check engine light SAAB 9-5 2005 User Guide

140 Starting and drivingFilling a portable fuel container Fuel (Gasoline Engine)
FuelUse of the recommended fuel is an impor-
tant part of the proper maintenance of your
vehicle.
For optimum performance Saab recom-
mends:
2.3t 185 hp (Linear) – AON 90.2.3T 220 hp (Arc) and
2.3 Turbo 250 hp (Aero) – AON 93.
Gasoline OctaneFor the 2.3T and 2.3 Turbo, use premium
unleaded gasoline with a posted octane of
93 or higher for best performance. For the
2.3t, use a mid-grade with a posted octane
of 90 for best performance. You may also
use regular unleaded gasoline rated at
87 octane or higher, but your vehicle's
acceleration may be slightly reduced. If the
octane is less than 87, you may get a heavy
knocking noise when you drive. If this
occurs, use a gasoline rated at 87 octane or
higher as soon as possible. Otherwise, you
might damage your engine. A little pinging
noise when you accelerate or drive uphill is
considered normal. This does not indicate a
problem exists or that a higher-octane fuel
is necessary. If you are using 87 octane or
higher-octane fuel and hear heavy knock-
ing, your engine needs service.
Gasoline SpecificationsIt is recommended that gasoline meet spec-
ifications which were developed by automo-
bile manufacturers around the world and
contained in the World-Wide Fuel Charter
which is available from the Alliance of Auto-
mobile Manufacturers at www.autoalli-
ance.org/fuel_charter.htm. Gasoline meet-
ing these specifications could provide
improved driveability and emission control
system performance compared to other
gasoline.California FuelIf your vehicle is certified to meet California
Emission Standards (see the underhood
emission control label), it is designed to
operate on fuels that meet California speci-
fications. If this fuel is not available in states
adopting California emissions standards,
your vehicle will operate satisfactorily on
fuels meeting federal specifications, but
emission control system performance may
be affected. The malfunction indicator lamp
may turn on and your vehicle may fail a
smog-check test. See Engine malfunction
(CHECK ENGINE) on page 55. If this
occurs, return to your authorized Saab
dealer for diagnosis. If it is determined that
the condition is caused by the type of fuel
used, repairs may not be covered by your
warranty.
WARNING
Never fill a portable fuel container while it
is in your vehicle. Static electricity
discharge from the container can ignite
the gasoline vapor. You can be badly
burned and your vehicle damaged if this
occurs. To help avoid injury to you and
others:
 Dispense gasoline only into approved
containers.
 Do not fill a container while it is inside
a vehicle, in a vehicle’s trunk, pickup
bed or on any surface other than the
ground.
 Bring the fill nozzle in contact with the
inside of the fill opening before opera-
ting the nozzle. Contact should be
maintained until the filling is complete.
 Do not smoke while pumping gaso-
line.
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146 Starting and drivingIf ”Automatic transmission, fault indicator”
light appears on the main instrument panel,
the system has detected a fault in the auto-
matic transmission or its control module
(see page 57).
This also means that the Limp-home mode
has been selected, to guard against further
damage being done to the transmission. In
this mode, the automatic transmission
starts in 5th gear, and gear changes (if nec-
essary) will have to be made manually.
Stop the car in a safe place. Switch off then
restart the engine. If the fault is intermittent,
the transmission will operate as normal
despite the fault indicator being on. Have
the car checked at an authorized Saab
dealer.
It is not possible to select the SPORT or
Sentronic mode when the Limp-home mode
is active.
Gear changes must be made manually.
The following gears will be engaged in the
respective selector positions when the auto-
matic transmission is in Limp-home mode:
Overheated transmission fluid If the automatic-transmission fluid should
overheat, the following message will appear
on the SID:
”Gearbox too hot.
Make a safe stop.”
In this event, stop the car in a suitable place,
switch off the engine and open the hood.
Wait for several minutes then turn on the
ignition to check that the message has gone
out. When driving subsequent to the trans-
mission fluid overheating, select a gear in
which the engine speed is about 3,000 rpm.
Overheating of the automatic-transmission
fluid can occur when the car is towing a
heavy load, such as a camping trailer in hilly
country. High ambient temperatures can
also increase the temperature of the trans-
mission fluid or the oil cooler may be faulty.
Contact an authorized Saab dealer (see
also page 161).
Automatic transmission,
fault indicator
Position R D M L
Gear Reverse 5th 5th 2nd
NOTICEIf the control module has actuated the
Limp-home function for the automatic
transmission, the car will remain in 5th
gear when D is selected, making it very
sluggish.
Select position L to prevent unnecessary
wear on the transmission. The transmis-
sion then starts in 2nd gear. Once the car
is moving you can select position D.
When the indicator light is on, the car
must not be driven with a caravan or trai-
ler attached.
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158 Starting and drivingDriving technique To obtain the best running economy, not
only regarding fuel consumption but
general wear also, regular service is
required.
 High speed, unnecessary acceleration,
heavy braking and much low gear work all
gives rise to higher fuel consumption.
 Frequent gear changing in traffic, starting
in cold weather, the use of studded tires
and roof racks, and towing a trailer all
increase fuel consumption.
 Do not run the engine when the car is sta-
tionary.
If idling, it will take much longer before the
engine becomes hot. Engine wear is gre-
atest during this warming-up phase. The-
refore drive away as soon as possible
after the engine is started and avoid high
revving. Driving in a low gear results in higher fuel
consumption than in a high gear because
of the higher engine speed for a given
road speed. Always change up to a higher
gear as soon as traffic conditions allow
and use the highest gear as much as pos-
sible.
 Check the air pressure in the tires once a
month. Incorrect pressures increase tire
wear. It is better to have slightly higher
pressure than lower.
 Check fuel consumption regularly.
Increased consumption can indicate that
something is wrong and that the car
needs to be checked by an authorized
Saab dealer.
Practical trials on the roads have demon-
strated that substantial savings in fuel con-
sumption can be made if the above advice
is heeded.
Road conditionsWet roads increase fuel consumption, as do
unpaved roads and driving in hilly country
(the amount of fuel saved driving downhill is
less than the additional amount required to
climb the hill).
WARNING
Never switch the engine off while driving
as the effect of the brakes and power ste-
ering will be greatly reduced.
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175 Starting and driving
4 Open the hood and locate the battery.
Find the positive (+) and negative (–) termi-
nals on the battery.5 Check that the jumper cables do not
have loose or missing insulation. If they
do, you could get a shock and also the
vehicles could be damaged.
Before you connect the cables, here are
some basic things you should know.
Positive (+) will go to positive (+) and
negative (–) will go to a major metal
engine part with a good ground. Do not
connect (+) to (–) or you will get a short
that could injure you or would damage
the battery and maybe other parts as
well.
6 Connect the red positive (+) cable to the
positive (+) terminal of the vehicle with
the discharged battery.
7 Do not let the other end touch metal.
Connect it to the positive (+) terminal of
the good battery. Use a remote positive
(+) terminal if the vehicle has one.
8 Now connect the black negative (–)
cable to the good battery’s negative
terminal.NOTICEIf you leave your radio on, it could be
badly damaged. The repairs would not be
covered by your warranty.
WARNING
An electric fan can start up even when the
engine is not running and can injure you.
Keep hands, clothing and tools away from
any underhood electric fan.
WARNING
Using a match or flame of any kind near a
battery can cause battery gas to explode.
You can suffer burns or be blinded. Use a
flashlight if you need more light.
Be sure the battery has enough water.
The battery installed in your new Saab
has filler caps. Be sure the right amount
of water is there. Add distilled or boiled
water if the level is too low. If you don’t,
explosive gas could be present.
Be sure the electrolyte in the battery is not
frozen. Discharged batteries will freeze.
When connecting jumper cables to a
frozen battery, gas from the chemical
reaction inside the battery can build up
under the ice and cause an explosion.
Battery fluid contains acid that can burn
you. Do not get it on you. If you acciden-
tally get it in your eyes or on your skin,
flush the area with water and get medical
help immediately.
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185 Car care and technical information
Saab Trionic engine
management systemThe Saab Trionic engine management
system is a unique Saab development that
combines sequential multiport fuel injection,
electronic distributorless ignition and turbo-
charger boost pressure control into one sys-
tem.
The Trionic engine control module (ECM)
monitors many different engine parameters
such as:
 Intake manifold pressure
 Intake air temperature
 Crankshaft position
 Engine coolant temperature
 Throttle position and
 The oxygen content of the exhaust gases.
The ECM receives information regarding
engine knocking from a sophisticated feed-
back function in the ignition discharge unit.
By processing all of this information, the Tri-
onic system can control fuel injector ope-
ning duration, ignition timing and turbochar-
ger boost pressure to provide excellent
engine performance while maintaining low
emissions and fuel consumption.
ORVR (Onboard Refueling Vapor
Recovery)Hydrocarbon vapors formed when refueling
will be recovered by the car and not rele-
ased into the atmosphere. The hydrocar-
bons are absorbed in a evaporative emis-
sion canister. When the engine is
subsequently started, the evaporative emis-
sion canister is gradually purged as air is
sucked into it through a shut-off valve. The
hydrocarbon/air mixture passes through the
evap canister purge valve and into the
engine where it is burned.
When refueling, make sure you screw the
filler cap on and keep turning until it has
clicked at least 3 times. Otherwise, it is pos-
sible for the CHECK ENGINE light to illumi-
nate.
Refueling, see page 138.
NOTICEThe Trionic engine management system
continuously monitors the operation of
these systems and has on-board diag-
nostic capabilities (OBD II).
If the ”Engine malfunction (CHECK
ENGINE)” lamp in the main instru-
ment illuminates, this indicates that the
Trionic ECM has detected a problem. The
car will continue to operate, but perfor-
mance may be diminished. You should
have your car checked by a Saab dealer
as soon as possible.
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197 Car care and technical information
Changing bulbsCheck that the new bulb is working when finished.Use only "Long Life" bulbs.Headlight aiming, see page 242.
Xenon headlight(if equipped)Xenon headlights produce roughly twice as much light as halogen
bulbs and have a significantly longer service life.
The lamp units consist of a gas discharge lamp containing xenon.
When the lights are switched on a very high voltage activates the
xenon gas. The lamps soon reach full intensity.
Cars with xenon headlights have automatic levelling. The levelling
system comprises two sensors on the front axle, one on the rear axle
and a control unit under the headlight housing. Headlight alignment
is regulated automatically to prevent dazzling oncoming traffic.
Alignment is also adjusted during braking.
WARNING
Before changing a bulb in the engine bay, switch off the engine to
avoid danger of fingers and hands being injured by moving parts.
The radiator fan can start up even when the engine is switched off.Xenon headlights are high voltage and must therefore be
changed at an authorized Saab workshop. Work involving
high-voltage components is potentially lethal.NOTICE Since the headlight lenses are made of plastic, rinse dried-on
dirt with water and allow it time to soften up before cleaning
the lenses. Avoid rubbing the lenses when dry and never use
solvents.
 Use de-icer spray instead of scraping the ice off.
NOTICE Do not fit bulbs with a higher rating than 55 W, since the head-
light reflector and the wiring of the car are not designed for a
higher wattage.
 Switch off the ignition before changing a bulb, to avoid possi-
ble short-circuiting.
 Do not touch the glass of the bulbs with your fingers. The oil
on your skin can shorten the life of the bulb.
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202 Car care and technical informationFront turn signal and side marker
lights bulbsTo change the bulb, the complete lamp unit
has to be removed.
1 Depress the catch, accessed from the
engine bay.
2 Carefully pull out the lamp unit.
3 The bulb holder has a bayonet fitting.
Grip the holder and twist it counterclock-
wise.
4 Withdraw the bulb holder from the lamp
unit.
5 The bulb also has a bayonet fitting.
Press in the bulb and twist it counter-
clockwise.
6 Fit the new bulb and check that it is cor-
rectly seated.
To re-install the lamp unit1 Align the catch with the recess in the
lamp housing holder.
2 Press the lamp housing towards the
headlight slightly and press the housing
towards the rear of the car.
3 Make sure the locating pin and the two
plastic lugs enter their respective holes.
4 Press the lamp housing until it click into
place.
IB1875
Catch seen from engine bay, left-hand
side
IB1790
IB1876
Catch seen from engine bay, right-hand
side
IB1789
2
13
3
Front turn signal bulb1Catch
2 Bayonet pin
3 Plastic lugs
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212 Car care and technical informationMaxi fusesThe Maxi fuses are housed in the fuse box
under the hood. These fuses can be
checked in the same way as the other fuses.
The Maxi fuses are designed to protect the
car’s electrical system from being dama-
ged. Each Maxi fuse protects a number of
electrical circuits and functions and there-
fore has a higher rating (amperage) than the
standard fuses. No spare Maxi fuses are
supplied with the car.
DICE / TWICEDICE = Dashboard Integrated Central Elec-
tronics
TWICE = Theft-Warning Central Electronics
DICE and TWICE are electronic control
modules that monitor and control a variety
of functions, including:
DICE controls (among other things):
 Front lights and interior lighting
 Instrument illumination
 Intermittent wiper operation
 Electric heating of rear window and door
mirrors
 Cooling fans
TWICE controls (among other things):
 Central locking.
 Car alarm (Anti-theft system)
 Engine immobilizer
 Autochecking of lights.
 Electric heating of rear seat
 Safety belt reminder
 Electrically adjustable passenger seatThe DICE and TWICE control modules are
linked to a data bus, which is basically an
information carrier that allows information to
be exchanged between all the control
modules and components connected to the
bus.
If a fault occurs in any of these components,
diagnostic faults codes are set in the rele-
vant control module, which facilitates fault
diagnosis at the Saab dealer.
The scan tool connector for fault diagnosis
is located under the instrument panel on the
drivers side.
NOTICEIf a Maxi fuse blows, it means that there is
a major fault in the electrical system.
Have the car checked without delay by an
authorized Saab dealer.
IB1795
Maxi fuses under the hood
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242 Car care and technical informationRecovery and/or
recycling of automotive
materialsA typical car consists of metals (65–75 %),
plastics (10–15 %), rubber (5 %) and small
quantities of glass, wood, paper and texti-
les. The recycling of metals has been com-
monplace for a long time now.
To facilitate sorting of other materials for
recycling, plastic parts, for instance, have
been marked to identify the precise nature
of the plastic.
The quantity of materials in the car that can
be recycled or recovered depends on the
scrapping facilities in different countries. EU
legislation that comes into force in 2006 will
require a minimum of 85 % of the total
weight of materials to be recycled. Howe-
ver, every major car salvage yard in each
market will receive details from Saab of how
the highest percentage of materials can be
reclaimed.
Headlight aimingThe vehicle has a visual optical headlight
aiming system equipped with vertical
aiming device. The aim has been preset at
the factory and should normally not need
further adjustments.
If your headlights are damaged in a crash,
the headlight aim may be affected. If you
believe your headlights need to be re-
aimed, we recommend that you take it to
your Saab dealer for service, however, it is
possible for you to re-aim your headlights as
described in the following procedure.To check the aim, the vehicle should be pro-
perly prepared as follows:
 The vehicle shall be placed so that the
headlights are 25 ft (7.6 m) from a light
colored wall or other flat surface. The
aiming area should be darkened, this will
improve your ability to see the beam of the
low beam headlight being aimed.
 The vehicle must have all four wheels on
a perfectly level surface which is level all
the way to the wall or other flat surface.
 The vehicle should be placed so it is per-
pendicular to the wall or other flat surface.
 The vehicle should be unloaded and fuel
tank full, and one person or 160 lbs.
(75 kg) on the drivers seat.
WARNING
Before checking/adjusting the headlight
aiming, switch off the engine to avoid
danger of fingers and hands being injured
by moving parts.
The radiator fan can start up even when
the engine is switched off.NOTICETo make sure that your headlights are
aimed properly read all instructions
before beginning. Failure to follow these
instructions could cause damage to
headlight parts or a not correctly aimed
headlight.
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265 Index
IndexAA/C system, fault diagnosis
_______ 235
A/C system, maintenance
_________ 234
ABS brakes
____________________ 152
ACC
__________________________ 73
ACC functions
___________________ 76
ACC, automatic climate control
_____ 73
ACC, calibration
_________________ 81
ACC, condensation _______________ 82
ACC, programming _______________ 79
ACC, useful tips
_________________ 81
Adjusting the steering wheel
_______ 106
Adjustment, seats
________________ 12
Air conditioning (A/C), fault diagnosis
and maintenance ______________ 234
Air distribution, ACC ______________ 78
Airbag
_________________________ 28
Alarm _________________________ 44
Alarm functions
__________________ 47
Alarm signals
________________ 44
, 47
Alternator
_____________________ 194
Alternator drive belt
__________ 194
, 257
Alternator rating
________________ 257
Anticorrosion treatment
___________ 240
Antidazzle rear-view mirror
________ 111
Ashtrays
______________________ 117
Audio System
___________________ 83Audio System, quick guide
_________ 85
Autochecking of lights on starting
____ 58
Auto-dimming rear-view mirror with
garage door opener
____________ 108
Automatic climate control (ACC)
_____ 73
Automatic transmission, technical
data
_________________________ 258
Aviod theft, tip
__________________ 179
BBattery
________________________ 192
Battery charging/replacing
________ 193
Battery, boost starting
____________ 174
Before a long journey ____________ 241
Before towing a camper or trailer
___ 164
Belt guide
______________________ 16
Boost starting using jump leads
____ 174
Brake and clutch fluid
____________ 189
Brake-fluid reservoir
_____________ 189
Brakes, technical data ____________ 259
Bulbs, changing
________________ 197
Bulbs, table of
__________________ 210
Buying new tires ________________ 219
CCD changer
_____________________ 95
CD player
______________________ 93CHECK messages
_______________ 64
CHECKING
_____________________ 64
Calibration, ACC
_________________ 81
Cancelling the programmed settings
__ 79
Car alarm
_______________________ 44
Car care _______________________ 181
Cargo net, 9-5 SportWagon
_______ 128
Carpeting, care of
_______________ 236
Cassette player
__________________ 90
Catalytic converter, important
considerations _________________ 137
Central locking ___________________ 38
Change language in SID
___________ 66
Change of address notification
_____ 248
Changing a wheel
_______________ 231
Changing bulbs
_________________ 197
Changing wiper blades
___________ 195
Charger/Jump starting ____________ 176
Charging the battery/Jump starting
__ 176
Chassis number
________________ 262
Chassis number, key to
___________ 263
Checks before towing a camper or
trailer
________________________ 164
Child safety
_____________________ 21
Child safety locks, rear doors
_______ 41
Cleaning, engine bay
_____________ 238
Clock
_______________________ 65
, 66
Color code, body
________________ 262
Color code, trim _________________ 262
Compact spare wheel
____________ 230
Compass
______________________ 112
Condensation, ACC
_______________ 82
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