stop start SAAB 9-5 2003 User Guide
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Page 157 of 288

157 Starting and driving
battery. However, as soon as you have 
started the engine, it is important that it 
runs on all cylinders. If it is misfiring, allow 
i t  t o  i d l e  f o r  u p  t o  f i v e  m i n u t e s  t o  g i v e  i t  t i m e  
to settle and run smoothly. If, after this 
time, the engine still fails to run properly, 
turn off the engine and get in touch with an 
authorized Saab dealer for advice.  Never park the car on dry grass or other 
combustible material. The catalytic con-
verter gets very hot and could therefore 
start a fire. 
 Never drive off if the engine is misfiring. 
 If you jump start the car when the engine 
is already up to normal temperature, the 
engine must start to run on all cylinders. 
Stop jump-starting if the engine fails to 
start immediately.
 Failure to follow these directions could 
result in the catalytic converter and associ-
ated components being damaged, and 
could represent a breach of the warranty 
conditions.
3.0t V6: When starting the engine from cold 
an electrical pump is activated. This pump 
forces air into the exhaust system so that 
the catalytic converter will reach its normal 
operating temperature more rapidly. The 
pump is active for 30–60 seconds.
Fuel filler flapThe fuel filler flap is opened by means of a 
button on the driver’s door. The flap is 
spring-loaded, so it opens slightly automat-
ically when released.
NOTICEIf the car runs out of fuel, it is possible for 
air to get into the fuel system. If this 
happens, the catalytic converter may 
overheat and be damaged.
IB1289
2
2
1
3
3
Oxygen-sensor-controlled 
injection system 1 Engine control module 
2 Oxygen sensor (lambda probe) 
3 Catalytic converters
B466
Button for releasing filler flap
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Page 158 of 288

158 Starting and drivingRefueling
Only fuel from well-known oil companies 
should be used.
All Saab gasoline engines can be driven on 
fuel of grade AON 87–93.
For optimum performance we recommend:
AO N 90 for 4-cylinder engines 
AO N 93 for 3.0t V6 and 2.3T Aero, (see 
page 260). 
If fuel containing a mixture of alcohol is 
used, the following restrictions apply: 
Methanol: max. 5 % by volume.
Ethanol: max. 10 % by volume.
MTBE: max. 15 % by volume.
The fuel filler cap is located in the right rear 
quarter panel.
Refuelling:
1 Switch off engine.
2 Open fuel door
3 Insert the fuel-pump nozzle beyond the 
flange on the filler pipe. Do not withdraw 
the nozzle while fueling is in progress. 
4Stop refueling the first time the pump 
turns off, indicating the tank is full.
 Fuel-tank capacity: 18.5 US gal. (70 liters)
Screw on the filler cap and keep turning until 
it has clicked at least three times. 
The most effective way to prevent conden-
sation forming in the tank (and thus avoid 
possible running problems) is to keep the 
tank well filled. 
Before the onset of freezing temperatures in 
winter, it may be advisable to add gasoline 
anti-freeze to the fuel a few times to dispel 
any condensation in the system. 
WARNING
 Never use fuel for any purpose other 
than as engine fuel. 
 Fuel is highly flammable and can 
cause severe burns. Never use an 
exposed flame in the vicinity of gaso-
line. Never smoke when filling the 
vehicle up with fuel. 
 Do not use the phone when refueling. 
Gasoline fuels are highly explosive. 
NOTICE Do not overfill. Fuel should not come 
right up the filler pipe as expansion 
room is needed.
 The use of fuel with too low an octane 
rating can cause serious engine dam-
age.
IB1755
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Page 159 of 288

159 Starting and driving
Opening the fuel filler door in an emergency, 
see page 150.
Recommended fuel:The engine in your Saab 9-5 is designed to 
operate on unleaded gasoline that has an 
octane rating of 87 or higher. Octane rating 
is determined according to the formula:
where MON is the Motor Octane Number, 
and RON is the Research Octane Number.
The average of these two values is the 
octane rating of the gasoline as it appears 
on the pump at a retail gas station. This 
value is sometimes referred to as the 
"Anti-Knock Index" (AKI) or the "Average 
Octane Number" (AON).
To avoid deposit formation on the fuel injec-
tors which can cause poor driveability, use 
only quality gasolines that contain deter-
gents and corrosion inhibitors. Because 
gasolines sold at retail gas stations vary in 
their composition and quality, you should 
switch to a different brand if you begin expe-
riencing driveability and/or hard starting 
problems shortly after refueling your car. In 
recent years, a variety of fuel additives and 
alcohols or oxygenates have been blended 
with gasoline. These types of gasolines may 
be found in all parts of the United States and 
Canada, but particularly in geographic 
areas and cities that have high carbon mon-
oxide levels. Saab approves the use of such 
"reformulated" gasolines in its products, 
which help in reducing pollution from all 
motor vehicles, provided that the following blending percentages are met by such 
fuels:
 Up to 10 % ethanol by volume, with corro-
sion inhibitors.
 Up to 15 % MTBE by volume (methyl ter-
tiary butyl ether).
 Up to 5 % methanol by volume, with an 
equal amount of a suitable co-solvent and 
added corrosion inhibitors.
Other, less common, fuel additives used by 
some gasoline dealers are also acceptable, 
provided that the resultant gasoline is not 
more than 2.7 % oxygen by weight.
Some Canadian and U.S. gasolines contain 
an octane enhancing additive called meth-
lycyclopentadienyl manganese tricarbonyl 
(MMT). If such fuel is used, your emission 
control system performance may deterio-
rate and the malfunction indicator lamp on 
your instrument panel may turn on. If this 
occurs, return to your authorized Saab 
dealer for service.
However, these blended gasolines are reg-
ulated and should never exceed these rec-
ommended blend percentages and service 
station operators should know if their gaso-
lines contain detergents and oxygenates, 
and have been reformulated to reduce vehi-
cle emissions. Nevertheless, if you begin to 
notice a problem with the way your car starts 
or runs shortly after it has been refueled, try 
a different brand of gasoline.
NOTICE Fill to maximum filling capacity
 Stop filling after the first time that the 
nozzle trips to shut off the flow of fuel.
 Filling capacity can differ between 
different fuel stations and outside 
temperature. Fuel tank volume when 
nozzle trips to shut off, may vary by 
0.5 gal. (2 liters).
 Do not fill fuel all the way up the filler 
pipe. The gasoline must be allowed 
room for expansion especially during 
hot weather.
MON + RON
2
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Page 161 of 288

161 Starting and driving
Be sure the posted octane is at least 87. If 
the octane is less than 87, you may get a 
heavy knocking noise when you drive. If it’s 
bad enough, it can damage your engine. If 
you’re using fuel rated at 87 octane or 
higher and you hear heavy knocking, your 
engine needs service. But don’t worry if you 
hear a little pinging noise when you’re accel-
erating or driving up a hill. That’s normal, 
and you don’t have to buy a higher octane 
fuel to get rid of pinging. It’s the heavy, con-
stant knock that means you have a problem.
If your vehicle is certified to meet California 
Emission Standards (indicated on the 
underhood emission control label), it is 
designed to operate on fuels that meet Cal-
ifornia specifications. If such fuels are not 
available in states adopting California emis-
sions standards, your vehicle will operate 
satisfactorily on fuels meeting federal spec-
ifications, but emission control system per-
formance may be affected. The ”Engine 
malfunction (CHECK ENGINE)” indicator 
on your main instrument panel may turn on 
and/or your vehicle may fail a smog-check 
test. See ”Engine malfunction (CHECK 
ENGINE)” indicator on page  59. If this 
occurs, return to your authorized Saab 
dealer for diagnosis to determine the cause 
of failure. In the event it is determined that 
the cause of the condition is the type of fuels 
used, repairs may not be covered by your 
warranty. Some gasolines that are not reformulated 
for low emissions may contain an 
octane-enhancing additive called methylcy-
clopentadienyl manganese tricarbonyl 
(MMT); ask your service station operator 
whether or not the fuel contains MMT. Saab 
Automobile AB does not recommend the 
use of such gasolines. If fuels containing 
MMT are used, spark plug life may be 
reduced and your emission control system 
performance may be affected. The malfunc-
tion indicator lamp on your instrument panel 
may turn on. If this occurs, return to your 
authorized Saab dealer for service.
Engine Break-In PeriodPistons, bores and bearings need time to 
obtain uniform, wear-resistant surfaces. 
If a new engine is driven too hard, this grad-
ual process of bedding-in will not be possi-
ble and the life of the engine will be short-
ened. 
During the first 1,200 miles (2,000 km), do 
not exceed 5,000 rpm.
In addition, refrain from driving the car at full 
throttle, other than for brief instances, 
during the first 1,800 miles (3,000 km). Wearing in new brake padsNew brake pads take time to bed in, about 
90 miles (150 km) if the car is driven largely 
under stop-and-go conditions or about 
300 miles (500 km) of highway driving.
To extend the useful life of the pads, avoid 
hard braking as much as possible during 
this period.
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Page 165 of 288

165 Starting and driving
Park Brake Shift lockThe transmission has a security function 
known as Park Brake Shift Lock. To move 
the gear selector out of the P position, the 
brake pedal must be depressed at the same 
time as the gear selector catch (detente) is 
pressed in.
Shift Lock overrideCheck fuse No. 1 (see page 228). If the 
problem was cured by changing the fuse or 
battery, you do not have to contact a Saab 
dealer.
If the fuse blows again as soon as the Shift 
Lock feature is activated you should contact 
your Saab dealer.
If the fuse is OK, check the battery regarding 
the voltage.
1 Apply the parking brake
2 Make sure the key is in position ON
3 Use a small tool such as a screwdriver 
and push the lever (see picture) down-
wards so that the detent button can be 
pressed approx. 10 mm
4 Move the selector out of position P to N
5 Remove the tool
6 Release the parking brake if the car is to 
be moved immediately; otherwise keep 
it applied
Automatic transmission, 
fault indicator
If ”Automatic transmission, fault indicator” 
light appears on the main instrument panel, 
the system has detected a fault in the auto-
matic transmission or its control module 
(see page 61). 
This also means that the Limp-home mode 
has been selected, to guard against further 
damage being done to the transmission. In 
this mode, the automatic transmission 
starts in 5th gear, and gear changes (if nec-
essary) will have to be made manually. 
Stop the car in a safe place. Switch off then 
restart the engine. If the fault is intermittent, 
the transmission will operate as normal 
despite the fault indicator being on. Have 
the car checked at an authorized Saab 
dealer.
It is not possible to select the SPORT, 
WINTER or Sentronic mode when the 
Limp-home mode is active. 
Gear changes must be made manually.
The following gears will be engaged in the 
respective selector positions when the auto-
matic transmission is in Limp-home mode:
NOTICEDue to electrical problems it may not be 
possible to move the selector out of the 
park position, even if the ignition is ON. If 
for some reason the selector has to be 
moved out of the park position (i.e. to tow 
the car a short distance) do as described 
below.
Position R  D  M L
Gear Reverse 5th 5th 2nd 
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Page 166 of 288

166 Starting and driving
Overheated transmission fluid If the automatic-transmission fluid should 
overheat, the following message will appear 
on the SID: 
”TRANSMISSION OVERHEATING”. In this 
event, stop the car in a suitable place, 
switch off the engine and open the hood. 
Wait for several minutes then turn on the 
ignition to check that the message has gone 
out. When driving subsequent to the trans-
mission fluid overheating, select position M 
and a gear in which the engine speed is 
about 3,000 rpm.
Overheating of the automatic-transmission 
fluid can occur when the car is towing a 
heavy load, such as a camping trailer in hilly 
country. High ambient temperatures can 
also increase the temperature of the trans-
mission fluid or the oil cooler may be faulty. 
Contact an authorized Saab dealer (see 
also page 181).
Driving on hilly roads with a heavy 
loadThe transmission fluid can overheat when 
the gearbox is strained, for example, when 
driving with a trailer on hilly roads. To avoid 
the transmission fluid overheating, always 
drive in Normal mode. The adaptive gear 
change patterns are then active.
High air temperatures or a faulty oil cooler 
can also cause the transmission fluid to 
overheat. Overheating reduces the service 
life of the fluid. Contact an authorized Saab 
dealer (see also page 181). Towing Towing of cars with automatic transmission, 
see page 189.
NOTICEIf the control module has actuated the 
Limp-home function for the automatic 
transmission, the car will remain in 5th 
gear when D is selected, making it very 
sluggish. To overcome this, move the 
selector lever to position L. 
WARNING
Remember to use engine-braking (selec-
tor position D or L) to spare the brakes 
when you are driving on a long or steep 
downhill slope.
Brake failure can result from overheated 
brakes! 
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Page 168 of 288

168 Starting and drivingSelector positions
P 
To shift out of the P position you must 
depress the brake pedal and the ignition 
must be ON. 
The parking position (P) must only be selected 
when the car is at a complete standstill. The 
selector lever is locked and the transmission is 
mechanically immobilized. Always apply the 
parking brake after parking the car.
The engine can be started. The key can be 
removed.
R 
The reverse (R) position must only be selected 
when the car is at a complete standstill. The 
detent-release button must be pressed before 
the selector lever can be moved to R. Wait until 
reverse gear has engaged (car starts to creep) 
before touching the accelerator. 
N 
In the Neutral position (N), the transmission is 
disengaged from the engine. The engine can be 
started, but first ensure that the parking brake is 
on, to prevent the car from moving off unexpect-
edly.
To prevent the engine and transmission from 
becoming hotter than necessary, select N for 
stops other than brief ones, e.g. if stuck in a traf-
fic jam.
The normal drive position (D) is recommended 
for waiting at traffic lights. 
D 
The Drive position (D) is the position for normal 
motoring. Gear changes between 1st and 5th 
will take place automatically, the timing of which 
is determined by the throttle (accelerator) posi-
tion and the speed of the car.
After moving the selector lever to D, pause to 
give the gear time to engage (car starts to pull). 
M
Move the selector lever from position D to M to 
allow you to change gear manually. Refer to 
page  167.
L
Select position L if you wish to drive in 1st gear. 
No upchanges will be made if you pull off in posi-
tion L. If you move the selector lever from posi-
tion D or M to L at a high vehicle speed, the 
transmission will automatically shift down 
through 4th, 3rd and 2nd gears to 1st gear, 
depending on the car’s speed. Use this position 
for descending steep hills if the car is heavily 
loaded to spare the brakes.
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Page 173 of 288

173 Starting and driving
 
ABS brakes
ABS (antilock braking system) modulates 
the brake pressure to the respective 
wheels. Wheel sensors detect if a wheel is 
about to lock, and the control module 
reduces the pressure to that wheel and then 
increases it once more until the tendency is 
detected again. 
The brake system is equipped with an Elec-
tronic Brake-force Distribution device 
(EBD), which distributes the brake pressure 
between the front and rear wheels, in such 
a way as to achieve optimum braking perfor-
mance irrespective of the car’s speed and 
load.
WARNING
 It is prudent to try your brakes from 
time to time, especially when driving in 
heavy rain, through water collected on 
the road, in snow, on a wet road sur-
face or in salty slush. In such condi-
tions, the brakes may take longer than 
normal to take effect. To rectify this, 
touch the brake pedal periodically to 
dry the brakes out.
 The same applies after the car has 
been washed or when the weather is 
very humid. 
 Avoid parking the car with wet brakes. 
Before parking, and if the traffic condi-
tions allow, brake quite heavily so that 
the brake discs and pads warm up and 
dry.
 The brakes are power assisted and it 
should be kept in mind that the servo 
unit only provides the power assis-
tance when the engine is running. 
 The brake pressure required when the 
engine is off,(e.g. when the car is 
being towed) is roughly four times the 
normal pedal force required. The 
pedal also feels hard and unrespon-
sive.
WARNING
 The additional safety afforded by the 
ABS system is not designed to allow 
drivers to drive faster but to make 
normal driving safer. 
 To stop as quickly as possible, without 
loss of directional stability, whether 
the road surface is dry, wet or slippery, 
press the brake pedal down hard- 
without letting up (do not pump the 
pedal), declutching simulta-
neously, and steer the car to safety. 
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Page 181 of 288

181 Starting and driving
Driving in hot weather Always check the coolant level before 
starting a journey. The level should be just 
below the MAX mark. 
 At the end of a journey, if the engine has 
worked hard, allow it to idle for two or 
three minutes before switching it off. 
If the needle on the temperature gauge 
enters the red zone: 
1 Bring the car to a standstill but leave the 
engine running. Do not remove the cap 
on the expansion tank even if the tank is 
empty. If the needle on the temperature 
gauge continues to rise while the engine 
is idling, switch off the engine. 2 Wait until the needle has dropped back 
to indicate normal temperature (roughly 
midway, in the white zone) before stop-
ping the engine. If the coolant needs top-
ping up, unscrew the cap on expansion 
tank carefully.
Top up, as necessary, ideally with a 
50/50 mixture of Saab-approved coolant 
and water. If only water is available, use 
that, but remember to have the coolant 
mixture checked as soon as possible.
 3 As soon as possible, have the cooling 
system checked by an authorized Saab 
dealer. 
Towing a trailerTrailer hitch attachmentTrailer hitch attachments are available as 
accessories. These are designed for a max-
imum trailer weight of 3500 lbs. (1588 kg), 
see also page 259. 
Use only the electrical trailer hitch socket 
provided in the trailer hitch kit.
Saab recommends:
 Use a Saab original hitch kit attachment 
which is designed and tested by Saab.
 Consult your Saab dealer regarding the 
appropriate hitch kit for your car. 
WARNING
 Exercise care when opening the hood 
if the engine is overheated. Never 
remove the expansion tank cap com-
pletely when the engine is hot.
 The cooling system is pressurized - 
hot coolant and vapor can escape. 
These can cause injury to your eyes 
and burns. Open the cap slowly to 
release the pressure before 
removing it.
NOTICEUse only a genuine Saab trailer hitch and 
wiring, since other wiring methods can 
cause expensive damage to the car’s 
body and electrical system. 
Consult an authorized Saab dealer for 
guidance on how to connect the trailer 
hitch electrical system.
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Page 183 of 288

183 Starting and driving
Use Normal mode when driving with a trailer 
or trailer on hilly roads. The adaptive gear 
change pattern function will prevent the 
transmission from overheating.
Rises in coolant temperature are indicated 
by the temperature gauge in the main instru-
ment panel.
The following can also occur:
 the A/C-compressor can be shut off
 the gear-change pattern is changed
 the CHECK message TRANSMISSION 
OVERHEATING can appear on the SID
If TRANSMISSION OVERHEATING 
appears on the SID, stop the car as soon as 
it is safe to do so, switch off the engine and 
open the hood. Wait several minutes and 
then turn on the ignition to check that the 
message has been extinguished. When 
continuing your journey, select manual 
mode (M) and a gear in which the engine 
speed is about 3,000 rpm (see page 168). Do not drive continuously with the WINTER 
mode selected in hilly country when you are 
towing a trailer, as this will increase fuel con-
sumption and risk overheating the transmis-
sion.
Driving considerations Always take extra care when towing a 
trailer, as the car’s handling will be different 
and its braking effect reduced. The trailer’s 
braking system and suspension also have a 
considerable effect on these characteris-
tics, see also ”Driving with a load” page  187. 
If the car has automatic transmission, select 
position D when ascending steep hills. This 
ensures that the adaptive gear change pat-
terns are operational, see page 169. Use 
position D or L for steep descents.
WARNING
Remember to use engine-braking (selec-
tor position D or L) to spare the brakes 
when you are driving on a long or steep 
downhill slope.
Brake failure can result from overheated 
brakes!
NOTICEIf the ”Automatic transmission, fault indi-
cator” indicator   comes on, cease 
towing until the problem has been recti-
fied. 
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