brake SAAB 9-5 2003 Workshop Manual

248 Car care and technical information4Inspect the undercoating and touch
up if necessary.
Pay particular atten-
tion to the fenders and wheel housings,
which are exposed to abrasion by flying
gravel, etc. If the composition has worn
or flaked off, the steel must be thor-
oughly cleaned and dried before a fresh
coat is applied. The cleaning is best
done with a scraper and a steel wire
brush, followed by washing with solvent.
Apply the new coating thinly, as other-
wise it may run off or fall off when dry.
For long tripsBefore setting off on a long journey, it is
advisable to have your car checked over by
your Saab dealer.
Obtain a few important items to take along
on your journey such as spare bulbs, wiper
blades, fuses, a Poly-V-belt and the like.
You can check some points yourself before-
hand:
 Make sure that the engine is in good con-
dition.
 Check that no oil or gasoline leaks out of
the engine or gearbox/transmission.
 Check the coolant and power steering
fluid levels. Check also for leaks.
 Inspect the Poly-V-belt and replace it if it
shows any signs of hard wear.
 Check the battery charge.
 Check the tires for tread pattern and air
pressure, including the compact spare
wheel.
 Check the brakes.
 Check all bulbs.
 Check for the presence of the tool kit and
the jack in the car.
Recovery and/or
recycling of automotive
materialsA typical car consists of metals (65–75 %),
plastics (10–15 %), rubber (5 %) and small
quantities of glass, wood, paper and tex-
tiles. The recycling of metals has been com-
monplace for a long time now.
To facilitate sorting of other materials for
recycling, plastic parts, for instance, have
been marked to identify the precise nature
of the plastic.
The quantity of materials in the car that can
be recycled or recovered depends on the
scrapping facilities in different countries. EU
legislation that comes into force in 2006 will
require a minimum of 85 % of the total
weight of materials to be recycled. How-
ever, every major car salvage yard in each
market will receive details from Saab of how
the highest percentage of materials can be
reclaimed.
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255 Maintenance and owner assistance
Service record retentionService instruction coupons and record
stubs are provided in the Saab Warranties
and Service Record Booklet which accom-
panies this Owner’s Manual. The coupons
are arranged in the order that normal ser-
vice should be performed. The edge of each
coupon is shaded to correspond to the type
of service point:
 Striped – "Check Up"
 Blue – Oil change/inspection service
 Black – Major service
Note that in Canada a combined service
and warranty book is used, but not service
coupons.
When scheduled services are performed,
your dealer will tear out the applicable
coupon and use it to check off the opera-
tions performed and enter it into the service
file at the dealership. The servicing dealer’s
stamp, along with the date and mileage at
which the service was done, should be
entered on the corresponding stub which
remains in your booklet. The booklet is your
permanent record of the services per-
formed. It also includes a log sheet for
unscheduled repairs.
It is advisable to retain receipts and, if pos-
sible, copies of shop work orders for all ser-
vice and repair work, wherever performed.
Service costsDealer pricing practices and labor for ser-
vice work vary. Saab’s recommended ser-
vice times for each service point do not
include the labor required to replace wear
items, such as wiper blades, brake pads or
tires. Nor is labor to perform other service or
repairs found to be necessary as a result of
the inspections included in these times.
Additional labor and parts will be charged
for such work when necessary, except as
covered under an applicable Saab warranty
or any optional extended service contract.
Transmission fluid changes or suspension
alignment, when necessary, are also addi-
tional.
Dealer charges for general shop material,
regulated hazardous waste removal, recy-
cling expenses or other operation costs may
also be applied to service and repair
invoices and are apt to vary by dealer and
locality.
Owner assistanceWarranties and service problem
assistanceFor complete information about all applica-
ble warranties, including the New Car War-
ranty, Perforation Warranty, Vehicle Emis-
sion Warranty and Emission Perforation
Warranty, consult the Warranties and Ser-
vice Record Booklet which accompanies
this Owner’s Manual. It also contains owner
assistance information including Saab
Roadside Assistance. If the booklet is lost or
misplaced, a new one may be ordered
through a Saab dealer or by contacting
Saab.
In the U.S. there is a national Customer
Assistance Center at Saab Cars USA, Inc.
The toll-free number to call from all 50 states
is 1-800-955-9007.
In Canada, please call the Saab Customer
Assistance Centre at 1-800-263-1999.
A list of authorized Saab sales and service
dealers is available for those planning to
travel in the United States and Canada.
Canadian or U.S. travelers may call the
Customer Assistance Center in the country
in which they are traveling.
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257 Specifications
Specifications General.............................. 258
Engine ............................... 260
Fuel.................................... 260
Engine oil .......................... 261
Engine variants ................ 262
Electrical system.............. 263
Drive belts......................... 263
Manual gearbox................ 264
Automatic transmission .. 264
Suspension....................... 265
Steering............................. 265
Brake system.................... 265
Wheels and tires .............. 267
Plates and labels .............. 269
IB603
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259 Specifications
Trailer:

Luggage compartment
Volume (SAE):
9-5 Sedan _______________________ 15.9 cu.ft.
(450 litres)
9-5 Wagon, rear seat upright ________ 31.4 cu. ft.
(890 litres)
9-5 Wagon, rear seat folded _________ 73.0 cu. ft.
(2067 litres)
Luggage compartment, length, 9-5 Sedan:
Rear seat upright _________________ 43.0 in (1092 mm)
Rear seat folded down _____________ 67.5 in (1714 mm)
Luggage compartment, length, 9-5 Wagon:
Rear seat upright _________________ 42.8 in (1087 mm)
Rear seat folded __________________ 61.2 in (1732 mm)
WARNING
 The GVW and maximum axle loads must not be exceeded.
Note that if some accessories (e.g. towbar, CD changer) are
fitted, the available load capacity is reduced by the weight of
these.
 When carrying a load in the luggage compartment, make sure
that it is tied down securely, particularly when part or all of the
rear seat is folded down.
Maximum towing speed, trailer with brakes 60 mph (100 km/h)
Trailer with brakes _________________ Maximum weight:
3500 lbs (1588 kg)
Trailer without brakes ______________ Maximum weight:
1000 lbs (450 kg)
Maximum load on ball hitch __________ 110–165 lbs
(50–75 kg)
The above speed and weight restrictions are those specified by
Saab Automobile AB.
Note that local restrictions may apply to trailer speeds and
weights (see page 181).
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264 SpecificationsManual gearbox Automatic transmissionType ____________________________ All-synchromesh
5-speed with final
drive and differen-
tial
Oil ______________________________ Saab MTF 0063
Oil capacity _______________________ 1.9 qts (1.8 litres)
Oil volume (on changing) ____________ 1.6 qts (1.5 litres)
Clutch type _______________________ Hydraulic, single
dry-plate clutch of
diaphragm-spring
type
Speed (mph / km/h) at 1000 rpm in 5th gear:
4-cylinder _______________________ 27–29 / 43–47Type _____________________________ Electronically con-
trolled 5-speed,
fully automatic with
hydraulic torque
converter, plane-
tary gear set and
integral final drive
Lock-up function in
selector positions 3,
4 and 5.
Selector-lever positions ______________ P R N D M L
Transmission-fluid capacity, dry transmis-
sion (incl. torque converter and oil cooler) 7.5 qts (7 litres)
If fluid change required, approximately
3.5 litres can be drained through the drain
plug in the transmission casing
Transmission fluid ___________________ Saab 3309 (mineral
oil based)
Clutch type ________________________ Hydraulic plate
clutches, brake
bands and one-way
couplings
Speed (mph / km/h) at 1000 rpm in 5th gear:
4-cylinder engines and 3.0t V6 _______ 29–30 / 46–48
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265 Specifications
Suspension
SteeringBrake systemSpring type, front and rear ___________ Coil springs
Maximum deflection of springs:
Front __________________________ 7.09 in (180 mm)
Rear ___________________________ 7.87 in (200 mm)
Dampers, front and rear _____________ Gas-filled dampers
Steering _________________________ Power-assisted
steering of
rack-and-pinion
type; telescopic
steering-column
shaft with universal
joints
Number of turns, lock to lock __________ 2,9
Power-steering fluid ________________ Power-steering
fluid CHF 11S Footbrake (ABS) ____________________ Hydraulic disc
brakes with vacuum
servo unit. Diago-
nally split circuits;
ventilated discs on
front wheels. EBD
function, see page
172.
Handbrake ________________________ Acts on rear wheels
Brake fluid _________________________ DOT 4
Brake-fluid capacity _________________ 0.925 qts (900 ml)
Disc diameter:
Front ___________________________ 11.34 in (288 mm)
Front, certain variants *) _____________ 12.05 in (306 mm)
Rear ___________________________ 11.26 in (286 mm)
Rear, certain variants *) _____________ 11.81 in (300 mm)
*) 15” wheel must not be used on these
variants.
Total friction area of brake pads:
Front ___________________________ 36.3 in
2 (234 cm
2)
Rear ___________________________ 15.5 in
2 (100 cm
2)
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266 SpecificationsWheels and tires
(recommended dimensions)
2.3t 2.3 Turbo 3.0t V6
Summer tires205/65 R 15 94 V X – –
215/55 R 16 93 V X X X
225/45 R 17 94 W X X XWinter tires195/65 R 15 91 Q X – –
205/55 R 16 91 Q X X –
215/55 R 16 93 Q X X XWheel sizes6 x 15” X – –
6,5 x 16” X X X
7 x 17” X X X15" wheels must not be fitted to the 2.3 Turbo 3.0t V6 since the size of the
brake discs prohibits this.
Speed ratings and load indices, see page 233.
Always contact an authorized Saab dealer if you wish to fit other wheels or
tires than those fitted as standard.
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267 Specifications

15" wheels must not be fitted to the 2.3 Turbo or 3.0t V6 since the size of the
brake discs prohibits this.
Compact spare:
Wheel __________________________ 4 x 16
Tire ____________________________ T115/70 R16
Pressure ________________________ 60 psi (420 kPa)
Maximum life ____________________ 2,200 miles
(3500 km)
Maximum speed _________________ 50 mph (80 km/h)
NOTICESnow chains:
Snow chains must not be fitted to the rear wheels, and may only
be used with the following wheel-tire combinations:
Wheels Tires
6 x 15*)_____ 205/65 R15
6.5 x 16_____205/55 R16 M+S or
215/55 R16
Snow chains must not be fitted to 17" wheels.
Max. permissible speed with snow chains fitted is 30 mph
(50 km/h).
Contact an authorized Saab dealer for advice on snow chains.NOTICEWheels larger than 17” must not be fitted.
Wheel offset must be 49 mm.
Vehicles with 12.05 in (306 mm) front brake discs must not use
15” rims.
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273 Index
IndexAA/C system, fault diagnosis
________ 242
A/C system, maintenance _________ 242
ABS brakes
____________________ 172
ACC
__________________________ 77
ACC functions
___________________ 80
ACC, automatic climate control
______ 77
ACC, calibration
_________________ 85
ACC, condensation _______________ 86
ACC, programming _______________ 83
ACC, useful tips
_________________ 85
Adjusting the steering wheel
_______ 124
Adjustment, seats
________________ 12
Afterheater, V6-engine cars
________ 87
Air conditioning (A/C), fault diagnosis
and maintenance
______________ 242
Air distribution, ACC ______________ 82
Airbag
_________________________ 33
Alarm __________________________ 48
Alarm functions
__________________ 51
Alarm signals
_______________ 48
, 51
Alternator
_____________________ 211
Alternator drive belt
_________ 211
, 263
Alternator rating
________________ 263
Anticorrosion treatment
___________ 246
Antidazzle rear-view mirror
________ 129
Ashtrays
______________________ 135
Audio System
___________________ 89
Audio System, quick guide
_________ 91Autochecking of lights on starting
____62
Automatic climate control (ACC) _____77
Automatic transmission,
technical data
_________________264
Aviod theft, tip
__________________195
BBattery
________________________209
Battery charging/replacing
________210
Battery, boost starting
____________191
Belt guide
______________________17
Boost starting using jump leads
____191
Booster cushion
_________________31
Brake and clutch fluid
____________207
Brake-fluid reservoir
_____________207
Brakes, technical data ____________265
Bulbs, changing
_________________214
Bulbs, table of
__________________225
CCD changer
____________________101
CD player
______________________99
CHECK messages
_______________69
CHECKING
_____________________69
Calibration, ACC
_________________85
Cancelling the programmed settings
__83
Car alarm
______________________48
Car care
______________________197
Cargo net, 9-5 Wagon
____________146
Carpeting, care of
_______________243
Cassette player
__________________96Catalytic converter,
important considerations
________ 156
Central locking
__________________ 42
Change language in SID
__________ 70
Change of address notification
____ 256
Changing a wheel
______________ 237
Changing bulbs
________________ 214
Changing the wheels round
_______ 233
Changing wiper blades
__________ 212
Chassis number
_______________ 269
Chassis number, key to
__________ 270
Child safety
____________________ 23
Child safety locks, rear doors
______ 45
Child seat, integral
_______________ 31
Cleaning, engine bay ____________ 245
Clock
______________________ 69
, 70
Color code, body
_______________ 269
Color code, trim ________________ 269
Compact spare wheel
___________ 236
Compass
_____________________ 130
Condensation, ACC
______________ 86
Coolant
______________________ 206
Courtesy Headlight Feature
_______ 72
Cruise control
_________________ 171
Cup holder
____________________ 138
DDICE/TWICE
__________________ 227
Dampers
_____________________ 265
Date code, tires
________________ 235
Dim-dipped beam _______________ 71
Direction indicators ______________ 73
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274 IndexDoor handles
____________________ 42
Door mirrors ___________________ 125
Doors, locks & luggage compartment
_41
Drive belt
______________________ 263
Drive belt, alternator
_____________ 211
Drive belts, length
_______________ 263
Driver’s seat, programmable
________ 14
Driving at night
_________________ 186
Driving in hot weather
____________ 181
Driving with a load
_______________ 187
EESP
__________________________ 176
Electric heating seat
______________ 15
Electric heating, front seats
_________ 15
Electric windows
________________ 131
Electrical system, technical data
____ 263
Electrically heated rear seat
________ 15
Electronic Stability Program, ESP
___ 176
Electronic starting interlock
_________ 43
Emergency operation of sunroof
____ 133
Emission control systems
_________ 201
Engine bay, 3.0t V6
______________ 200
Engine bay, 4-cyl
_______________ 199
Engine bay, cleaning _____________ 245
Engine number
_________________ 269
Engine oil, grade ________________ 261
Engine, description _________ 202
, 203
Engine, technical data
____________ 260
Engine, temperature gauge
________ 63
Engine-oil level, checking
_________ 203
Expansion tank, coolant
__________ 206
FFault codes, Audio System
________109
Flat spot, tire
___________________241
Fluid level, automatic transmission
__205
Folding the rear seat, 9-5 Sedan
____139
Folding the rear seat, 9-5 Wagon ___142
Frequently asked questions on airbag
39
Front fog lights
__________________74
Frost warning
___________________66
Fuel
__________________________158
Fuel consumption
________________65
Fuel filler door
__________________150
Fuel gauge
_____________________63
Fuel grade _____________________260
Fuse box under hood
____________230
Fuse panel
____________________226
Fuses
________________________226
GGarage door opener
_____________126
Gearbox number
________________269
Gearbox oil, checking
____________205
Gearbox, technical data, __________264
Glove compartment
______________136
HHandbrake
_____________________195
Hazard warning lights
_____________74
Head restraint
___________________16
Headlight flasher _________________71Headlights
_____________________ 71
Holidaying abroad
______________ 248
Hood
________________________ 198
Horn _________________________ 124
IIgnition switch
_________________ 152
Immobilizer
____________________ 43
Indicator and warning lights
________ 56
Indicator lights
__________________ 56
Instrument illumination
___________ 73
Instruments and controls __________ 55
Integral child seat
_______________ 31
Interior equipment ______________ 123
Interior lighting
_________________ 134
Interior rearview mirror
__________ 125
JJack
_________________________ 239
KKey
__________________________ 42
Key to chassis number
__________ 270
Key, remove
__________________ 152
LLATCH (child safety)
_____________ 24
Labels
_________________________ 8
Leather upholstery, care of
_______ 243
Light horn
_____________________ 71
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