engine SATURN ION 2007 Owners Manual

Maintenance Schedule................................ 388
Introduction............................................... 388
Maintenance Requirements........................ 388
Your Vehicle and the Environment............ 388
Using the Maintenance Schedule............... 389
Scheduled Maintenance............................. 391
Additional Required Services..................... 394
Maintenance Footnotes.............................. 395Owner Checks and Services..................... 397
At Each Fuel Fill....................................... 398
At Least Once a Month............................. 398
At Least Once a Year............................... 399
Recommended Fluids and Lubricants........ 402
Normal Maintenance Replacement Parts ... 404
Engine Drive Belt Routing......................... 405
Maintenance Record.................................. 406
Section 6 Maintenance Schedule
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Maintenance Schedule
Introduction
Important: Keep engine oil at the proper level
and change as recommended.
Maintenance Requirements
Notice:Maintenance intervals, checks,
inspections, replacement parts, and
recommended uids and lubricants as
prescribed in this manual are necessary to
keep your vehicle in good working condition.
Any damage caused by failure to follow
scheduled maintenance might not be covered
by warranty.
Your Vehicle and the Environment
Proper vehicle maintenance not only helps to keep
your vehicle in good working condition, but also
helps the environment. All recommended
maintenance is important. Improper vehicle
maintenance can even affect the quality of the air
we breathe. Improper uid levels or the wrong
tire ination can increase the level of emissions
from your vehicle. To help protect our environment,
and to keep your vehicle in good condition, be
sure to maintain your vehicle properly.
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Scheduled Maintenance
When the CHG OIL message in the message
center comes on, it means that service is required
for your vehicle. SeeChange Engine Oil
Message on page 183. Have your vehicle serviced
as soon as possible within the next 600 miles
(1 000 km). It is possible that, if you are driving
under the best conditions, the engine oil life
system may not indicate that vehicle service is
necessary for over a year. However, your engine
oil and lter must be changed at least once a
year and at this time the system must be reset.
Your Saturn retailer has Saturn-trained service
technicians who will perform this work using
genuine Saturn parts and reset the system.If the engine oil life system is ever reset
accidentally, you must service your vehicle within
3,000 miles (5 000 km) since your last service.
Remember to reset the oil life system whenever
the oil is changed. SeeEngine Oil Life System on
page 288for information on the Engine Oil Life
System and resetting the system.
When the CHG OIL message appears, certain
services, checks, and inspections are required.
Required services are described in the following
for “MaintenanceI” and “MaintenanceII.”
Generally, it is recommended that your rst service
be MaintenanceI, your second service be
MaintenanceII, and that you alternate
MaintenanceIand MaintenanceIIthereafter.
However, in some cases, MaintenanceIImay be
required more often.
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MaintenanceI— Use MaintenanceIif the CHG
OIL message comes on within 10 months since
the vehicle was purchased or MaintenanceIIwas
performed.MaintenanceII— Use MaintenanceIIif the
previous service performed was MaintenanceI.
Always use MaintenanceIIwhenever the message
comes on 10 months or more since the last
service or if the message has not come on at all
for one year.
Scheduled Maintenance
Service MaintenanceIMaintenanceII
Change engine oil and lter. SeeEngine Oil on page 283. Reset oil life system.
SeeEngine Oil Life System on page 288.An Emission Control Service.••
Visually check for any leaks or damage.See footnote (j).••
Inspect engine air cleaner lter. If necessary, replace lter. SeeEngine Air
Cleaner/Filter on page 290.See footnote (l).•
Rotate tires and check ination pressures and wear. SeeTire Inspection and
Rotation on page 339and “Tire Wear Inspection” inAt Least Once a Month on
page 398.••
Inspect brake system.See footnote (a).••
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Scheduled Maintenance (cont’d)
Service MaintenanceIMaintenanceII
Check engine coolant and windshield washer uid levels. If you have the
2.0L L4 supercharged engine, check intercooler uid level. Add uid as
needed.••
Perform any needed additional services. See “Additional Required Services” in
this section.••
Inspect suspension and steering components.See footnote (b).•
Inspect engine cooling system.See footnote (c).•
Inspect wiper blades.See footnote (d).•
Inspect restraint system components.See footnote (e).•
Lubricate body components.See footnote (f).•
Replace passenger compartment air lter.See footnote (k).•
Inspect throttle system.See footnote (g).•
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Additional Required Services
The following services should be performed at the rst maintenance service (IorII) after the indicated
miles (kilometers) shown for each item.
Additional Required Services
Service and Miles (Kilometers)25,000
(40 000)50,000
(80 000)75,000
(120 000)100,000
(160 000)125,000
(200 000)150,000
(240 000)
Inspect fuel system for damage
or leaks.• •••••
Inspect exhaust system for loose or
damaged components.• •••••
Replace engine air cleaner lter. See
Engine Air Cleaner/Filter on page 290.•••
Change automatic transaxle uid
(severe service).See footnote (h).•••
Change automatic transaxle uid
(normal service).•
Replace spark plugs.An Emission
Control Service.•
Replace engine fuel lter.An Emission
Control Service. See footnote †.•
Engine cooling system service (or
every ve years, whichever occurs rst).
An Emission Control Service.
See footnote (i).•
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Additional Required Services (cont’d)
Service and Miles (Kilometers)25,000
(40 000)50,000
(80 000)75,000
(120 000)100,000
(160 000)125,000
(200 000)150,000
(240 000)
2.0L Supercharged Engine: Intercooler
system service (or every ve years,
whichever occurs rst).See footnote (n).•
Except 2.0L L4 Supercharged engine:
Inspect engine accessory drive belt.
An Emission Control Service. See
footnote (m).•
2.0L L4 Supercharged engine only:
Inspect engine accessory drive belt.
An Emission Control Service.
See footnote (m).•••
Maintenance Footnotes
†The U.S. Environmental Protection Agency or
the California Air Resources Board has determined
that the failure to perform this maintenance item
will not nullify the emission warranty or limit
recall liability prior to the completion of the
vehicle’s useful life. We, however, urge that all
recommended maintenance services be performed
at the indicated intervals and the maintenance
be recorded.(a)Visually inspect brake lines and hoses for
proper hook-up, binding, leaks, cracks, chang,
etc. Inspect disc brake pads for wear and rotors for
surface condition. Inspect drum brake
linings/shoes for wear or cracks. Inspect other
brake parts, including drums, wheel cylinders,
calipers, parking brake, etc.
(b)Visually inspect front and rear suspension and
steering system for damaged, loose, or missing
parts or signs of wear.
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(i)Drain, ush, and rell cooling system. This
service can be complex; you should have
your retailer perform this service. See Engine
Coolant on page 293 for what to use. Inspect
hoses. Clean radiator, condenser, pressure cap,
and ller neck. Pressure test the cooling
system and pressure cap.
(j)A uid loss in any vehicle system could indicate
a problem. Have the system inspected and
repaired and the uid level checked. Add uid
if needed.
(k)Or every 12 months, whichever occurs rst.
If you drive regularly under dusty conditions,
the lter may require replacement more often.
(l)If you drive regularly under dusty conditions,
inspect the lter at each engine oil change.
(m)Visually inspect belt for fraying, excessive
cracks, or obvious damage. Replace belt if
necessary.
(n)Drain, ush, and rell intercooler system. This
service can be complex; you should have your
retailer perform this service. See Engine Coolant
on page 293 for what to use. Inspect hoses.
Clean pressure cap and ller neck. Pressure test
the system and pressure cap.Owner Checks and Services
These owner checks and services should be
performed at the intervals specied to help ensure
the safety, dependability, and emission control
performance of your vehicle. Your Saturn retailer
can assist you with these checks and services.
Be sure any necessary repairs are completed at
once. Whenever any uids or lubricants are added
to your vehicle, make sure they are the proper
ones, as shown inRecommended Fluids and
Lubricants on page 402.
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At Each Fuel Fill
It is important to perform these underhood checks
at each fuel ll.
Engine Oil Level Check
Check the engine oil level and add the proper oil if
necessary. SeeEngine Oil on page 283for
further details.
Notice:It is important to check the engine oil
regularly and keep it at the proper level.
Failure to keep the engine oil at the proper
level can cause damage to the engine not
covered by your warranty.
Engine Coolant Level Check
Check the engine coolant level and add
DEX-COOL®coolant mixture if necessary. See
Engine Coolant on page 293for further details.
Intercooler Coolant Level Check
(2.0L Supercharged Engine)
Check the coolant level and add DEX-COOL®
coolant mixture if necessary. SeeEngine Coolant
on page 293for further details.
Windshield Washer Fluid Level Check
Check the windshield washer uid level in
the windshield washer uid reservoir and add the
proper uid if necessary.
At Least Once a Month
Tire Ination Check
Visually inspect your vehicle’s tires and make sure
they are inated to the correct pressures. Do not
forget to check the spare tire. SeeInation - Tire
Pressure on page 337. Check to make sure the
spare tire is stored securely. SeeChanging a Flat
Tire on page 350.
Tire Wear Inspection
Tire rotation may be required for high mileage
highway drivers prior to the Engine Oil Life System
service notication. Check the tires for wear
and, if necessary, rotate the tires. SeeTire
Inspection and Rotation on page 339.
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At Least Once a Year
Starter Switch Check
{CAUTION:
When you are doing this inspection, the
vehicle could move suddenly. If the
vehicle moves, you or others could be
injured.
1. Before you start, be sure you have enough
room around the vehicle.
2. Firmly apply both the parking brake and the
regular brake. SeeParking Brake on
page 115.
Do not use the accelerator pedal, and be ready
to turn off the engine immediately if it starts.3. On automatic transaxle vehicles, try to start
the engine in each gear. The vehicle should
start only in PARK (P) or NEUTRAL (N). If the
vehicle starts in any other position, contact
your Saturn retailer for service.
On manual transaxle vehicles, put the shift
lever in NEUTRAL, push the clutch pedal
down halfway, and try to start the engine.
The vehicle should start only when the clutch
pedal is pushed down all the way to the
oor. If the vehicle starts when the clutch
pedal is not pushed all the way down, contact
your Saturn retailer for service.
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