gearbox SAAB 9-5 2002 Owners Manual

6Engine compartment,
4-cyl engine
IB1737
Engine: description ___________ 192
Engine oil level: checking ______ 193
Engine oil: changing __________ 194
Engine oil specification ________ 251
Brakes and braking ___________ 165
ABS brakes _________________ 165
Brake system ________________ 197
Brake fluid __________________ 255
Brake pads __________________ 255
Fuse panels ___________ 216
Changing a fuse ________ 216
Table of fuses __________ 218
Relays _______________ 219Temperature gauge ______ 57
Driving in hot weather ____ 173
Driving in winter_________ 171
Coolant _______________ 196
Cooling-system capacity _ 250
Power steering __________ 198
Steering fluid: grade _____ 198
Wiper/washer control stalk _ 70
Washer fluid: topping up __ 203
Washer jets ___________ 203
Jump starting ________________ 182
Battery _____________________ 199
Battery charge _______________ 199
Manual transmission __________ 156
Automatic transmission ________ 157
Manual transmission oil ________ 254
Automatic transmission fluid ____ 254
Important considerations
for driving ___________________ 149
Turbo unit ___________________ 189
Engine: technical data __________ 250Ignition system _________ 146
Drive belts _____________ 201
Spark plugs ____________ 253
Catalytic converter ______ 150Warning labels ___________ 8
V.I.N. number __________ 257
Engine number _________ 257
Gearbox number ________ 257
Color code _____________ 257
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7
Engine compartment,
3.0t V6
IB1738
Warning labels ___________ 8
V.I.N. number __________ 257
Engine number _________ 257
Gearbox number ________ 257
Color code _____________ 257Ignition system _________ 146
Drive belts _____________ 201
Spark plugs ____________ 253
Catalytic converter ______ 150Important considerations
for driving ___________________ 149
Turbo unit ___________________ 189
Engine: technical data __________ 250
Automatic transmission ________ 157
Automatic transmission fluid ____ 254
Brakes and braking ___________ 165
ABS brakes _________________ 165
Brake system ________________ 197
Brake fluid __________________ 255
Brake pads __________________ 255Jump starting ________________ 182
Battery _____________________ 199
Battery charge _______________ 199
Fuse panels ___________ 216
Changing a fuse ________ 216
Table of fuses __________ 218
Relays _______________ 219Engine temperature gauge _ 57
Driving in hot weather ____ 173
Driving in cold climate ____ 171
Coolant _______________ 196
Cooling-system capacity _ 250
Power steering _________ 198
Steering fluid: grade _____ 198
Wiper/washer control stalk _ 70
Washer fluid: topping up __ 203
Washer jets ___________ 203
Engine: description ___________ 192
Engine oil level: checking ______ 193
Engine oil: changing __________ 194
Engine oil specification ________ 251
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150 Starting and driving
AON 93. One of the advantages of the
system is that it enables the engine to
be run safely on lower-grade fuel,
although not lower than AON 87.
 The maximum boost pressure is
adjusted automatically to the knocking
or pinging tendency of the engine.
Occasional, short-lived knocking when
the engine is under a heavy load is per-
fectly normal; the extent will depend on
the grade of fuel in the tank.
 Isolated instances of knocking are
more likely to occur with low-octane
fuel. This controlled form of knocking,
followed by a reduction in the boost
pressure, is a sign that the wastegate is
functioning and is perfectly safe for the
engine.
Important considerations with cata-
lytic convertersThe catalytic converter is an emission-con-
trol device incorporated in the car’s exhaust
system. It consists of a metal canister with a
honeycomb insert, the cells of which have
walls coated in a catalytic layer (mixture of
precious metals).
To ensure that the catalytic converter con-
tinues to function properly, and also to avoid
damage to the converter and its associated
components, the following points must be
observed:
 Have the car serviced regularly in accor-
dance with the service program. The fuel
and ignition systems are particularly
important in this context.
 Always be alert to any misfiring of the
engine (not running on all cylinders) and
any loss of power or performance. At the
first sign of a malfunction, reduce speed
and take the car to an authorized Saab
dealer as soon as possible.
 If the engine fails to start (in very cold
weather or if the battery is flat), the car can
be push started (manual gearbox only) or
started using jumper cables to a donor
NOTEIf constant knocking occurs every time a
load is put on the engine, this indicates a
malfunction in the system.
Have the car checked without delay by an
authorized Saab dealer.
WARNING
If the engine is being run with the car on a
rolling road or dynamometer, to ensure
adequate cooling, air must be blown into
the engine compartment and under the
car at a rate equivalent to the ram-air
effect that would be obtained at the corre-
sponding road speed.
NOTEUse only unleaded gasoline. Leaded gas-
oline is detrimental to the catalyst and
oxygen sensor and will seriously impair
the function of the catalytic converter.
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160 Starting and driving
Overheated transmission fluid If the automatic-transmission fluid should
overheat, the following message will appear
on the SID:
”TRANSMISSION OVERHEATING”. If this
happens, stop the car and wait for the mes-
sage to be extinguished. Continue driving in
a locked gear that produces an engine
speed of about 3,000 rpm.
Overheating of the automatic-transmission
fluid can occur when the car is towing a
heavy load, such as a camping trailer in hilly
country, with the wrong gear selected,
resulting in abnormally frequent gear
changing. Try selecting position L, 3 or 4.
High ambient temperatures can also
increase the temperature of the transmis-
sion fluid or the oil cooler may be faulty.
Contact an authorized Saab dealer (see
also page 173).
Driving on hilly roads with a heavy
loadThe transmission fluid can overheat when
the gearbox is strained, for example, when
driving with a trailer on hilly roads with the
wrong gear is selected, resulting in many
extra gear changes. To avoid the transmis-
sion fluid overheating, always drive in
Normal mode. The adaptive gear change
patterns are then active.
High air temperatures or a faulty oil cooler
can also cause the transmission fluid to
overheat. Overheating reduces the service
life of the fluid. Contact an authorized Saab
dealer (see also page 173). Towing Towing of cars with automatic transmission,
see page 180.
NOTEIf the control module has actuated the
Limp-home function for the automatic
transmission, the car will remain in 5th
gear when D is selected, making it very
sluggish. To overcome this, move the
selector lever to position L.
WARNING
Remember to use engine-braking (selec-
tor position L, 3, or 4) to spare the brakes
when you are driving on a long or steep
downhill slope.
Brake failure can result from overheated
brakes!
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172 Starting and driving Check the anti-freeze in the engine cool-
ant, see page 196.
The car´s trip computer will warn you when
there is a risk of slippery conditions. For fur-
ther information on this function, see page
60.
The car is equipped with tires designed to
provide optimum grip on both wet and dry
roads, although this has been achieved at
the expense of somewhat reduced grip on
snow and ice. For regular driving on snow
and ice, we therefore recommend that
winter (snow) tires be fitted.
Winter (snow) tires, particularly studded
tires (where use is legally permitted), gener-
ally make driving safer on snow and ice.
Acquaint yourself with the legal provi-
sions governing the use of different
types of winter tires and snow chains.
Studded tires are not allowed in some
countries.If winter tires are fitted, the same type must
be fitted on all wheels. Your Saab dealer will
be pleased to advise you on the best tires for
your car.
Remember that tires age. It may therefore
be necessary to change them before they
reach the legal wear limit, as they gradually
lose their friction properties.
The best response if the car gets into a
front-wheel skid is to freewheel (manual
gearbox only), i.e. disengage the clutch (so
that the wheels are neither driven or
retarded by the engine.
If the car has automatic transmission, ease
up on the accelerator and steer carefully in
the desired direction.
In a rear-wheel skid, steer in the same direc-
tion that the rear of the car is moving.
Tire chainsIf you want to fit tire chains (where legally
permitted) they should only be fitted to the
tires recommended under ”Specifications”
(see page 256).
Consult your Saab dealer for details of
approved tire chains.
WARNING
 Do not exceed 30 mph (50 km/h)
when tire chains are fitted.
 Tire chains can reduce the directional
stability of the car.
 Tire chains must not be used on the
rear wheels. NOTE Check the links frequently for wear.
 Check that the chains do not contact
the wheel-arch liner at full lock.
 See section ”Specifications”, page
256, for information on allowable
wheel dimensions for the fitting of tire
chains.
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237 Car care and technical information
4Inspect the undercoating and touch
up if necessary.
Pay particular atten-
tion to the fenders and wheel housings,
which are exposed to abrasion by flying
gravel, etc. If the composition has worn
or flaked off, the steel must be thor-
oughly cleaned and dried before a fresh
coat is applied. The cleaning is best
done with a scraper and a steel wire
brush, followed by washing with solvent.
Apply the new coating thinly, as other-
wise it may run off or fall off when dry.
For long tripsBefore setting off on a long journey, it is
advisable to have your car checked over by
your Saab dealer.
Obtain a few important items to take along
on your journey such as spare bulbs, wiper
blades, fuses, a Poly-V-belt and the like.
You can check some points yourself before-
hand:
 Make sure that the engine is in good con-
dition.
 Check that no oil or gasoline leaks out of
the engine or gearbox/transmission.
 Check the coolant and power steering
fluid levels. Check also for leaks.
 Inspect the Poly-V-belt and replace it if it
shows any signs of hard wear.
 Check the battery charge.
 Check the tires for tread pattern and air
pressure, including the compact spare
wheel.
 Check the brakes.
 Check all bulbs.
 Check for the presence of the tool kit and
the jack in the car.
Recovery and/or
recycling of automotive
materialsA typical car consists of metals (65–75%),
plastics (10–14%), rubber (5%) and small
quantities of glass, wood, paper and tex-
tiles.
Some of these materials can be recycled,
while others can be recovered in chemical
processes for reuse in new products or as a
source of energy.
While the Saab 9-5 was still at the draw-
ing-board stage, Saab engineers were
giving serious consideration to how the
maximum quantity of materials could be
reclaimed from the car on its eventual
scrapping. To facilitate sorting, plastic parts,
for instance, have been marked to identify
the precise nature of the plastic.
Approximately 90% of the materials in the
car can be recycled or recovered, where
facilities exist.
Before the car is scrapped, all the oils and
other fluids that could pollute the environ-
ment should be recovered from the car. It
may be of interest in this context to learn that
the refrigerant used in the Saab 9-5’s ACC
systems (R134a) contains neither CFCs nor
any other chlorine compounds.
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247 Specifications
Specifications General.............................. 248
Engine ............................... 250
Fuel.................................... 250
Engine oil .......................... 251
Engine variants ................ 252
Electrical system.............. 253
Drive belts......................... 253
Manual gearbox................ 254
Automatic transmission .. 254
Suspension....................... 255
Steering............................. 255
Brake system.................... 255
Wheels and tires .............. 256
Plates and labels .............. 257
IB603
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254 SpecificationsManual gearbox Automatic transmissionType ____________________________ All-synchromesh
5-speed with final
drive and differen-
tial
Oil ______________________________ Saab synthetic
manual gearbox oil
Oil capacity _______________________ 1.9 qts (1.8 litres)
Oil volume (on changing) ____________ 1.6 qts (1.5 litres)
Clutch type _______________________ Hydraulic, single
dry-plate clutch of
diaphragm-spring
type
Speed (mph / km/h) at 1000 rpm in 5th gear:
4-cylinder _______________________ 27–28 / 43–44Type _____________________________ Electronically con-
trolled 5-speed,
fully automatic with
hydraulic torque
converter, plane-
tary gear set and
integral final drive
Lock-up function in
selector positions 3,
4 and 5.
Selector-lever positions ______________ P R N D 4 3 L
Transmission-fluid capacity, dry transmis-
sion (incl. torque converter and oil cooler) 7.5 qts (7 litres)
If fluid change required, approximately
3.5 litres can be drained through the drain
plug in the transmission casing
Transmission fluid ___________________ Saab 3309 (mineral
oil based)
Clutch type ________________________ Hydraulic plate
clutches, brake
bands and one-way
couplings
Speed (mph / km/h) at 1000 rpm in 5th gear:
4- cylinder engines and 3.0t V6 _______ 29 / 47–48
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257 Specifications
Plates and labels When consulting your Saab dealer, it may be
necessary to quote the car’s V.I.N., engine
and gearbox numbers.
1 Modification identity plate.
2 V.I.N. number, inside windshield.
3 Certification label.
4 Gearbox number.
5 Engine number.
6 Tire pressures and color codes
(body & trim), label.
7 Chassis number plate.
8 Chassis number, stamped on body.
9 Vehicle Emission Control Information.
IB1948
CANADA US
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258 Specifications 1 Region ___________Y = Northern Europe
2 Country __________S = Sweden
3 Manufacturer _____3 = Saab Automobile AB
4 Product line ______E = 9-5
5 Model series ______B = 9-5 Linear with driver’s and
passenger-side airbags
D = 9-5 Arc with driver’s and
passenger-side airbags
H = 9-5 Aero with driver’s and
passenger-side airbags
6 Body version _____4 =
5 =4-door
5-door
7 Gearbox __________5 = Manual 5-speed
9 = Automatic 5-speed8 Engine variant _____E =
G =
Z =2.3t
2.3 Turbo
3.0t V6
9 Check digit ________0-9/X
10 Model year ________2 = 2002
11 Factory ___________3 = Trollhättan
12 Serial number ______000001-999999 position:1234567891011 12
||||||||||| |
V.I.N.:YS3ED4 9E62 3045842
| | ||||
1 2 3456= identification codes for certain chassis details
IB1917
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