brake SATURN OUTLOOK 2007 Repair Manual

{CAUTION:
Incorrect wheel nuts or improperly
tightened wheel nuts can cause the wheel
to come loose and even come off. This
could lead to an accident. Be sure to use
the correct wheel nuts. If you have to
replace them, be sure to get new GM
original equipment wheel nuts. Stop
somewhere as soon as you can and have
the nuts tightened with a torque wrench to
the proper torque specication. See
Capacities and Specifications on page 483
for wheel nut torque specication.Notice:Improperly tightened wheel nuts can
lead to brake pulsation and rotor damage.
To avoid expensive brake repairs, evenly
tighten the wheel nuts in the proper sequence
and to the proper torque specication. See
Capacities and Specifications on page 483for
the wheel nut torque specication.
13. Tighten the wheel
nuts rmly in a
crisscross sequence,
as shown.
Notice:Wheel covers will not t on your
vehicle’s compact spare. If you try to put a
wheel cover on the compact spare, the cover or
the spare could be damaged.
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Fuses Usage
LT PRK Left Parking Lamp
RT PRK Right Parking Lamp
TRLR PRK
LAMPTrailer Parking Lamps
AIRBAG Airbag System
PCM IGN Powertrain Control Module Ignition
AFS Adaptive Forward Lighting System
TRANS Transmission
REAR
CAMERARear Camera
EMISSION 1 Antilock Brakes System 2
TRLR BRK Trailer Brake
AWD All-Wheel-Drive System
TRLR PWR Trailer Power
EVEN COILS Even Injector Coils
RR HVAC Rear Climate Control System
SPARE Spare
ODD COILS Odd Injector Coils
SPARE Spare
LT HI BEAM Left High-Beam Headlamp
SPARE Spare
LT TRLR
STOP/TRNTrailer Left Stoplamp and Turn
Signal
EMISSION 2 Emission 2Fuses Usage
ECM Engine Control Module
RT HI BEAM Right High-Beam Headlamp
RVC SNSR Regulated Voltage Control Sensor
RT TRLR
STOP/TRNTrailer Right Stoplamp and Turn
Signal
ECM 1 Engine Control Module 1
SPARE Spare
WPR/WSW Windshield Wiper/Washer
SPARE Spare
PWR OUTLET Power Outlet
AUX POWER Auxiliary Power
RT LO BEAM Right Low-Beam Headlamp
RR APO Rear Accessory Power Outlet
LT LO BEAM Left Low-Beam Headlamp
TCM Transmission Control Module
TRLR BCK/UP Trailer Back-up Lamps
HTD MIR Heated Outside Rearview Mirror
ABS MTR Antilock Brake System Motor
FOG LAMP Fog Lamps
HORN Horn
A/C CLTCH Air Conditioning Clutch
FUEL PUMP Fuel Pump
SPARE Spare
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J-Case Fuses Usage
FAN 2 Cooling Fan 2
PWR L/GATE Power Liftgate
FAN 1 Cooling Fan 1
HVAC BLWR Climate Control System Blower
STRTR Starter
BATT 2 Battery 2
HTD WASH Heated Windshield Washer System
BATT 1 Battery 1
BATT 3 Battery 3
ABS MTR Antilock Brake System Motor
RR DEFOG Rear Defogger
S/ROOF/
SUNSHADESunroof, Sunshade
Relays Usage
FAN 3 Cooling Fan 3
FAN 2 Cooling Fan 2
PRK LAMP Park Lamp
FAN 1 Cooling Fan 1
Relays Usage
RT TRLR
STOP/TRNTrailer Right Stoplamp and Turn
Signal
LT TRLR
STOP/TRNTrailer Left Stoplamp and Turn
Signal
IGN Ignition Main
CRNK Switched Power
PWR/TRN Powertrain
HI BEAM High-Beam Headlamps
WPR Windshield Wiper
WPR HI Windshield Wiper High Speed
RR DEFOG Rear Window Defogger
HID/LO BEAMHigh Intensity Discharge (HID)
Low-Beam Headlamps
SPARE Spare
FOG LAMP Fog Lamps
HORN Horn
A/C CMPRSR
CLTCHAir Conditioning Compressor Clutch
FUEL PUMP Fuel Pump
TRLR BCK/UP Trailer Back-up Lamps
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When the CHANGE ENGINE OIL SOON message
appears, certain services, checks, and inspections
are required. Required services are described
in the following for “MaintenanceI” and
“MaintenanceII.” Generally, it is recommended
that your rst service be MaintenanceI, your
second service be MaintenanceII, and that you
alternate MaintenanceIand MaintenanceII
thereafter. However, in some cases,
MaintenanceIImay be required more often.MaintenanceI— Use MaintenanceIif the
CHANGE ENGINE OIL SOON message comes on
within 10 months since the vehicle was purchased
or MaintenanceIIwas performed.
MaintenanceII— Use MaintenanceIIif the
previous service performed was MaintenanceI.
Always use MaintenanceIIwhenever the message
comes on 10 months or more since the last
service or if the message has not come on at
all for one year.
Scheduled Maintenance
Service MaintenanceIMaintenanceII
Change engine oil and lter. SeeEngine Oil on page 387. Reset oil life system.
SeeEngine Oil Life System on page 390.An Emission Control Service.••
Visually check for any leaks or damage.See footnote (g).••
Inspect engine air cleaner lter. If necessary, replace lter. SeeEngine Air
Cleaner/Filter on page 392.See footnote (l).•
Rotate tires and check ination pressures and wear. SeeTire Inspection and
Rotation on page 438and “Tire Wear Inspection” inAt Least Once a Month on
page 494.••
Inspect brake system.See footnote (a).••
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Maintenance Footnotes
(a)Visually inspect brake lines and hoses for
proper hook-up, binding, leaks, cracks, chafing,
etc. Inspect disc brake pads for wear and rotors
for surface condition. Inspect other brake
parts, including calipers, parking brake, etc.
Check parking brake adjustment.
(b)Visually inspect front and rear suspension and
steering system for damaged, loose, or missing
parts or signs of wear. Inspect power steering lines
and hoses for proper hook-up, binding, leaks,
cracks, chafing, etc.
(c)Visually inspect hoses and have them replaced
if they are cracked, swollen, or deteriorated.
Inspect all pipes, fittings and clamps; replace
with genuine parts as needed. To help ensure
proper operation, a pressure test of the cooling
system and pressure cap and cleaning the outside
of the radiator and air conditioning condenser is
recommended at least once a year.
(d)Inspect wiper blades for wear, cracking,
or contamination. Clean the windshield and wiper
blades, if contaminated. Replace wiper bladesthat are worn or damaged. See Windshield Wiper
Blade Replacement on page 424 and Windshield,
Backglass, and Wiper Blades on page 469 for
more information.
(e)Make sure the safety belt reminder light and
all belts, buckles, latch plates, retractors, and
anchorages are working properly. Look for
any other loose or damaged safety belt system
parts. If you see anything that might keep a safety
belt system from doing its job, have it repaired.
Have any torn or frayed safety belts replaced.
Also look for any opened or broken airbag
coverings, and have them repaired or replaced.
The airbag system does not need regular
maintenance.
(f)Lubricate all key lock cylinders, hood latch
assemblies, secondary latches, pivots, spring
anchor and release pawl, hood and door hinges,
rear folding seats, and liftgate hinges. More
frequent lubrication may be required when
exposed to a corrosive environment. Applying
silicone grease on weatherstrips with a clean cloth
will make them last longer, seal better, and not stick
or squeak.
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At Least Once a Year
Starter Switch Check
{CAUTION:
When you are doing this inspection, the
vehicle could move suddenly. If the
vehicle moves, you or others could be
injured.
1. Before you start, be sure you have enough
room around the vehicle.
2. Firmly apply both the parking brake and the
regular brake. SeeParking Brake on page 133.
Do not use the accelerator pedal, and be
ready to turn off the engine immediately if it
starts.
3. Try to start the engine in each gear. The
vehicle should start only in PARK (P) or
NEUTRAL (N). If the vehicle starts in any
other position, contact your dealer/retailer for
service.
Automatic Transmission Shift Lock
Control System Check
{CAUTION:
When you are doing this inspection, the
vehicle could move suddenly. If the
vehicle moves, you or others could be
injured.
1. Before you start, be sure you have enough
room around the vehicle. It should be parked
on a level surface.
2. Firmly apply the parking brake. SeeParking
Brake on page 133.
Be ready to apply the regular brake
immediately if the vehicle begins to move.
3. With the engine off, turn the ignition to ON,
but do not start the engine. Without applying
the regular brake, try to move the shift
lever out of PARK (P) with normal effort.
If the shift lever moves out of PARK (P),
contact your dealer/retailer for service.
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Ignition Transmission Lock Check
While parked, and with the parking brake set, try
to turn the ignition to OFF in each shift lever
position.
The ignition should turn to OFF only when the
shift lever is in PARK (P).
The ignition key should come out only in OFF.
Contact your dealer/retailer if service is required.
Parking Brake and Automatic
Transmission Park (P) Mechanism Check
{CAUTION:
When you are doing this check, your
vehicle could begin to move. You or
others could be injured and property
could be damaged. Make sure there is
room in front of your vehicle in case it
begins to roll. Be ready to apply the
regular brake at once should the vehicle
begin to move.Park on a fairly steep hill, with the vehicle facing
downhill. Keeping your foot on the regular
brake, set the parking brake.
To check the parking brake’s holding ability:
With the engine running and the transmission in
NEUTRAL (N), slowly remove foot pressure
from the regular brake pedal. Do this until the
vehicle is held by the parking brake only.
To check the PARK (P) mechanism’s holding
ability: With the engine running, shift to
PARK (P). Then release the parking
brake followed by the regular brake.
Contact your dealer/retailer if service is required.
Underbody Flushing Service
At least every spring, use plain water to ush any
corrosive materials from the underbody. Take
care to clean thoroughly any areas where mud
and other debris can collect.
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Recommended Fluids and
Lubricants
Fluids and lubricants identied below by name,
part number, or specication can be obtained from
your dealer/retailer.
Usage Fluid/Lubricant
Engine OilEngine oil which meets GM
Standard GM6094M and displays
the American Petroleum Institute
Certied for Gasoline Engines
starburst symbol. To determine the
proper viscosity for your vehicle’s
engine, seeEngine Oil on page 387.
Engine Coolant50/50 mixture of clean, drinkable
water and use only DEX-COOL
®
Coolant. SeeEngine Coolant on
page 396.
Hydraulic Brake
SystemDelco
®Supreme 11 Brake Fluid or
equivalent DOT-3 brake uid.
Windshield
WasherGM Optikleen
®Washer Solvent.
Power Steering
SystemGM Power Steering Fluid
(GM Part No. U.S. 89021184,
in Canada 89021186).
Automatic
TransmissionDEXRON
®-VI Automatic
Transmission Fluid.
Usage Fluid/Lubricant
Key Lock
CylindersMulti-Purpose Lubricant, Superlube
(GM Part No. U.S. 12346241,
in Canada 10953474).
Carrier
Assembly —
Differential
(Rear Drive
Module) and
Transfer
Case (Power
Transfer Unit)SAE 75W-90 Synthetic
Axle Lubricant
(GM Part No. U.S. 89021677,
in Canada 89021678) meeting
GM Specication 9986115.
Hood Latch
Assembly,
Secondary
Latch, Pivots,
Spring
Anchor, and
Release PawlLubriplate Lubricant Aerosol
(GM Part No. U.S. 12346293,
in Canada 992723) or lubricant
meeting requirements of NLGI #2,
Category LB or GC-LB.
Hood and
Door Hinges
and Rear
Folding SeatMulti-Purpose Lubricant, Superlube
(GM Part No. U.S. 12346241,
in Canada 10953474).
Weatherstrip
ConditioningWeatherstrip Lubricant
(GM Part No. U.S. 3634770,
in Canada 10953518) or
Dielectric Silicone Grease
(GM Part No. U.S. 12345579,
in Canada 992887).
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Event Data Recorders
This vehicle has an Event Data Recorder (EDR).
The main purpose of an EDR is to record, in
certain crash or near crash-like situations, such as
an air bag deployment or hitting a road obstacle,
data that will assist in understanding how a
vehicle’s systems performed. The EDR is designed
to record data related to vehicle dynamics and
safety systems for a short period of time, typically
30 seconds or less. The EDR in this vehicle is
designed to record such data as:
How various systems in your vehicle were
operating
Whether or not the driver and passenger
safety belts were buckled/fastened
How far, if at all, the driver was depressing
the accelerator and/or brake pedal
How fast the vehicle was traveling
This data can help provide a better understanding
of the circumstances in which crashes and
injuries occur.
Important:EDR data is recorded by your vehicle
only if a non-trivial crash situation occurs; no
data is recorded by the EDR under normal drivingconditions and no personal data (e.g., name,
gender, age, and crash location) is recorded.
However, other parties, such as law enforcement,
could combine the EDR data with the type of
personally identifying data routinely acquired
during a crash investigation.
To read data recorded by an EDR, special
equipment is required, and access to the vehicle
or the EDR is needed. In addition to the vehicle
manufacturer, other parties, such as law
enforcement, that have the special equipment,
can read the information if they have access to
the vehicle or the EDR.
Saturn will not access this data or share it with
others except: with the consent of the vehicle
owner or, if the vehicle is leased, with the consent
of the lessee; in response to an official request
of police or similar government office; as part
of Saturn’s defense of litigation through the
discovery process; or, as required by law.
Data that Saturn collects or receives may
also be used for Saturn research needs or
may be made available to others for research
purposes, where a need is shown and the data
is not tied to a specic vehicle or vehicle owner.
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A
Accessories and Modications..................... 377
Adding Equipment to Your
Airbag-Equipped Vehicle............................ 92
Additives, Fuel............................................ 380
Add-On Electrical Equipment....................... 475
Air Cleaner/Filter, Engine............................. 392
Air Conditioning..................................194, 198
Airbag
Passenger Status Indicator....................... 214
Readiness Light....................................... 212
Airbag System............................................... 76
What Will You See After an
Airbag Inates?...................................... 84
When Should an Airbag Inate?................. 82
Where Are the Airbags?............................. 79
Airbag Systems
Adding Equipment to Your
Airbag-Equipped Vehicle......................... 92
How Does an Airbag Restrain?.................. 84
Passenger Sensing System....................... 86
Servicing Your Airbag-Equipped Vehicle....... 91
What Makes an Airbag Inate?.................. 83
All-Wheel Drive........................................... 420
All-Wheel-Drive (AWD) System.................... 332Antilock Brake System (ABS)...................... 327
Antilock Brake, System Warning Light......... 218
Appearance Care
Aluminum or Chrome-Plated Wheels........ 470
Care of Safety Belts................................ 467
Chemical Paint Spotting........................... 472
Cleaning Exterior Lamps/Lenses.............. 468
Cleaning the Inside of Your Vehicle.......... 464
Fabric/Carpet........................................... 465
Finish Care.............................................. 468
Finish Damage......................................... 471
Instrument Panel, Vinyl, and Other
Plastic Surfaces.................................... 467
Leather.................................................... 466
Sheet Metal Damage............................... 471
Tires........................................................ 471
Underbody Maintenance........................... 472
Vehicle Care/Appearance Materials.......... 473
Washing Your Vehicle.............................. 468
Weatherstrips........................................... 467
Windshield, Backglass, and
Wiper Blades........................................ 469
Audio System.............................................. 260
Audio Steering Wheel Controls................. 317
Care of Your CD and DVD Player............ 320
Care of Your CDs and DVDs................... 320
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