belt SATURN ION 2006 Repair Manual

Additional Required Services (cont’d)
Service and Miles (Kilometers)25,000
(40 000)50,000
(80 000)75,000
(120 000)100,000
(160 000)125,000
(200 000)150,000
(240 000)
Replace engine fuel lter.An Emission
Control Service. See footnote †.•
Engine cooling system service (or every
ve years, whichever occurs rst).
An Emission Control Service.
See footnote (i).•
Except 2.0L L4 Supercharged engine:
Inspect engine accessory drive belt.
An Emission Control Service.
See footnote (m).•
2.0L L4 Supercharged engine only:
Inspect engine accessory drive belt.
An Emission Control Service.
See footnote (m).•••
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Maintenance Footnotes
†The U.S. Environmental Protection Agency or the
California Air Resources Board has determined that the
failure to perform this maintenance item will not nullify
the emission warranty or limit recall liability prior to
the completion of the vehicle’s useful life. We, however,
urge that all recommended maintenance services be
performed at the indicated intervals and the
maintenance be recorded.
(a)Visually inspect brake lines and hoses for proper
hook-up, binding, leaks, cracks, chang, etc. Inspect
disc brake pads for wear and rotors for surface
condition. Inspect drum brake linings/shoes for wear
or cracks. Inspect other brake parts, including drums,
wheel cylinders, calipers, parking brake, etc.
(b)Visually inspect front and rear suspension and
steering system for damaged, loose, or missing parts
or signs of wear.
(c)Visually inspect hoses and have them replaced if
they are cracked, swollen, or deteriorated. Inspect
all pipes, ttings, and clamps; replace with genuine
Saturn parts as needed. To help ensure proper
operation, a pressure test of the cooling system and
pressure cap and cleaning the outside of the radiator
and air conditioning condenser is recommended at least
once a year.(d)Visually inspect wiper blades for wear or cracking.
Replace wiper blades that appear worn or damaged
or that streak or miss areas of the windshield.
(e)Make sure the safety belt reminder light and all your
belts, buckles, latch plates, retractors, and anchorages
are working properly. Look for any other loose or
damaged safety belt system parts. If you see anything
that might keep a safety belt system from doing its
job, have it repaired. Have any torn or frayed safety belts
replaced. Also look for any opened or broken airbag
coverings, and have them repaired or replaced.
The airbag system does not need regular maintenance.
(f)Lubricate all key lock cylinders, door hinges and
latches, hood hinges and latches, glove box hinges,
sunroof (if equipped), and any folding seat hardware.
More frequent lubrication may be required when
exposed to a corrosive environment. Applying silicone
grease on weatherstrips with a clean cloth will make
them last longer, seal better, and not stick or squeak.
(g)Check system for interference or binding and
for damaged or missing parts. Replace parts as needed.
Replace any components that have high effort or
excessive wear. Do not lubricate accelerator or cruise
control cables.
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(h)Change automatic transaxle uid and lter if the
vehicle is mainly driven under one or more of these
conditions:
In heavy city traffic where the outside temperature
regularly reaches 90°F (32°C) or higher.
In hilly or mountainous terrain.
When doing frequent trailer towing.
Uses such as found in taxi, police, or delivery
service.
(i)Drain, ush, and rell cooling system. This service
can be complex; you should have your retailer perform
this service. See Engine Coolant on page 5-25 for
what to use. Inspect hoses. Clean radiator, condenser,
pressure cap, and ller neck. Pressure test the
cooling system and pressure cap.
(j)A uid loss in any vehicle system could indicate a
problem. Have the system inspected and repaired and
the uid level checked. Add uid if needed.
(k)Or every 12 months, whichever occurs rst. If you
drive regularly under dusty conditions, the lter may
require replacement more often.
(l)If you drive regularly under dusty conditions, inspect
the lter at each engine oil change.
(m)Visually inspect belt for fraying, excessive cracks,
or obvious damage. Replace belt if necessary.Owner Checks and Services
These owner checks and services should be performed
at the intervals specied to help ensure the safety,
dependability, and emission control performance of your
vehicle. Your Saturn retailer can assist you with these
checks and services.
Be sure any necessary repairs are completed at once.
Whenever any uids or lubricants are added to your
vehicle, make sure they are the proper ones, as shown
inRecommended Fluids and Lubricants on page 6-13.
At Each Fuel Fill
It is important to perform these underhood checks at
each fuel ll.
Engine Oil Level Check
Check the engine oil level and add the proper oil if
necessary. SeeEngine Oil on page 5-15for further
details.
Notice:It is important to check your oil regularly
and keep it at the proper level. Failure to keep your
engine oil at the proper level can cause damage
to your engine not covered by your warranty.
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Vehicle Data Collection and Event
Data Recorders
Your vehicle, like other modern motor vehicles, has a
number of sophisticated computer systems that monitor
and control several aspects of the vehicle’s performance.
Your vehicle uses on-board vehicle computers to monitor
emission control components to optimize fuel economy,
to monitor conditions for airbag deployment and, if so
equipped, to provide anti-lock braking and to help the
driver control the vehicle in difficult driving situations.
Some information may be stored during regular
operations to facilitate repair of detected malfunctions;
other information is stored only in a crash event by
computer systems, such as those commonly called event
data recorders (EDR).
In a crash event, computer systems, such as the Airbag
Sensing and Diagnostic Module (SDM) in your vehicle
may record information about the condition of the vehicle
and how it was operated, such as data related to
engine speed, brake application, throttle position, vehicle
speed, safety belt usage, airbag readiness, airbag
performance, and the severity of a collision. This
information has been used to improve vehicle crash
performance and may be used to improve crash
performance of future vehicles and driving safety. Unlike
the data recorders on many airplanes, these on-board
systems do not record sounds, such as conversation of
vehicle occupants.To read this information, special equipment is needed
and access to the vehicle or the device that stores
the data is required. GM will not access information
about a crash event or share it with others other than:with the consent of the vehicle owner or, if the
vehicle is leased, with the consent of the lessee,
in response to an official request of police or similar
government office,
as part of GM’s defense of litigation through the
discovery process, or
as required by law.
In addition, once GM collects or receives data, GM may:
use the data for GM research needs,
make it available for research where appropriate
condentiality is to be maintained and need is
shown, or
share summary data which is not tied to a specic
vehicle with non-GM organizations for research
purposes.
Others, such as law enforcement, may have access to
the special equipment that can read the information
if they have access to the vehicle or the device
that stores the data.
If your vehicle is equipped with OnStar
®, please check
the OnStar®subscription service agreement or manual
for information on its operations and data collection.
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A
Accessories and Modications............................ 5-3
Accessory Power Outlet(s)...............................3-16
Adding Equipment to Your Airbag-Equipped
Vehicle.......................................................1-67
Additives, Fuel................................................. 5-6
Add-On Electrical Equipment............................5-99
Air Cleaner/Filter, Engine.................................5-22
Air Conditioning......................................3-18, 3-20
Airbag
Passenger Status Indicator...........................3-31
Readiness Light..........................................3-30
Airbag Sensing and Diagnostic Module (SDM)...... 7-7
Airbag System................................................1-54
Adding Equipment to Your Airbag-Equipped
Vehicle...................................................1-67
How Does an Airbag Restrain?......................1-60
Passenger Sensing System...........................1-62
Servicing Your Airbag-Equipped Vehicle..........1-66
What Makes an Airbag Inate?......................1-60
What Will You See After an Airbag Inates?........1-61
When Should an Airbag Inate?....................1-59
Where Are the Airbags?...............................1-56Antenna, Fixed Mast.......................................3-72
Antenna, XMâ„¢ Satellite Radio Antenna
System......................................................3-72
Anti-Lock Brake System (ABS)........................... 4-7
Anti-Lock Brake, System Warning Light..............3-35
Appearance Care
Aluminum Wheels........................................5-95
Care of Safety Belts....................................5-93
Chemical Paint Spotting...............................5-97
Cleaning Exterior Lamps/Lenses....................5-94
Cleaning the Inside of Your Vehicle................5-90
Fabric/Carpet..............................................5-92
Finish Care.................................................5-94
Finish Damage............................................5-96
Instrument Panel, Vinyl, and Other
Plastic Surfaces.......................................5-93
Sheet Metal Damage...................................5-96
Tires..........................................................5-96
Underbody Maintenance...............................5-97
Vehicle Care/Appearance Materials................5-98
Washing Your Vehicle...................................5-94
Weatherstrips..............................................5-93
Windshield and Wiper Blades........................5-95
Ashtray(s)......................................................3-17
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Care of
Safety Belts................................................5-93
Your CD Player...........................................3-71
Your CDs ...................................................3-71
Center Console Storage Area...........................2-40
Center High-Mounted Stoplamp (CHMSL)...........5-54
Chains, Tire...................................................5-74
Change Engine Oil Message............................3-45
Check
Engine Light...............................................3-36
Check Gage Message.....................................3-45
Check Gas Cap Message................................3-46
Checking Things Under the Hood......................5-10
Chemical Paint Spotting...................................5-97
Child Restraints
Child Restraint Systems...............................1-38
Infants and Young Children...........................1-34
Lower Anchors and Tethers for Children..........1-43
Older Children.............................................1-32
Securing a Child Restraint in a
Rear Seat Position...................................1-49
Securing a Child Restraint in the
Right Front Seat Position..........................1-51
Where to Put the Restraint...........................1-42Cigarette Lighter.............................................3-17
Cleaning
Aluminum Wheels........................................5-95
Exterior Lamps/Lenses.................................5-94
Fabric/Carpet..............................................5-92
Finish Care.................................................5-94
Inside of Your Vehicle..................................5-90
Instrument Panel, Vinyl, and Other
Plastic Surfaces.......................................5-93
Tires..........................................................5-96
Underbody Maintenance...............................5-97
Washing Your Vehicle...................................5-94
Weatherstrips..............................................5-93
Windshield and Wiper Blades........................5-95
Climate Control System...........................3-18, 3-20
Air Filter, Passenger Compartment.................3-23
Outlet Adjustment........................................3-22
Clutch, Hydraulic.............................................5-25
Collision Damage Repair................................... 7-8
Comfort Guides, Rear Safety Belt.....................1-28
Compact Spare Tire........................................5-90
Compass...............................................2-32, 2-35
Competitive Driving, Racing or Other.................4-16
Content Theft-Deterrent....................................2-16
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Control of a Vehicle.......................................... 4-5
Convenience Net............................................2-41
Coolant
Engine Temperature Gage............................3-36
Surge Tank Pressure Cap.............................5-29
Cooling System..............................................5-31
Cruise Control................................................3-10
Cruise Control Message...................................3-44
Cupholder(s)..................................................2-40
Customer Assistance Information
Customer Assistance for Text
Telephone (TTY) Users............................... 7-4
Customer Satisfaction Procedure..................... 7-2
GM Mobility Reimbursement Program............... 7-5
Reporting Safety Defects to Saturn................7-12
Reporting Safety Defects to the
Canadian Government..............................7-11
Reporting Safety Defects to the
United States Government.........................7-11
Roadside Assistance Program......................... 7-5
Service Publications Ordering Information........7-12D
Daytime Running Lamps..................................3-14
Defensive Driving............................................. 4-2
Delayed Locking............................................... 2-8
Differential, Limited-Slip....................................4-10
Doing Your Own Service Work........................... 5-4
Dome Lamp ...................................................3-16
Door
Delayed Locking........................................... 2-8
Locks.......................................................... 2-7
Power Door Locks......................................... 2-8
Programmable Automatic Door Locks............... 2-8
Rear Door Security Locks............................... 2-9
Rear Doors.................................................2-10
Driver
Position, Safety Belt.....................................1-16
Seat Height Adjuster...................................... 1-3
Driving
At Night.....................................................4-17
City ...........................................................4-20
Defensive..................................................... 4-2
Drunken....................................................... 4-3
Freeway.....................................................4-21
Hill and Mountain Roads..............................4-24
In Rain and on Wet Roads...........................4-18
Rocking Your Vehicle to Get it Out.................4-31
Winter........................................................4-26
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E
Electrical System
Add-On Equipment......................................5-99
Engine Compartment Fuse Block.................5-102
Floor Console Fuse Block...........................5-100
Fuses and Circuit Breakers.........................5-100
Power Windows and Other Power Options.......5-100
Windshield Wiper Fuses.............................5-100
Engine
Air Cleaner/Filter.........................................5-22
Battery.......................................................5-42
Change Oil Message...................................3-45
Check and Service Engine Soon Light............3-36
Coolant......................................................5-25
Coolant Temperature Gage...........................3-36
Engine Compartment Overview......................5-12
Exhaust.....................................................2-30
Oil .............................................................5-15
Oil Life System...........................................5-20
Overheating................................................5-29
Reduced Power Light...................................3-41
Starting......................................................2-20
Enhanced Traction System (ETS)........................ 4-9
Entry Lighting.................................................3-16
Error Message................................................3-47
Event Data Recorders (EDR)............................. 7-7
Extender, Safety Belt.......................................1-31
F
Filter
Engine Air Cleaner......................................5-22
Finish Damage...............................................5-96
Fixed Mast Antenna........................................3-72
Flashers, Hazard Warning.................................. 3-6
Flash-to-Pass................................................... 3-8
Flat Tire........................................................5-75
Flat Tire, Changing.........................................5-76
Flat Tire, Storing.............................................5-87
Fluid
Automatic Transaxle.....................................5-24
Manual Transaxle........................................5-24
Windshield Washer......................................5-38
Fog Lamps ....................................................3-15
Folding Rear Seat............................................ 1-9
Folding Seatback, Passenger............................. 1-7
Front Turn Signal, Parking and Daytime
Running Lamps...................................5-52, 5-53
Fuel............................................................... 5-4
Additives...................................................... 5-6
California Fuel.............................................. 5-5
Filling a Portable Fuel Container..................... 5-9
Filling Your Tank........................................... 5-7
Fuels in Foreign Countries.............................. 5-6
Gage .........................................................3-42
Gasoline Octane........................................... 5-5
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Fuel (cont.)
Gasoline Specications.................................. 5-5
Low Warning Message.................................3-46
Fuses
Engine Compartment Fuse Block.................5-102
Floor Console Fuse Block...........................5-100
Fuses and Circuit Breakers.........................5-100
Windshield Wiper.......................................5-100
G
Gage
Boost.........................................................3-43
Engine Coolant Temperature.........................3-36
Fuel..........................................................3-42
Speedometer..............................................3-27
Tachometer.................................................3-28
Gas, Check Cap Message...............................3-46
Gasoline
Octane........................................................ 5-5
Specications............................................... 5-5
Glove Box.....................................................2-40
GM Mobility Reimbursement Program.................. 7-5
H
Hazard Warning Flashers................................... 3-6
Head Restraints............................................... 1-6
Headlamp
Aiming .......................................................5-48
Headlamps....................................3-13, 5-49, 5-50
Automatic Headlamp System.........................3-14
Bulb Replacement.......................................5-48
Daytime Running Lamps...............................3-14
Flash-to-Pass............................................... 3-8
Halogen Bulbs............................................5-48
High/Low Beam Changer................................ 3-8
Heater...................................................3-18, 3-20
Height Adjuster, Driver Seat............................... 1-3
Highbeam On Light.........................................3-41
Highway Hypnosis...........................................4-23
Hill and Mountain Roads..................................4-24
Hood
Checking Things Under................................5-10
Release.....................................................5-10
Horn ............................................................... 3-6
How to Use This Manual...................................... ii
How to Wear Safety Belts Properly...................1-16
Hydraulic Clutch.............................................5-25
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I
Ignition Positions.............................................2-18
Infants and Young Children, Restraints...............1-34
Ination - Tire Pressure...................................5-64
Instrument Panel
Overview..................................................... 3-4
Instrument Panel (I/P)
Brightness..................................................3-15
Cluster.......................................................3-26
J
Jump Starting.................................................5-43
K
Keyless Entry System....................................... 2-3
Keys............................................................... 2-2
L
Labeling, Tire Sidewall.....................................5-59
Lamps
Battery Run-Down Protection.........................3-16
Dome ........................................................3-16
Fog ...........................................................3-15
Map ..........................................................3-16
LATCH System
Child Restraints...........................................1-43
Light
Airbag Readiness........................................3-30
Anti-Lock Brake System Warning...................3-35
Battery Warning..........................................3-33
Brake System Warning.................................3-34
Highbeam On.............................................3-41
Malfunction Indicator....................................3-36
Oil Pressure...............................................3-40
Passenger Airbag Status Indicator..................3-31
Passenger Safety Belt Reminder....................3-29
Passlock
®Warning.......................................3-40
Reduced Engine Power................................3-41
Safety Belt Reminder...................................3-29
Up-Shift.....................................................3-33
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