab orig-
inal service by an authorized Saab dealer)
1 If the engine is hot, open the expan-
sion-tank filler cap carefully to release
the pressure, but do not remove it com-
pletely. Place a suitable receptacle
under the radiator and undo the drain-
cock.
2 Remove the filler cap on the expansion
tank.
3 The system takes about two minutes to
drain. Close the draincock.
4 Mix the antifreeze and water to the
required strength in a suitable container.
Use only Saab-approved coolant.
5 Add the coolant slowly to the expansion
tank. This will take about two minutes,
as the air needs time to escape.
6 Screw on the filler cap and fully tighten
the drain cook. Run the engine to normal
temperature. Top up the coolant, as nec-
essary, until the level is just below the
MAX mark on the tank.
7 Check the coolant again after a few days
and top up as necessary.
Brake and clutch fluid Checking the fluid level The combined brake and clutch-fluid reser-
voir is transparent to facilitate checking of
the fluid level.
WARNING
Brake fluid deteriorates as it becomes
old. Because it is hygroscopic, it absorbs
water from the air and, in time, could allow
vapor to form in the brake system, thus
reducing its performance. It is therefore
important that brake fluid be changed reg-
ularly, as specified in the service pro-
gram.
IB498
Radiator draincock
IB1188
Brake and clutch-fluid reservoir
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182 Car care and technical informationChanging bulbs Check that the new bulb is working when finished.
Some bulbs are of the ”Long-Life” type. Make sure the same type is
fitted when changing one of these.
Headlamp aiming, see page 214.
Headlamp bulb for high beam1 Unscrew the cover from the back of the lamp unit.
2 Unplug the connector.
3 To remove the spring clip, push it in and then move it to the right.
4 Remove the bulb.
5 Without touching the glass with your fingers, insert the new bulb.
6 Line up the bulb with the guide in the reflector and secure it with
the spring clip.
7 Plug in the connector.
8 Screw on the cover.
WARNING
Before changing a bulb in the engine bay, switch off the engine to
avoid danger of fingers and hands being injured by moving parts.
The radiator fan can start up even when the engine is switched off.
NOTE Do not fit bulbs with a higher rating than 55 W.
 Switch off the ignition before changing a bulb, to avoid possible
short-circuiting.
IB510
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193 Car care and technical information
Maxi fusesThe Maxi fuses are housed in the fuse box
under the hood. These fuses can be
checked in the same way as the other fuses.
The Maxi fuses are designed to protect the
car’s electrical system from being dam-
aged. Each Maxi fuse protects a number of
electrical circuits and functions and there-
fore has a higher rating (amperage) than the
standard fuses. No spare Maxi fuses are
supplied with the car.
DICE / TWICEDICE = Dashboard Integrated Central Elec-
tronics
TWICE = Theft-Warning Central Electronics
DICE and TWICE are electronic control
modules that monitor and control a variety
of functions, including:
DICE controls (among other things):
 Front lights and interior lighting.
 Instrument illumination.
 Intermittent wiper operation.
 Electric heating of rear window and door
mirrors.
 Cooling fans.
TWICE controls (among other things):
 Central locking.
 Car alarm (Anti-theft system).
 Engine immobilizer.
 Autochecking of lights.
 Electric heating of rear seat.
 Safety belt reminder.
 Electrically adjustable passenger seat.The DICE and TWICE control modules are
linked to a data bus, which is basically an
information carrier that allows information to
be exchanged between all the control mod-
ules and components connected to the bus.
If a fault occurs in any of these components,
diagnostic faults codes are set in the rele-
vant control module, which facilitates fault
diagnosis at the Saab dealer.
The scan tool connector for fault diagnosis
is located under the instrument panel on the
drivers side.
NOTEIf a Maxi fuse blows, it means that there
is a major fault in the electrical system.
Have the car checked without delay by
an authorized Saab dealer.
IB529
Maxi fuses under the hood
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207 Car care and technical information
Maintenance  The drive belt for the compressor should
be inspected under the regular service
program.
 Clean dirt and insects away from the con-
denser and radiator to prevent clogging.
When washing the car, use the hose to
spray the radiator and condenser (located
forward of the radiator) from both sides
(both from the front of the car and from
inside the engine bay). Do not use a pres-
sure washer.
Caution: Do not use the hose when the
engine is hot.Other than in extremely cold weather, do not
screen the radiator, e.g. with netting, as this
will greatly diminish its cooling capacity.
Note: The A/C system will only operate
when the outdoor temperature is above the
freezing point (0°C, 32°F).
Safety beltsRegularly check the function of the safety
belts as follows:
 Hold the diagonal strap and pull it sharply.
The safety belt should lock and it should
not be possible to withdraw it further.
Check the anchorage points in the floor.
They must not have suffered rust damage.
There must be no frayed threads in the web-
bing.
Safety belts must not come into contact with
substances such as polishes, oils or other
chemicals. If the straps are dirty, wash them
with warm water and a detergent or have
them replaced.
WARNING
If the car is involved in a collision, the
safety belts, belt pretensioners and other
components must be inspected by an
authorized Saab dealer.
Never make any alterations or repairs to
the safety belt yourself but visit an autho-
rized Saab dealer.
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213 Car care and technical information
For long tripsBefore setting off on a long journey, it is
advisable to have your car checked over by
your Saab dealer.
Obtain a few important items to take along
on your journey such as spare bulbs, wiper
blades, fuses, a Poly-Vee-belt and the like.
You can check some points yourself before-
hand:
 Make sure that the engine is in good con-
dition.
 Check that no oil or gasoline leaks out of
the engine or gearbox/transmission.
 Inspect the Poly-Vee-belt and replace it if
it shows any signs of hard wear.
 Check the battery charge.
 Check the tires for tread pattern and air
pressure, including the compact spare
wheel.
 Check the brakes.
 Check all bulbs.
 Check for the presence of the tool kit and
the jack in the car.
Recovery and/or
recycling of automotive
materialsA typical car consists of metals (65–75%),
plastics (10–14%), rubber (5%) and small
quantities of glass, wood, paper and tex-
tiles.
Some of these materials can be recycled,
while others can be recovered in chemical
processes for reuse in new products or as a
source of energy.
While the Saab 9-5 was still at the draw-
ing-board stage, Saab engineers were
giving serious consideration to how the
maximum quantity of materials could be
reclaimed from the car on its eventual
scrapping. To facilitate sorting, plastic parts,
for instance, have been marked to identify
the precise nature of the plastic.
Approximately 90% of the materials in the
car can be recycled or recovered, where
facilities exist.
Before the car is scrapped, all the oils and
other fluids that could pollute the environ-
ment should be recovered from the car. It
may be of interest in this context to learn that
the refrigerant used in the Saab 9-5’s A/C
and ACC systems (R134a) contains neither
CFCs nor any other chlorine compounds.
1 A-pillar trim: PP, PP/EPDM
2 Windshield trim: PP, PP/EPDM
3 Seals: EPDM
4 C-pillar trim: PP
5 Rear light cluster: PMMA
6 Corner infill panel: PPO/PA
7 Rear bumper, cellular core: expanded PP;
sheathing: PP/EPDM
8 Side-window casing: PP/EPDM
9 Fuel tank: PE
10 Side trim: PVC
11 A-pillar upholstery trim: PC/ABS, textile
12 Rearview mirror: ABS
13 Sill scuff plate: PP/EPDM
14 Wheel-arch liner: PP
15 Wheel cover: PA
16 Direction-indicator lamp lens: PMMA
17 Washer-fluid reservoir: PE
18 Front spoiler: PP/EPDM
19 Front bumper, cellular core: expanded PP;
sheathing: PP/EPDM
20 Fan shroud: PP
21 Radiator grille: ABS
22 Scuttle panel finisher: PC/ASA
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214 Car care and technical information
Headlamp aimingThe vehicle is equipped with vertical and
horizontal aim indicators. The aim has been
preset at the factory and should normally
not need further adjustments. This is true
even though your vertical and horizontal
aim indicators may not fall exactly on the "0"
(zero) marks on their scales.
If your headlamps are damaged in an acci-
dent, the headlamp aim may be affected. If
you believe your headlamps need to be
re-aimed, we recommend that you take it to
your Saab dealer for service, however, it is
possible for you to re-aim your headlamps
as described in the following procedure.
WARNING
Before checking/adjusting the headlamp
aiming, switch off the engine to avoid
danger of fingers and hands being injured
by moving parts.
The radiator fan can start up even when
the engine is switched off.
IB526
ABS Acrylonitrile-butadiene-styrene
ASA Acrylonitrile-styrene (acrylic
plastic)
EPDM Ethylene-propylene rubber
PA Polyamide (plastic)
PC Polycarbonate (plastic)
PE Polyethylene
PMMA Polymethyl methacrylate
POM Acetal plastic
PPO Polyphenylene oxide (plastic)
PP Polypropylene
PUR Polyurethane
PVC Polyvinyl chloride 1234
5
6
7
98
10
11
12
13 14 15 16 19
18 20 21
1722
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221 Maintenance and owner assistance
Saab Original Service Program M2000 USA, Canada, 9-5 Models)* These are the minimum required Emission Control System maintenance steps. Saab urges that all recommended maintenance procedures be performed
according to this program.
(a.) Engine oil and filter should be changed at least once a year. Intermediate oil and filter changes (halfway between indicated intervals) suggested for
cars primarily used for driving in dense city traffic or for repeated short trip operation without sufficient warm up.
*** Camshaft drive belt replacements (V6) prior to 100,000 miles will be performed at no charge by an authorized U.S. or Canadian Saab dealer.
** Service intervals:
Refer to the Warranties & Service Record Book for service intervals beyond 100,000 miles (160,000 km).Service Intervals **
Miles = U.S. Cars
Kilometers = Canadian Cars
1,000
(1,600 km)
10,000
(16,000 km)
20,000
(32,000 km)
30,000
(48,000 km)
40,000
(64,000 km)
50,000
(80,000 km)
60,000
(96,000 km)
70,000
(112,000 km)
80,000
(128,000 km)
90,000
(144,000 km)
100,000
(160,000 km)
Service #
1234567891011
Engine and engine compartment
E Engine oil and filter (a.)!!!!!!!!!!!
R Engine coolant freezing point and level""" "" "" "
R Engine coolant flush and replace (max. 3-year intervals)!!!
R Engine coolant system, hoses and cap" """""""""
R Drive belt, condition""""" ! """"
R Camshaft drive belt (V6) ***!
E Spark plugs!
*
!*
!*
Application/type of service (col. 1) Service Procedure
E = emission service"= Check - top up, adjust or replace if necessary
R = regular maintenance!= Replace
#= Lubricate
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236 Specifications 1 Region ___________Y = Northern Europe
2 Country __________S = Sweden
3 Manufacturer _____3 = Saab Automobile AB
4 Product line ______E = 9-5
5 Model series ______D = 9-5 with driver’s and
passenger-side airbags
F = 9-5 SE with driver’s and
passenger-side airbags
H = 9-5 Aero with driver’s and
passenger-side airbags
M = 9-5 Griffin with driver’s and
passenger-side airbags
6 Body version _____4 =
5 =4-door
5-door
7 Gearbox __________5 = Manual 5-speed
8 = Automatic 4-speed8 Engine variant _____E =
G =
Z =2.3t
2.3 Turbo
3.0t
9 Check digit ________0-9/X
10 Model year ________Y = 2000
11 Factory ___________3 = Trollhättan
12 Serial number ______000001-999999 position:1234567891011 12
||||||||||| |
V.I.N.:YS3EF4 8E6Y3045842
| | ||||
1 2 3456= identification codes for certain chassis details
IB541
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241 Index
IndexAA/C system, fault diagnosis ________ 206
A/C system, maintenance _________ 206
ABS brakes ____________________ 146
ACC ___________________________ 67
ACC functions ___________________ 70
ACC, automatic climate control ______ 67
ACC, calibration _________________ 75
ACC, condensation _______________ 76
ACC, programming _______________ 73
ACC, useful tips _________________ 75
Adjusting the steering wheel _______ 107
Adjustment, seats _______________ 102
Afterheater, V6-engine cars _______ 239
Air conditioning (A/C),
fault diagnosis and maintenance __ 206
Air distribution, ACC ______________ 72
Airbag _________________________ 23
Alarm __________________________ 38
Alarm functions __________________ 41
Alarm signals _________________ 38, 41
Alternator ______________________ 179
Alternator drive belt __________ 179, 231
Alternator rating _________________ 230
Anticorrosion treatment ___________ 211
Antidazzle rear-view mirror ________ 109
Ashtrays ______________________ 112
Audio System ___________________ 77Audio System, quick guide _________ 79
Autochecking of lights on starting ____ 52
Automatic climate control (ACC) _____ 67
Automatic transmission,
technical data _________________ 232
BBattery ________________________ 177
Battery charging/replacing _________ 178
Battery, boost starting ____________ 160
Belt guide ______________________ 12
Boost starting using jump leads ____ 160
Booster cushion __________________ 21
Brake and clutch fluid ____________ 175
Brake-fluid reservoir _____________ 175
Brakes, technical data ____________ 233
Bulbs, changing _________________ 182
Bulbs, table of __________________ 191CCD changer _____________________ 89
CD player ______________________ 87
CHECK messages _______________ 58
CHECKING _____________________ 58
Calibration, ACC _________________ 75
Cancelling the programmed settings __ 73
Car alarm _______________________ 38
Car care _______________________ 165
Car phone, installation _____________ 98
Cargo net, 9-5 Wagon ____________ 123Carpeting, care of _______________ 208
Cassette player __________________ 84
Catalytic converter,
important considerations _________ 133
Central locking ___________________ 32
Change language in SID ___________ 60
Change of address notification _____ 220
Changing a wheel _______________ 203
Changing bulbs _________________ 182
Changing the coolant _____________ 175
Changing the wheels round ________ 199
Changing wiper blades ___________ 180
Chassis number _________________ 235
Chassis number, key to ___________ 236
Child safety _____________________ 18
Child safety locks, rear doors _______ 35
Child seat, integral ________________ 21
Cleaning, engine bay _____________ 210
Clock _______________________ 59, 60
Colour code, body _______________ 235
Colour code, trim ________________ 235
Compact spare wheel ____________ 202
Condensation, ACC _______________ 76
Coolant _______________________ 174
Coolant, changing _______________ 175
Cruise control __________________ 145
Cup holder _____________________ 115
DDICE/TWICE ___________________ 193
Dampers ______________________ 232
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242 IndexDate code, tires _________________ 201
Dim-dipped beam ________________ 61
Direction indicators _______________ 62
Door handles ____________________ 32
Door mirrors ___________________ 108
Doors, locks & luggage compartment _ 31
Drive belt ______________________ 231
Drive belt, alternator _____________ 179
Drive belts _____________________ 231
Drive belts, length _______________ 231
Driver’s seat, programmable _______ 104
Driving in hot weather ____________ 151
Driving with a load _______________ 157EElectric heating seat _____________ 106
Electric heating, front seats ________ 106
Electric windows ________________ 110
Electrical system, technical data ____ 230
Electrically heated rear seat _______ 106
Electronic starting interlock _________ 33
Emergency operation of sunroof ____ 112
Emission control systems _________ 169
Engine bay, 4-cyl ________________ 167
Engine bay, 6-cyl ________________ 168
Engine bay, cleaning _____________ 210
Engine number _________________ 235
Engine oil, grade ________________ 229
Engine, description __________ 170, 171
Engine, technical data ____________ 228
Engine, temperature gauge _________ 53Engine-oil level, checking _________ 171
Expansion tank, coolant __________ 174
FFault codes, Audio System _________ 99
Flat spot, tire ___________________ 206
Fluid level, automatic transmission __ 173
Folding the rear seat, 9-5 Sedan ____ 116
Folding the rear seat, 9-5 Wagon ___ 119
Follow-me-home function __________ 61
Frequently asked questions on airbag 26
Front fog lights ___________________ 63
Frost warning ____________________ 55
Fuel __________________________ 134
Fuel consumption ________________ 54
Fuel filler flap ___________________ 126
Fuel gauge _____________________ 53
Fuel grade _____________________ 228
Fuse box under hood ____________ 196
Fuse panel _____________________ 192
Fuses _________________________ 192GGearbox number ________________ 235
Gearbox oil, checking ____________ 173
Gearbox, technical data, __________ 231
Glove compartment ______________ 113
HHandbrake _____________________ 162
Hazard warning lights _____________ 63
Head restraint __________________ 104
Headlight flasher _________________ 61
Headlights ______________________ 61
Holidaying abroad _______________ 213
Hood _________________________ 166
Horn __________________________ 107IImmobilizer _____________________ 33
Indicator and warning lights _________ 46
Indicator lights ___________________ 46
Instrument illumination _____________ 62
Instruments and controls ___________ 45
Integral child seat ________________ 21
Interior equipment _______________ 101
Interior lighting ___________________ 64
Interior rearview mirror ___________ 108KKey ___________________________ 32
Key to chassis number ___________ 236LLabels __________________________ 8
Leather upholstery, care of ________ 208
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