tire SAAB 9-5 2004 Service Manual

246 Car care and technical informationCompact spare tireThe compact spare is light and easy to
handle when changing the tire. Its use is
only permitted when a standard tire has sus-
tained a puncture. The maximum life of the
tire is only 2000 miles (3,500 km).
Do not exceed 50 mph (80 km/h) with the
compact spare fitted.
The compact spare should be inflated to
60 psi (420 kPa). Carry the punctured tire in
the spare-wheel well under the luggage-
compartment floor.
Have the standard tire repaired and refitted
as soon as possible (see also page 187).The spare tire, together with the jack, front
towrope attachment eye and toolkit, is
stowed away underneath a panel in the lug-
gage-compartment floor. The jack handle is
kept in a cover beside the spare tire.
If you need to change a wheel, remove the
tool kit first and then the spare tire.
The panel over the spare tire can be held
open by hooking the handle onto the rubber
seal.
In the Saab 9-5 Sedan the warning triangle
is secured to the luggage compartment trim.
In the Saab 9-5 Wagon, there is space for a
warning triangle underneath the panel in the
luggage compartment floor.
NOTICETo avoid damaging a punctured alloy
wheel it can be placed outside up in the
spare-wheel well but only while driving to
the closest dealer.
A general rule is that all heavy loads must
be well secured in the luggage compart-
ment, see page 137 and 140.
IB534
Panel hooked back, 9-5 Sedan
IB1232
Hanging up the cover and spare wheel
compartments mats, 9-5 Wagon
IB1186
Spare wheel (under panel in luggage
compartment)
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256 Car care and technical information
Two-coat enamel As the name implies, two-coat enamel is
applied in two operations. The first coat, the
base color, contains the pigment, metal
flakes and binder. The second coat consists
of a clear enamel, which provides the final
gloss for the paintwork and protects the
base from moisture and environmental con-
taminants.
Touch-up stone-chip damage as follows:
1 Thoroughly clean the damaged area.
2 Apply the primer, base color and finally,
the enamel. To achieve the best finish,
apply two or three coats of primer.
Anti-corrosion
treatmentThe entire car is corrosion-protected at the
factory in different stages by an electrolytic
immersion coating and a PVC-based pro-
tective coating to protect against corrosion
caused by stones flung up by the wheels. A
thin penetrating anti-rust oil is also applied
in cavities and body members.
In addition to conventional anti-corrosion
treatment like painting, underbody treat-
ment and cavity treatment, most of the body
panel surfaces are galvanized. These
include the hood, the doors and the under-
body.
The anti-corrosion treatment on the under-
side of the car and inside the wheel arches
is particularly exposed to constant wear and
possible damage, the degree of which will
obviously depend on driving conditions.
IB1334
Surface-treatment composition 1 Body panel
2 Zinc (certain panel sections only) 7.5 µm
3 Phosphate coating
4 Cathodic ED 23 µm
5 Intermediate coat 35 µm
6 Metallic base 15 µm
7 Clear enamel /solid enamel 40 µm
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257 Car care and technical information
What causes rust?Steel body panels of automobiles are sub-
ject to rusting whenever air and moisture
manage to penetrate the protective finish,
and body panels may rust through if the pro-
cess is unchecked. Rusting can occur wher-
ever water is trapped or where the car’s
panels are continuously damp. Damage to
paint and undercoating by stones, gravel
and minor crashes immediately exposes
metal to air and moisture. Road salts used
for de-icing will collect on the bottom of the
car and promote rusting. Areas of the coun-
try with high humidity have great potential
for rust problems, especially where salt is
used on roads or there is moist sea air.
Industrial pollution (fallout) may also
damage paint and promote rusting.
Preventive maintenanceThe following procedures are necessary to
help protect against rusting. Refer also to
the terms and conditions of the Sheet Metal
Coverage described in the warranty book-
let.
1
Wash the car frequently, and wax at
least twice a year.
Under adverse con-
ditions, where there is a rapid buildup of
dirt, sand or road salt, wash your car at
least once a week. After extreme expo-
sure to salted snow or slush, evidenced
by a white film on the car, wash the car
immediately. Frequent washing will pre-
vent paint damage from acid rain and
other airborne contaminants such as
tree sap and bird droppings. If any of
these contaminants are noticed on the
car the finish should be washed immedi-
ately.
 Begin washing by rinsing the entire car
with water to loosen and flush off heavy
concentrations of dirt (include the
underbody).
 Sponge the car with a solution of either
a good quality car soap or mild general
purpose (dish washing) detergent and
water.
 Rinse car thoroughly with clean water.
 After washing, check and clear all
drains in doors and body panels.
 Wipe the car dry, preferably using a
chamois.2
Clean the underside of the car during
the winter.
Use high pressure water to
clean the car’s underside (floor panels,
wheel wells) at least at mid- winter and
in the spring.
3
Inspect the car frequently for leaks or
damage, and arrange for needed
repairs promptly.
After washing or after
heavy rain, check for leaks. When wash-
ing the car inspect body surfaces for
paint damage. While checking for leaks,
lift the floor mats and check beneath
them. Water can collect in these areas
and remain for prolonged periods. Dry
any wet areas including the floor mats.
Have leaks repaired as soon as possi-
ble.
Use touch-up paint to repair small
scratches or minor finish damage. Areas
where metal is exposed will rust quickly
and MUST be repaired immediately by
touch-up or professional repainting.
Rust must be removed, the bare metal
primed and painted. Major body
damage should be repaired immediately
and new panels or exposed areas
should be undercoated with anti- corro-
sion material.
Repairs of this type are the owner’s
responsibility and are not covered under
warranty.
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258 Car care and technical information4Inspect the undercoating and touch
up if necessary.
Pay particular atten-
tion to the fenders and wheel housings,
which are exposed to abrasion by flying
gravel, etc. If the composition has worn
or flaked off, the steel must be thor-
oughly cleaned and dried before a fresh
coat is applied. The cleaning is best
done with a scraper and a steel wire
brush, followed by washing with solvent.
Apply the new coating thinly, as other-
wise it may run off or fall off when dry.
For long tripsBefore setting off on a long journey, it is
advisable to have your car checked over by
your Saab dealer.
Obtain a few important items to take along
on your journey such as spare bulbs, wiper
blades, fuses, a Poly-V-belt and the like.
You can check some points yourself before-
hand:
 Make sure that the engine is in good con-
dition.
 Check that no oil or gasoline leaks out of
the engine or gearbox/transmission.
 Check the coolant and power steering
fluid levels. Check also for leaks.
 Inspect the Poly-V-belt and replace it if it
shows any signs of hard wear.
 Check the battery charge.
 Check the tires for tread pattern and air
pressure, including the compact spare
wheel.
 Check the brakes.
 Check all bulbs.
 Check for the presence of the tool kit and
the jack in the car.
Recovery and/or
recycling of automotive
materialsA typical car consists of metals (65–75 %),
plastics (10–15 %), rubber (5 %) and small
quantities of glass, wood, paper and tex-
tiles. The recycling of metals has been com-
monplace for a long time now.
To facilitate sorting of other materials for
recycling, plastic parts, for instance, have
been marked to identify the precise nature
of the plastic.
The quantity of materials in the car that can
be recycled or recovered depends on the
scrapping facilities in different countries. EU
legislation that comes into force in 2006 will
require a minimum of 85 % of the total
weight of materials to be recycled. How-
ever, every major car salvage yard in each
market will receive details from Saab of how
the highest percentage of materials can be
reclaimed.
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259 Car care and technical information
Headlight aiming The vehicle has a visual optical headlight
aiming system equipped with vertical
aiming device. The aim has been preset at
the factory and should normally not need
further adjustments.
If your headlights are damaged in a crash,
the headlight aim may be affected. If you
believe your headlights need to be
re-aimed, we recommend that you take it to
your Saab dealer for service, however, it is
possible for you to re-aim your headlights as
described in the following procedure.To check the aim, the vehicle should be
properly prepared as follows:
 The vehicle shall be placed so that the
headlights are 25 ft (7.6 m) from a light
colored wall or other flat surface. The
aiming area should be darkened, this will
improve your ability to see the beam of the
low beam headlight being aimed.
 The vehicle must have all four wheels on
a perfectly level surface which is level all
the way to the wall or other flat surface.
 The vehicle should be placed so it is per-
pendicular to the wall or other flat surface.
 The vehicle should be unloaded and fuel
tank full, and one person or 160 lbs.
(75 kg) on the drivers seat.  The vehicle should be fully assembled
and all other work stopped while headlight
aiming is being done.
 The vehicle should not have any snow, ice
or mud attached to it.
 Tires should be inflated to the prescribed
pressure.
 Close all doors.
 Rock the vehicle to stabilize the suspen-
sion.
Headlight aiming is done with the vehicle
low beam lamps. The high beam lamps will
be correctly aimed if the low beam lamps
are aimed properly.
WARNING
Before checking/adjusting the headlight
aiming, switch off the engine to avoid
danger of fingers and hands being injured
by moving parts.
The radiator fan can start up even when
the engine is switched off.NOTICETo make sure that your headlights are
aimed properly read all instructions
before beginning. Failure to follow these
instructions could cause damage to
headlight parts or a not correctly aimed
headlight.
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265 Customer Assistance and Information
Service record retentionService instruction coupons and record
stubs are provided in the Saab Warranties
and Service Record Booklet which accom-
panies this Owner’s Manual. The coupons
are arranged in the order that normal ser-
vice should be performed. The edge of each
coupon is shaded to correspond to the type
of service point:
 Striped – "Check Up"
 Blue – Oil change/inspection service
 Black – Major service
Note that in Canada a combined service
and warranty book is used, but not service
coupons.
When scheduled services are performed,
your dealer will tear out the applicable
coupon and use it to check off the opera-
tions performed and enter it into the service
file at the dealership. The servicing dealer’s
stamp, along with the date and mileage at
which the service was done, should be
entered on the corresponding stub which
remains in your booklet. The booklet is your
permanent record of the services per-
formed. It also includes a log sheet for
unscheduled repairs.
It is advisable to retain receipts and, if pos-
sible, copies of shop work orders for all ser-
vice and repair work, wherever performed.
Service costsDealer pricing practices and labor for ser-
vice work vary. Saab’s recommended ser-
vice times for each service point do not
include the labor required to replace wear
items, such as wiper blades, brake pads or
tires. Nor is labor to perform other service or
repairs found to be necessary as a result of
the inspections included in these times.
Additional labor and parts will be charged
for such work when necessary, except as
covered under an applicable Saab warranty
or any optional extended service contract.
Transmission fluid changes or suspension
alignment, when necessary, are also addi-
tional.
Dealer charges for general shop material,
regulated hazardous waste removal, recy-
cling expenses or other operation costs may
also be applied to service and repair
invoices and are apt to vary by dealer and
locality.
Owner assistanceWarranties and service problem
assistanceFor complete information about all applica-
ble warranties, including the New Car War-
ranty, Perforation Warranty, Vehicle Emis-
sion Warranty and Emission Perforation
Warranty, consult the Warranties and Ser-
vice Record Booklet which accompanies
this Owner’s Manual. It also contains owner
assistance information including Saab
Roadside Assistance. If the booklet is lost or
misplaced, a new one may be ordered
through a Saab dealer or by contacting
Saab.
In the U.S. there is a national Customer
Assistance Center at Saab Cars USA, Inc.
The toll-free number to call from all 50 states
is 1-800-955-9007.
In Canada, please call the Saab Customer
Assistance Centre at 1-800-263-1999.
A list of authorized Saab sales and service
dealers is available for those planning to
travel in the United States and Canada.
Canadian or U.S. travelers may call the
Customer Assistance Center in the country
in which they are traveling.
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269 Specifications
Specifications General______________ 270
Engine ______________ 272
Fuel_________________ 272
Engine oil ____________ 273
Engine variants _______ 274
Electrical system______ 275
Drive belts ___________ 275
Manual gearbox_______ 276
Automatic transmission 276
Suspension __________ 277
Steering _____________ 277
Brake system_________ 277
Wheels and tires ______ 278
Plates and labels ______ 280
IB603
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273 Specifications
Engine oil To meet demands in Saab's extended service intervals all
engines are filled with specially designed synthetic factory fill
oils. Long service intervals, fuel economy and environmental
issues are the base for our choice of oil. By using oils approved
by Saab you minimise the tendencies for oil sludge build, by that
protecting the engine from harmful, wear increasing, deposits.Approved oils:All gasoline engines - Fully Synthetic Engine Oil fulfilling
GM-LL-A-025 requirements.
To ensure being able to take advantage of the Saab specified
service intervals, be sure to select a fully synthetic engine oil ful-
filling GM-LL-A-025 requirements.Servicing/Oil changes:To be able to use recommended service intervals the need to
use only approved engine oils is vital. Use only engine oils
approved for your engine. Service should be done according
to the recommended service intervals to optimize your engine's
function through out its entire life. Saab Automobile AB will not
take responsibility for any damage that might occur due to
neglecting to meet above mentioned requirements.
At your Saab dealers you can find Saab Genuine or Mobil
engine oils. Among those there are oils specially designed to
meet your engines specific needs. We recommend that you,
with the help of our skilled service personnel, choose your oil
from that selection.
Other oil companies also have engine oils approved according
to GM specifications. Oils meeting these standards may be
identified as synthetic. However, not all synthetic oils will meet
your engines requirements. You should only use oil that meets
your engines specific requirements (GM-LL-A-025).
Recommended oil viscositiesViscosity is a measurement of the oils thickness. The thickness
influences, among other things, the fuel economy. For best func-
tion Saab recommends:
For gasoline engines, SAE 0W-30 engine oil.
Some oil companies have engine oils meeting our requirements
(GM-LL-A-025) but with other viscosities than what we recom-
mend as a first choice. Those engine oils are also accepted.Extra engine oil additivesDon't add anything to your oil. The recommended oils are all you
will need for good engine performance and protection.
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278 SpecificationsWheels and tires
(recommended dimensions)

2.3t 2.3 Turbo 2.3T
Summer tires205/65 R15 94 V X – –
215/55 R16 93 V X X X
225/45 R17 94 W XL/RF X X XWinter tires205/65 R15 94 Q X – –
205/55 R16 91 Q X X X
215/55 R16 93 Q X X X
225/45 R17 94 Q XL/RF X X XWheel sizes6 x 15” X – –
6,5 x 16” X X X
7 x 17” X X X15" wheels must not be fitted to the 2.3 Turbo and 2.3T since the size of
the brake discs prohibits this.
Speed ratings and load indices, see page 241.
Always contact an authorized Saab dealer if you wish to fit other wheels
or tires than those fitted as standard.
Compact spare:
Wheel ___________________________ 4 x 16
Tire _____________________________ T115/70 R16
Pressure_________________________ 60 psi (420 kPa)
Maximum life _____________________ 2,200 miles
(3500 km)
Maximum speed __________________ 50 mph (80 km/h)NOTICESnow chains:
Snow chains must not be fitted to the rear wheels, and may only
be used with the following wheel-tire combinations:
Wheels Tires
6 x 15*)_____ 205/65 R15
6.5 x 16_____205/55 R16 M+S or
215/55 R16
Snow chains must not be fitted to 17" wheels.
Max. permissible speed with snow chains fitted is 30 mph
(50 km/h).
Contact an authorized Saab dealer for advice on snow chains.NOTICEWheels larger than 17” must not be fitted.
Wheel offset must be 49 mm.
Vehicles with 12.05 in (306 mm) front brake discs must not use
15” rims.
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279 Specifications
Lowest recommended tire pressure, cold tiresTire size Load/speed
mph (km/h)
1)
Fr o nt
kPa/psiRear
kPa/psi
205/65 R15 94 V 1–3 pers./0–100 (0–160) 230/33 210/30
4–5 pers./0–100 (0–160) 230/33 210/30
1–5 pers./100– (160–) 280/41 260/38
215/55 R16 93 V 1–3 pers./0–100 (0–160) 240/35 220/32
4–5 pers./0–100 (0–160) 240/35 220/32
1–5 pers./100– (160–) 290/42 270/39
225/45 R17 94 W
XL/RF1–3 pers./0–120 (0–190) 250/36 240/35
4–5 pers./0–120 (0–190) 250/36 240/35
1–5 pers./120– (190–) 300/43 290/42
205/65 R15 94 Q 1–3 pers./0–100 (0–160) 240/35 240/35
Winter tire
for 2.3t4–5 pers./0–100 (0–160) 260/38 260/38
205/55 R16 91 Q
Winter tire.
All variants.1–3 pers./0–100 (0–160) 240/35 240/35
4–5 pers./0–100 (0–160) 260/38 260/38
215/55 R16 93 Q
Winter tire.
All variants.1–3 pers./0–100 (0–160) 240/35 240/35
4–5 pers./0–100 (0–160) 260/38 260/38
225/45 R17 94 Q
XL/RF
Winter tire.
All variants.1–3 pers./0–100 (0–160) 250/36 250/36
4–5 pers./0–100 (0–160) 270/39 270/39
T115/70 R16
Spare wheelMax 50 (80) 420/60 420/60
1) Do not exceed posted speed limits.
By cold tires is meant tires that are the same temperature as the surrounding
air temperature.
The values for tire pressure in the table above are for tires at 68°F (20°C).
The tire pressure will increase as the tires become warm (e.g. during motor-
way driving), and decrease as they cool.
When the temperature of the tires increase or decrease by 10 degrees the
tire pressure will correspondingly increase or decrease by 10 kPa/2 psi
(0.1 bar).
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