instrument panel SATURN ION 2006 Service Manual

Different Size Tires and Wheels......................5-70
Uniform Tire Quality Grading..........................5-70
Wheel Alignment and Tire Balance..................5-72
Wheel Replacement......................................5-72
Tire Chains..................................................5-74
If a Tire Goes Flat........................................5-75
Changing a Flat Tire.....................................5-76
Removing the Spare Tire and Tools................5-77
Removing the Flat Tire and Installing
the Spare Tire..........................................5-82
Storing a Flat or Spare Tire and Tools............5-87
Compact Spare Tire......................................5-90
Appearance Care............................................5-90
Cleaning the Inside of Your Vehicle.................5-90
Fabric/Carpet...............................................5-92
Instrument Panel, Vinyl, and Other
Plastic Surfaces........................................5-93
Care of Safety Belts......................................5-93
Weatherstrips...............................................5-93
Washing Your Vehicle...................................5-94
Cleaning Exterior Lamps/Lenses.....................5-94Finish Care..................................................5-94
Windshield and Wiper Blades.........................5-95
Aluminum Wheels.........................................5-95
Tires...........................................................5-96
Sheet Metal Damage.....................................5-96
Finish Damage.............................................5-96
Underbody Maintenance................................5-97
Chemical Paint Spotting.................................5-97
Vehicle Care/Appearance Materials..................5-98
Vehicle Identication......................................5-99
Vehicle Identication Number (VIN).................5-99
Service Parts Identication Label.....................5-99
Electrical System............................................5-99
Add-On Electrical Equipment..........................5-99
Windshield Wiper Fuses...............................5-100
Power Windows and Other Power Options......5-100
Fuses and Circuit Breakers..........................5-100
Floor Console Fuse Block............................5-100
Engine Compartment Fuse Block...................5-102
Capacities and Specications........................5-109
Section 5 Service and Appearance Care
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Doing Your Own Service Work
{CAUTION:
You can be injured and your vehicle could be
damaged if you try to do service work on a
vehicle without knowing enough about it.
Be sure you have sufficient knowledge,
experience, the proper replacement parts,
and tools before you attempt any vehicle
maintenance task.
Be sure to use the proper nuts, bolts,
and other fasteners. English and metric
fasteners can be easily confused. If you
use the wrong fasteners, parts can later
break or fall off. You could be hurt.
If you want to do some of your own service work, you
will want to use the proper service manual. It tells
you much more about how to service your vehicle than
this manual can. To order the proper service manual,
seeService Publications Ordering Information on
page 7-12.Your vehicle has an airbag system. Before attempting
to do your own service work, seeServicing Your
Airbag-Equipped Vehicle on page 1-66.
You should keep a record with all parts receipts and
list the mileage and the date of any service work
you perform. SeeMaintenance Record on page 6-16.
Adding Equipment to the Outside
of Your Vehicle
Things you might add to the outside of your vehicle
can affect the airow around it. This may cause
wind noise and affect windshield washer performance.
Check with your retailer before adding equipment to
the outside of your vehicle.
Fuel
The 8th digit of your vehicle identication number (VIN)
shows the code letter or number that identies your
engine. You will nd the VIN at the top left of the
instrument panel. SeeVehicle Identication Number
(VIN) on page 5-99.
5-4
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Checking Things Under
the Hood
{CAUTION:
An electric fan under the hood can start up
and injure you even when the engine is not
running. Keep hands, clothing, and tools away
from any underhood electric fan.
{CAUTION:
Things that burn can get on hot engine parts
and start a re. These include liquids like fuel,
oil, coolant, brake uid, windshield washer and
other uids, and plastic or rubber. You or
others could be burned. Be careful not to drop
or spill things that will burn onto a hot engine.
Hood Release
To open the hood, do the following:
1. Pull the interior hood
release handle with
this symbol on it. It is
located to the left
of the steering column
below the instrument
panel.
5-10
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Coolant Surge Tank Pressure Cap
Notice:If the pressure cap is not tightly installed,
coolant loss and possible engine damage may
occur. Be sure the cap is properly and tightly
secured.
If you replace your coolant surge tank pressure cap,
a Saturn cap is required.
Engine Overheating
You will nd a coolant temperature gage and a low
coolant level warning message on your vehicle’s
instrument panel. SeeEngine Coolant Temperature
Gage on page 3-36for more information.
You also have a check gage message and a transaxle
uid hot message. SeeCheck Gage Message on
page 3-45andTransaxle Fluid Hot Message on
page 3-45.
Notice:Driving with either the CHK GAGE message
or the COOLANT message displayed in the message
center and the Engine Coolant Temperature Gage on
your instrument panel in the red zone could cause
your vehicle to overheat. SeeEngine Overheating on
page 5-29. Your vehicle could be damaged and the
damages might not be covered by your warranty.
If Steam Is Coming From Your Engine
{CAUTION:
Steam from an overheated engine can burn
you badly, even if you just open the hood.
Stay away from the engine if you see or hear
steam coming from it. Just turn it off and get
everyone away from the vehicle until it cools
down. Wait until there is no sign of steam or
coolant before you open the hood.
If you keep driving when your engine is
overheated, the liquids in it can catch re.
You or others could be badly burned. Stop
your engine if it overheats, and get out of
the vehicle until the engine is cool.
Notice:If your engine catches re because you
keep driving with no coolant, your vehicle can
be badly damaged. The costly repairs would not
be covered by your warranty.
5-29
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Instrument Panel, Vinyl, and
Other Plastic Surfaces
A soft cloth dampened with water may be used to
remove dust. If a more thorough cleaning is necessary,
a clean soft cloth dampened with a mild soap solution
can be used to gently remove dust and dirt. Never use
spot lifters or removers on plastic surfaces. Many
commercial cleaners and coatings that are sold to
preserve and protect soft plastic surfaces may
permanently change the appearance and feel of your
interior and are not recommended. Do not use silicone
or wax-based products, or those containing organic
solvents to clean your vehicle’s interior because
they can alter the appearance by increasing the gloss
in a non-uniform manner.
Some commercial products may increase gloss on your
instrument panel. The increase in gloss may cause
annoying reections in the windshield and even make
it difficult to see through the windshield under certain
conditions.
Care of Safety Belts
Keep belts clean and dry.
{CAUTION:
Do not bleach or dye safety belts. If you do,
it may severely weaken them. In a crash,
they might not be able to provide adequate
protection. Clean safety belts only with mild
soap and lukewarm water.
Weatherstrips
Silicone grease on weatherstrips will make them last
longer, seal better, and not stick or squeak. Apply
silicone grease with a clean cloth. During very cold,
damp weather frequent application may be required.
SeeRecommended Fluids and Lubricants on page 6-13.
5-93
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Vehicle Identication
Vehicle Identication Number (VIN)
This is the legal identier for your vehicle. It appears on
a plate in the front corner of the instrument panel, on
the driver’s side. You can see it if you look through the
windshield from outside your vehicle. The VIN also
appears on the Vehicle Certication and Service Parts
labels and the certicates of title and registration.
Engine Identication
The eighth character in the VIN is the engine code.
This code will help you identify your vehicle’s engine,
specications, and replacement parts.
Service Parts Identication Label
You will nd this label on your spare tire cover.
It is very helpful if you ever need to order parts.
On this label, you will nd the following:
VIN
Model designation
Paint information
Production options and special equipment
Do not remove this label from the vehicle.
Electrical System
Add-On Electrical Equipment
Notice:Do not add anything electrical to your
vehicle unless you check with your retailer rst.
Some electrical equipment can damage your vehicle
and the damage would not be covered by your
warranty. Some add-on electrical equipment can
keep other components from working as they should.
Your vehicle has an airbag system. Before attempting to
add anything electrical to your vehicle, seeServicing
Your Airbag-Equipped Vehicle on page 1-66.
5-99
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Fuses Usage
FUEL PUMP Fuel Pump Relay
BCM ELECTIgnition Switch, Body Control
Module (BCM)
BCM (PWR) Entry Control, Trunk Release
DASH Instrument Panel, Dimming Switch
LIGHTER Cigar Lighter
PARK Headlamp Switch
CLUSTER Instrument Panel Cluster
Fuses Usage
PWR
WINDOWSPower Window Switches
STOP Stoplamp (Brake) Switch
HVAC Climate Control
CRUISECruise Control Module, Clutch Start
Switch
AIR BAGAirbags, Sensing and Diagnostic
Module (SDM)
WIPER SWWindshield Wipers and Washers,
Transaxle Shift Lock Control Switch
RADIO (BATT1)Radio Receiver, Entertainment
Memory
ONSTAREntertainment, Mobile
Communications, OnStar
®
RADIO (ACC) Radio Receiver, Entertainment
IGN SW Ignition Switch
EPS Cruise Control Switches, EPS Unit
PWR OUTLET Auxiliary Power Outlet
SUN ROOF Power Sunroof, OnStar Mirror
5-101
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Relay Usage
ALC/PARK
RELAYOnStar®, Radio, Instrument Panel
Cluster, Body Control Module (Entry
Control), Cigar Lighter, Headlamp
Switch, License Lamp
FUEL PUMP
RELAYFuel Pump
ACC RELAYPower Windows, Sunroof, Radio,
Wiper/Washer Switch, Accessory
Power Outlet
RUN RELAYClimate Control (HVAC Blower,
Control Heads)
Engine Compartment Fuse Block
The engine compartment fuse block is located in
the engine compartment on the driver’s side of the
vehicle. SeeEngine Compartment Overview on
page 5-12for more information on location.
2.2L L4 Engine
The Engine Control Module (ECM) Inline fuse is located
on the battery cable, near the battery.
Fuses Usage
1 Transaxle Control Module
2 Not Used
3 Not Used
4 Passenger’s Side Headlamp
5 Air Conditioning
6 Not Used
5-102
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A
Accessories and Modications............................ 5-3
Accessory Power Outlet(s)...............................3-16
Adding Equipment to Your Airbag-Equipped
Vehicle.......................................................1-67
Additives, Fuel................................................. 5-6
Add-On Electrical Equipment............................5-99
Air Cleaner/Filter, Engine.................................5-22
Air Conditioning......................................3-18, 3-20
Airbag
Passenger Status Indicator...........................3-31
Readiness Light..........................................3-30
Airbag Sensing and Diagnostic Module (SDM)...... 7-7
Airbag System................................................1-54
Adding Equipment to Your Airbag-Equipped
Vehicle...................................................1-67
How Does an Airbag Restrain?......................1-60
Passenger Sensing System...........................1-62
Servicing Your Airbag-Equipped Vehicle..........1-66
What Makes an Airbag Inate?......................1-60
What Will You See After an Airbag Inates?........1-61
When Should an Airbag Inate?....................1-59
Where Are the Airbags?...............................1-56Antenna, Fixed Mast.......................................3-72
Antenna, XM™ Satellite Radio Antenna
System......................................................3-72
Anti-Lock Brake System (ABS)........................... 4-7
Anti-Lock Brake, System Warning Light..............3-35
Appearance Care
Aluminum Wheels........................................5-95
Care of Safety Belts....................................5-93
Chemical Paint Spotting...............................5-97
Cleaning Exterior Lamps/Lenses....................5-94
Cleaning the Inside of Your Vehicle................5-90
Fabric/Carpet..............................................5-92
Finish Care.................................................5-94
Finish Damage............................................5-96
Instrument Panel, Vinyl, and Other
Plastic Surfaces.......................................5-93
Sheet Metal Damage...................................5-96
Tires..........................................................5-96
Underbody Maintenance...............................5-97
Vehicle Care/Appearance Materials................5-98
Washing Your Vehicle...................................5-94
Weatherstrips..............................................5-93
Windshield and Wiper Blades........................5-95
Ashtray(s)......................................................3-17
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Care of
Safety Belts................................................5-93
Your CD Player...........................................3-71
Your CDs ...................................................3-71
Center Console Storage Area...........................2-40
Center High-Mounted Stoplamp (CHMSL)...........5-54
Chains, Tire...................................................5-74
Change Engine Oil Message............................3-45
Check
Engine Light...............................................3-36
Check Gage Message.....................................3-45
Check Gas Cap Message................................3-46
Checking Things Under the Hood......................5-10
Chemical Paint Spotting...................................5-97
Child Restraints
Child Restraint Systems...............................1-38
Infants and Young Children...........................1-34
Lower Anchors and Tethers for Children..........1-43
Older Children.............................................1-32
Securing a Child Restraint in a
Rear Seat Position...................................1-49
Securing a Child Restraint in the
Right Front Seat Position..........................1-51
Where to Put the Restraint...........................1-42Cigarette Lighter.............................................3-17
Cleaning
Aluminum Wheels........................................5-95
Exterior Lamps/Lenses.................................5-94
Fabric/Carpet..............................................5-92
Finish Care.................................................5-94
Inside of Your Vehicle..................................5-90
Instrument Panel, Vinyl, and Other
Plastic Surfaces.......................................5-93
Tires..........................................................5-96
Underbody Maintenance...............................5-97
Washing Your Vehicle...................................5-94
Weatherstrips..............................................5-93
Windshield and Wiper Blades........................5-95
Climate Control System...........................3-18, 3-20
Air Filter, Passenger Compartment.................3-23
Outlet Adjustment........................................3-22
Clutch, Hydraulic.............................................5-25
Collision Damage Repair................................... 7-8
Comfort Guides, Rear Safety Belt.....................1-28
Compact Spare Tire........................................5-90
Compass...............................................2-32, 2-35
Competitive Driving, Racing or Other.................4-16
Content Theft-Deterrent....................................2-16
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