gearbox SAAB 9-5 2005 Owners Manual

6Engine compartment
IB3636
Engine ______________________ 186
Checking the oil level ___________ 186
Changing engine oil ____________ 187
Engine oil, specification _________ 255
Braking______________________ 152
ABS brakes __________________ 153
Brake and clutch fluid ___________ 189
Brake system _________________ 259
Brake pads ___________________ 259
Fuses _________________ 211
Changing a fuse _________ 213
Relays ________________ 215
Table of fuses ___________ 211Temperature gauge ______ 59
Driving in hot weather_____ 160
Driving in cold weather ____ 159
Coolant________________ 188
Coolant capacity_________ 254
Power steering fluid _______ 191
Steering, technical data ___ 259
Wipers and washers ______ 71
Washers _______________ 196
Washer jets ____________ 196
Jump starting _________________ 174
Battery ______________________ 192
Charging/replacing the battery____ 193
Manual transmission ___________ 142
Automatic transmission _________ 143
Automatic transmission,
technical data ________________ 258
Manual gearbox, technical data ___ 258
Important considerations for driving 136
Turbo unit ___________________ 183
Engine, technical data __________ 254Ignition switch ___________ 132
Drive belts ______________ 194
Spark plugs _____________ 257
Catalytic converter _______ 137Warning labels __________ 7
V.I.N. number ___________ 262
Engine number __________ 262
Gearbox number _________ 262
Color code______________ 262
Tire and Loading Information
Label _________________ 226
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65 Instruments and controls
The following messages may be displayed: 1) This message will be displayed approximately
600 miles (1,000 km) before the next scheduled
service is due, or when 365 days have elapsed
since the last service. The message should be
cleared at the time of that service (see the Saab
Warranties & Service Record Booklet).
This message can also be deleted by first briefly
pressing the CLEAR button, then depressing it a
second time for at least eight seconds until
”SERVICE” appears on the display and a chime
sounds. The message can only be deleted when
it is shown on the SID.
Night panelTo improve night-driving conditions inside
the car, the Night Panel mode can be selec-
ted. In this mode, the amount of information
displayed is reduced, and only the most
important instruments and displays will be
illuminated.
When the Night Panel button is pressed,
only the speedometer will be illuminated (up
to the 87-mph or 140-km/h graduation), all
the other instruments illumination being ext-
inguished and their needles moved to zero.
Both the SID and the ACC displays will be
extinguished and the backlighting for swit-
ches and other controls will be dimmed.
Note: All indicator and warning lights,
together with the display of CHECK messa-
ges, will operate as normal, except ”Out-
door temperature”, see page 62.The following conditions will wake up the
respective displays in the Night-Panel
mode:
 Setting of the Audio system, SID or ACC
(display comes on for ten seconds).
 CHECK message generated in the SID.
 High engine revs cause the rev counter to
be illuminated until the engine speed has
fallen again.
 If the quantity of fuel remaining falls below
4 gallons (15 liters), the fuel gauge will be
illuminated.
 If the engine temperature rises above nor-
mal, the temperature gauge will be illumi-
nated.
 If the speed of the car exceeds 84 mph
(135 km/h), the entire speedometer will
be illuminated.
 In cars with automatic transmission, if the
selector lever is moved from D to position
M or L, the selector indication on the main
instrument panel will be illuminated.
To restore the displays and lighting to the
normal mode, press the Night-Panel button. Message See
page
Fog light failure. 198
Rear light failure. 203
Brake light failure. 203
Washer fluid level low.
Refill. 196
Coolant level low.
Refill. 188
Remote control battery
low. Replace battery. 41
Key not accepted.
Contact service. 48
Theft protection failure.
Contact service. 48
Gearbox too hot.
Make a safe stop. 146
Time for ser vice.
1)
246
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137 Starting and driving
Important considerations with
catalytic convertersThe catalytic converter is an emission-con-
trol device incorporated in the car’s exhaust
system. It consists of a metal canister with a
honeycomb insert, the cells of which have
walls coated in a catalytic layer (mixture of
precious metals).
To ensure that the catalytic converter con-
tinues to function properly, and also to avoid
damage to the converter and its associated
components, the following points must be
observed:
 Have the car serviced regularly in accor-
dance with the service program. The fuel
and ignition systems are particularly
important in this context.
 Always be alert to any misfiring of the
engine (not running on all cylinders) and
any loss of power or performance. At the
first sign of a malfunction, reduce speed
and take the car to an authorized Saab
dealer as soon as possible.
 If the engine fails to start (in very cold
weather or if the battery is flat), the car can
be push started (manual gearbox only) or
started using jumper cables to a donor battery. However, as soon as you have
started the engine, it is important that it
runs on all cylinders. If it is misfiring, allow
it to idle for up to five minutes to give it time
to settle and run smoothly. If, after this
time, the engine still fails to run properly,
turn off the engine and get in touch with
an authorized Saab dealer for advice.
 Never park the car on dry grass or other
combustible material. The catalytic con-
verter gets very hot and could therefore
start a fire.
 Never drive off if the engine is misfiring.
 If you jump start the car when the engine
is already up to normal temperature, the engine must start to run on all cylinders.
Stop jump-starting if the engine fails to
start immediately.
Failure to follow these directions could
result in the catalytic converter and associ-
ated components being damaged, and
could represent a breach of the warranty
conditions.
NOTICEUse only unleaded gasoline. Leaded
gasoline is detrimental to the catalyst and
oxygen sensor and will seriously impair
the function of the catalytic converter.
NOTICEIf the car runs out of fuel, it is possible for
air to get into the fuel system. If this
happens, the catalytic converter may
overheat and be damaged.
IB1289
2
2
1
3
3
Oxygen-sensor-controlled
injection system1 Engine control module
2 Oxygen sensor (lambda probe)
3 Catalytic converters
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146 Starting and drivingIf ”Automatic transmission, fault indicator”
light appears on the main instrument panel,
the system has detected a fault in the auto-
matic transmission or its control module
(see page 57).
This also means that the Limp-home mode
has been selected, to guard against further
damage being done to the transmission. In
this mode, the automatic transmission
starts in 5th gear, and gear changes (if nec-
essary) will have to be made manually.
Stop the car in a safe place. Switch off then
restart the engine. If the fault is intermittent,
the transmission will operate as normal
despite the fault indicator being on. Have
the car checked at an authorized Saab
dealer.
It is not possible to select the SPORT or
Sentronic mode when the Limp-home mode
is active.
Gear changes must be made manually.
The following gears will be engaged in the
respective selector positions when the auto-
matic transmission is in Limp-home mode:
Overheated transmission fluid If the automatic-transmission fluid should
overheat, the following message will appear
on the SID:
”Gearbox too hot.
Make a safe stop.”
In this event, stop the car in a suitable place,
switch off the engine and open the hood.
Wait for several minutes then turn on the
ignition to check that the message has gone
out. When driving subsequent to the trans-
mission fluid overheating, select a gear in
which the engine speed is about 3,000 rpm.
Overheating of the automatic-transmission
fluid can occur when the car is towing a
heavy load, such as a camping trailer in hilly
country. High ambient temperatures can
also increase the temperature of the trans-
mission fluid or the oil cooler may be faulty.
Contact an authorized Saab dealer (see
also page 161).
Automatic transmission,
fault indicator
Position R D M L
Gear Reverse 5th 5th 2nd
NOTICEIf the control module has actuated the
Limp-home function for the automatic
transmission, the car will remain in 5th
gear when D is selected, making it very
sluggish.
Select position L to prevent unnecessary
wear on the transmission. The transmis-
sion then starts in 2nd gear. Once the car
is moving you can select position D.
When the indicator light is on, the car
must not be driven with a caravan or trai-
ler attached.
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147 Starting and driving
Driving on hilly roads with a
heavy loadThe transmission fluid can overheat when
the gearbox is strained, for example, when
driving with a trailer on hilly roads. To avoid
the transmission fluid overheating, always
drive in Normal mode. The adaptive gear
change patterns are then active.
High air temperatures or a faulty oil cooler
can also cause the transmission fluid to
overheat. Overheating reduces the service
life of the fluid. Contact an authorized Saab
dealer (see also page 161).
Towing Towing of cars with automatic transmission,
see page 171.
Descending hillsIf the speed of the car increases while
descending a steep hill, despite the acceler-
ator being released, the control module will
change down a gear when you brake. If you
desire more powerful engine braking, man-
ually select a lower gear.
WARNING
Remember to use engine-braking (selec-
tor position D or L) to spare the brakes
when you are driving on a long or steep
downhill slope.
Brake failure can result from overheated
brakes!
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160 Starting and drivingIf winter tires are fitted, the same type must
be fitted on all wheels. Your Saab dealer will
be pleased to advise you on the best tires for
your car.
Remember that tires age. It may therefore
be necessary to change them before they
reach the legal wear limit, as they gradually
lose their friction properties.
The best response if the car gets into a front-
wheel skid is to freewheel (manual gearbox
only), i.e. disengage the clutch (so that the
wheels are neither driven or retarded by the
engine.
If the car has automatic transmission, ease
up on the accelerator and steer carefully in
the desired direction.
In a rear-wheel skid, steer in the same direc-
tion that the rear of the car is moving.
Tire chainsIf you want to fit tire chains (where legally
permitted) they should only be fitted to the
tires recommended under ”Specifications”
(see page 260).
Consult your Saab dealer for details of
approved tire chains.
Driving in hot weather Always check the coolant level before
starting a journey. The level should be just
below the MAX mark.
 At the end of a journey, if the engine has
worked hard, allow it to idle for two or
three minutes before switching it off.
If the needle on the temperature gauge
enters the red zone:
1 Bring the car to a standstill but leave the
engine running. Do
not
remove the cap
on the expansion tank even if the tank is
empty. If the needle on the temperature
gauge continues to rise while the engine
is idling, switch off the engine.
WARNING
 Do not exceed 30 mph (50 km/h)
when tire chains are fitted.
 Tire chains can reduce the directional
stability of the car.
 Tire chains must not be used on the
rear wheels. NOTICE Check the links frequently for wear.
 Check that the chains do not contact
the wheel-arch liner at full lock.
 See section ”Specifications”,
page 260, for information on allowable
wheel dimensions for the fitting of tire
chains.
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163 Starting and driving
When negotiating long hills, bear the follo-
wing important considerations in mind:
 Use Normal mode when driving with a
caravan or trailer on hilly roads. The adap-
tive gear change pattern function will pre-
vent the transmission overheating.
 Rises in coolant temperature are indica-
ted by the temperature gauge in the main
instrument panel.
Recommendations for cars with
automatic transmissionRises in coolant temperature are indicated
by the temperature gauge in the main instru-
ment panel.
The following steps are taken in order as the
temperature of the engine increases:
 Gear change pattern is altered.
 A/C compressor is switched off.
 Engine torque is reduced.
The following message will be displayed on
the SID if the transmission fluid becomes
too hot:
“Gearbox too hot.
Make a safe stop.
If this message appears, stop the car as
soon as it is safe to do so and allow the
engine to idle until the message has gone
out. The selector lever should be in
position P.When continuing your journey, select
manual mode and a gear in which the
engine speed is about 3,000 rpm until the
incline eases (see page 149).
WARNING
Remember to use the braking effect of the
engine (position D or L) when you are
descending long or steep hills to spare
the brakes.
Brake failure can result from overheated
brakes!
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164 Starting and drivingRecommendations for cars with manual
gearboxRises in coolant temperature are indicated
by the temperature gauge in the main instru-
ment panel.
The following steps are taken in order as the
temperature of the engine increases:
 A/C compressor is switched off.
 engine torque is reduced.
When continuing your journey, select a gear
in which the engine speed is about
3,000 rpm until the incline eases.
Driving considerations Always take extra care when towing a
trailer, as the car’s handling will be different
and its braking effect reduced. The trailer’s
braking system and suspension also have a
considerable effect on these characteris-
tics, see also ”Driving with a load” page 168.
If the car has automatic transmission, select
position D when ascending steep hills. This
ensures that the adaptive gear change pat-
terns are operational, see page 150. Use
position D or L for steep descents.
Checks before drivingMake sure that the car and camper or trailer
are in good working order. This is essential
since towing a camper or trailer increases
the strain on the car.
 Check and if necessary adjust the tire
pressure of the car and camper or trailer.
 Make sure all wheel bolts are properly
tightened.
 Make sure that the equipment joining the
car and camper or trailer is properly secu-
red and adjusted.
 Make sure the camper or trailer’s electri-
cal cable is properly connected and is not
so long that it drags along the ground.
Also, make sure the cable is not too short
and risks breaking when turning a corner.
 Check all bulbs.
 Check the car and camper or trailer bra-
kes.
 Make sure that all items on or in the cara-
van or trailer are properly secured.
 Make sure that the camper or trailer’s
jockey wheel is raised and locked.
 Check the distribution of the load so that
the car and camper or trailer are well
balanced.
 Check that the rearview mirrors provide
the best possible rearward vision.
 Make sure the camper or trailer’s safety
cable is correctly attached.
WARNING
Utilize the braking effect of the engine
(1st, 2nd or 3rd gear) when you are
descending long or steep hills to spare
the brakes.
Brake failure can result from overheated
brakes!
NOTICEIf the ”Automatic transmission, fault indi-
cator” indicator comes on, cease
towing until the problem has been recti-
fied.
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241 Car care and technical information
2Clean the underside of the car during
the winter.
Use high pressure water to
clean the car’s underside (floor panels,
wheel wells) at least at mid- winter and
in the spring.
3
Inspect the car frequently for leaks or
damage, and arrange for needed
repairs promptly.
After washing or after
heavy rain, check for leaks. When wash-
ing the car inspect body surfaces for
paint damage. While checking for leaks,
lift the floor mats and check beneath
them. Water can collect in these areas
and remain for prolonged periods. Dry
any wet areas including the floor mats.
Have leaks repaired as soon as pos-
sible.
Use touch-up paint to repair small scrat-
ches or minor finish damage. Areas
where metal is exposed will rust quickly
and MUST be repaired immediately by
touch-up or professional repainting.
Rust must be removed, the bare metal
primed and painted. Major body
damage should be repaired immediately
and new panels or exposed areas
should be undercoated with anti- corro-
sion material.
Repairs of this type are the owner’s
responsibility and are not covered under
warranty.4
Inspect the undercoating and touch
up if necessary.
Pay particular atten-
tion to the fenders and wheel housings,
which are exposed to abrasion by flying
gravel, etc. If the composition has worn
or flaked off, the steel must be tho-
roughly cleaned and dried before a fresh
coat is applied. The cleaning is best
done with a scraper and a steel wire
brush, followed by washing with solvent.
Apply the new coating thinly, as other-
wise it may run off or fall off when dry.
For long tripsBefore setting off on a long journey, it is
advisable to have your car checked over by
your Saab dealer.
Obtain a few important items to take along
on your journey such as spare bulbs, wiper
blades, fuses, a Poly-V-belt and the like.
You can check some points yourself befor-
ehand:
 Make sure that the engine is in good con-
dition.
 Check that no oil or gasoline leaks out of
the engine or gearbox/transmission.
 Check the coolant and power steering
fluid levels. Check also for leaks.
 Inspect the Poly-V-belt and replace it if it
shows any signs of hard wear.
 Check the battery charge.
 Check the tires for tread pattern and air
pressure, including the compact spare
wheel.
 Check the brakes.
 Check all bulbs.
 Check for the presence of the tool kit and
the jack in the car.
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251 Specifications
General_______________ 252
Engine _______________ 254
Fuel__________________ 254
Engine oil _____________ 255
Engine variants ________ 256
Electrical system_______ 257
Drive belts ____________ 257
Manual gearbox________ 258
Automatic transmission _ 258
Suspension ___________ 259
Steering ______________ 259
Brake system__________ 259
Wheels and tires _______ 260
Plates and labels _______ 262
IB603
Specifications
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